PWS TUL FMP Template - v2.2.xlsx

XLSX spreadsheet 76 KB Posted

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Sources Sought - CEHNC FUELS PROGRAM
Solicitation number
PANHES-25-P-0000-001794
Issued by

About this file

This is a Facility Maintenance Plan (FMP) template spreadsheet for tracking and managing maintenance activities at fuel facilities. The template contains multiple tabs including administrative information, general facility description, communication plans, safety requirements, recurring maintenance schedules, and component tracking matrices.

The template is designed to document maintenance requirements for fuel system components at the Tulsa International Airport facility, which operates 24/7 and includes diesel and MOGAS (motor gasoline) tanks, dispensing equipment, filtration systems, emergency equipment, and support facilities. The spreadsheet provides detailed tracking of components including unique identifiers, maintenance frequencies, manufacturer requirements, operator requirements, and system availability impacts. Key components tracked include storage tanks, piping, valves, meters, pumps, emergency shutoff systems, containment systems, and safety equipment. The template appears to be version 2.2 and includes recent updates to align with UFC 3-460-03 Change 1 requirements.

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Other files

File Type Posted
Sources Sought FUELS - Programmatic Rev1 7 May 25.docx DOCX document
3.4 Appendix B - Attachment 4 - SO Tracker-20210628.xlsx XLSX spreadsheet
6.0 - Appendix E ISR 15-Bulk_Fuel_Facilities FY25.xlsx XLSX spreadsheet
2.0 Appendix A RM_SO Process_20241220_PgM Reviewed Incorporated.docx DOCX document
3.1 Appendix B - Attachment 1 - Three Week Look Ahead_20230420.xlsx XLSX spreadsheet
3.2 Appendix B - Attachment 2 - Monthly Report Format 20240910.docx DOCX document
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9.0 Appendix H - Minor Repairs Incidental to Maintenance Activities POJ 20231009.xlsx XLSX spreadsheet
7.0 CUID - v2.1.pdf PDF
8.0 Appendix G_UFC 3-460-03 Maintenance Table- v4.3.pdf PDF
6.0 Appendix E ISR 14_operational_fuel_facilities FY25.xlsx XLSX spreadsheet
3.0 Appendix B Reporting Requirements_20240910.docx DOCX document
4.0 Appendix C Task Order Specifications_202401216.docx DOCX document
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Administrative

LocationSite NameTulsa IAP Site #1
RPSUID3365
DLA Site CodeTUL
Hours of Operation24 Hours of Operation
Address4200 North 93rd East Avenue, Tulsa, OK 74115
ContractContractor
Contract #
Local POCsQAE Name
QAE Phone
QAE Email
Alt QAE Name
Alt QAE Phone
Alt QAE Email
DLA/SCP POCsDLA PM Name
DLA PM Phone
DLA PM Email
SCP PM Name
SCP PM Phone
SCP PM Email
Contractor POCsContractor PM Name
Contractor PM Phone
Contractor PM Email
Contractor QC Name
Contractor QC Phone
Contractor QC Email
Contractor SM Name
Contractor SM Phone
Contractor SM Email
USACE POCsUSACE PM/COR Name
USACE PM/COR Phone
USACE PM/COR Email
USACE PE Name
USACE PE Phone
USACE PE Email
USACE KO Name
USACE KO Phone
USACE KO Email

Facility Maintenance Plan

FMP v2.2 &P of &N

Instructions:

This table shows the minimum information required. Additional details should be included based on site specific requirements. Additional POCs may be required.

General Facility Description Facility Description

Purpose:

This Facility Maintenance Plan provides guidance for Contractor personnel in the operation, inspection, and maintenance of permanently installed fuel facilities operated under the control of the Quality Assurance Evaluators. Federal, state, and local environmental laws and regulations shall be complied with if this plan is in conflict with them.

Scope:

The instructions prescribed by this plan outline general fuels maintenance information associated with fuel storage and dispensing systems and provides the minimum periodic contractor maintenance and inspection criteria requirements for the systems. This plan is to be used in conjunction with other existing directives governing fuel system operations and maintenance requirements. Conotractor will properly maintain and repair federally funded petroleum systems and facilities in order to provide compliance with applicable code, criteria, and federal, state, local and/or host nation regulations.

Fuels Facilities:

Organizational tanks, and associated dispensing equipment are maintained and operated by the owning organization. Fuel system maintenance contractors shall perform all maintenance and associated procurement actions on installed fuel systems.

Each installation under the Southwest Division contract are military land-based facilities who receive, store, distribute, and/or dispense liquid fuels.

Standard fuel system equipment includes:

a) Above Ground Sorage Stanks (AST), Underground Storage Tanks (UST)

b) Filter/separator and other filtration device maintenance access, particularly element removal.

c) Manual valves

d) Meter Registers, and Flow Meters.

e) Control Valves.

f) Pumps

g) Tank Monitoring Equipment and Instruments

h) Alarms

i) Fire Fighting Equipment

Site Specific General Information:

Facility Maintenance Plan

FMP v2.2 &P of &N

Instructions:

Include a general facility overview and description of each fuel system for the sites in accordance with UFC 3-460-01. Examples include: Bulk Storage Facilities, Aircraft Fueling Facilities, Marine and Dispensing Facilities, Ground Products Fueling Facilities, Alternate POL Facilities, and Support Facilities. Also include facility #s, facility names, fuel type, photos, and any other pertinent information.

Include Site Specific Conditions and Restrictions in this tab.

Communication Plan

Facility Maintenance Plan

FMP v2.2 &P of &N

Instructions:

Communication plan shall address in/out briefs, lines of communication, coordination for access, etc.

Safety

Facility Maintenance Plan

FMP v2.2 &P of &N

Instructions:

Site Specific Addendum and Activity Hazard Analysis, which are Attachments to the APP, specific to activities or tasks related to recurring maintenance for this site.

RM Schedule

Facility Maintenance Plan

FMP v2.2 &P of &N

Instructions:

Link RM schedule here

Task Matrix

Applicable Facility AssetsUFC System Level Maintenance FrequencySpecial Considerations
Real Property Unique Identifier
(RPUID)Real Property Facility #Real Property Facility NameOperational AreaComponent TypeBase Asset IDComponent Unique Identifier (CUID)MakeModelCapacity/SizeQSAUFC Section ReferenceAdditional Manufacturer RM RequirementsOperator/ equipment RequirementsSystem availabilityOther ContractComments
16Operational Diesel TankDiesel TankSignage and MarkingsPipe and Tank MarkingsN/AN/AN/A00X2-7No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
16Operational Diesel TankDiesel TankAutomatic Air VentsTank VentN/AN/AN/A00X3-10.2No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
16Operational Diesel TankDiesel TankAboveground PipingPipingN/AN/A2.0 in.XXX6-1.3No Manufacturer Requirements AvailableWeekly - Conduct petroleum fuel piping visual inspection in accordance with Section 6-1.5 Pipeline Visual Inspection.No Mission Impact
16Operational Diesel TankDiesel TankAboveground PipingDrain PipingN/AN/A1.0 in.XXX6-1.3No Manufacturer Requirements AvailableWeekly - Conduct petroleum fuel piping visual inspection in accordance with Section 6-1.5 Pipeline Visual Inspection.No Mission Impact
16Operational Diesel TankDiesel TankAboveground PipingPressure Relief LineN/AN/A0.5 in.XXX6-1.3No Manufacturer Requirements AvailableWeekly - Conduct petroleum fuel piping visual inspection in accordance with Section 6-1.5 Pipeline Visual Inspection.No Mission Impact
16Operational Diesel TankDiesel TankSight Flow IndicatorsVisi FloVisi Flo1421D22.0 in.0006-12.3Verify there are no leaks around pipe connection fittings and glass seals. Also check glass for indications of cracks.Daily or at each use - Verify there are no leaks around pipe connection fittings and glass seals. Also check glass for indications of cracks.Partial System OOS
16Operational Diesel TankDiesel TankSight Flow IndicatorsVisi FloVisi Flo1421D22.0 in.0006-12.3Verify there are no leaks around pipe connection fittings and glass seals. Also check glass for indications of cracks.Daily or at each use - Verify there are no leaks around pipe connection fittings and glass seals. Also check glass for indications of cracks.Partial System OOS
16Operational Diesel TankDiesel TankBall ValvesDrain ValveApolloCF8M0.5 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
16Operational Diesel TankDiesel TankBall ValvesIssue ValveMatcoCF8M2.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
16Operational Diesel TankDiesel TankBall ValvesDike DrainNot LegibleNot Legible2.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
16Operational Diesel TankDiesel TankBall ValvesSample ValveGammonGTP-11490.25 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
16Operational Diesel TankDiesel TankBall ValvesPressure Relief ValveFlowtek1/2-1500.5 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
16Operational Diesel TankDiesel TankBall ValvesBall Valve for tank water drawoffMcDonald600WOG1.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
16Operational Diesel TankDiesel TankBall ValvesBall ValveDixonCF8M1.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
16Operational Diesel TankDiesel TankBall ValvesBall ValveDixonCF8M1.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
16Operational Diesel TankDiesel TankCheck ValvesDiesel Receipt Line, Check ValveDuboce2-1502.0 in.XX06-6.2.8Visual for damage, leaks, tightness.No Operator RequirementPartial System OOS
16Operational Diesel TankDiesel TankCheck ValvesPressure Relief Line Check ValvePowell1/2-1500.5 in.XX06-6.2.8Visual for damage, leaks, tightness.No Operator RequirementPartial System OOS
16Operational Diesel TankDiesel TankRemote Dispenser PumpsRed Jacket PumpRed Jacket881-773-53/4 HP GPM/SCFMXX07-15.1No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
16Operational Diesel TankDiesel TankEFSO SystemsEStopPilot LightN/AN/AXX07-16Proper operation, box seals for integrity. Electrical connections for continuity.No Operator RequirementPartial System OOS
16Operational Diesel TankDiesel TankAutomatic Line Leak DetectorLeak DetectorVeedor RootFX1DVN/A00X7-19.1.2No Manufacturer Requirements AvailableDaily - Ensure the monitoring panel associated with the detector(s) is powered on and no alarms are present.Partial System OOSCMP
16Operational Diesel TankDiesel TankSelf-Diking or Vaulted Tank ContainmentDiesel TankWE-MAC ManufacturingNot Labeled1,500 Gallons0008-10.4No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
16Operational Diesel TankDiesel TankSelf-Diking or Vaulted TanksDiesel TankWE-MAC ManufacturingNot Labeled5,000 Gallons GallonsXXX8-5.2No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
16Operational Diesel TankDiesel TankProduct Saver TanksProduct Recovery TankNot MarkedNot Labeled20 GallonsXX08-9.10No Manufacturer Requirements AvailableNo Operator RequirementPartial System OOS
16Operational Diesel TankDiesel TankFill PortsDiesel OffloadNot Labled515Not LabledXXX8-9.12Ensure fill port covers are installed and are not damaged or broken. Ensure fill port covers are identified by fuel type and are installed on the correct tank. Visually inspect the fill port spill bucket to ensure there are no cracks, budges, or holes.Daily - Ensure fill port covers are installed and are not damaged or broken. Ensure fill port covers are identified by fuel type and are installed on the correct tank. Visually inspect the fill port spill bucket to ensure there are no cracks, budges, or holes. Ensure the spill bucket is clean of dirt, trash, water, and fuel.Partial System OOS
16Operational Diesel TankDiesel TankEmergency VentsEmergency VentMorrison Brothers244OFN/A00X8-9.4No Manufacturer Requirements AvailableNo Operator RequirementPartial System OOS
16Operational Diesel TankDiesel TankExternally Mounted Level AlarmsHigh Level Alarm, DieselVeeder RootFaded / Not LegibleN/A0008-9.9.1Lift the manual test lever of internally mounted float valve (if equipped). Ensure that the HLSO closes when the float of the float valve is raised.No Operator RequirementPartial System OOS
16Operational Diesel TankDiesel TankStatic Grounding SystemsGround RodsN/AN/AN/AXXX9-1.6.2Measure the ground resistance with an instrument designed specifically to measure and document earth/ground resistance, soil resistivity, and current flow. Conduct the test by using the fall-of-potential method as described in the Institute of Electronic and Electrical Engineers (IEEE) Standard 81.If fall-of-potential tests cannot be performed, it is acceptable to measure resistance at each accessible ground rod using a clamp-on ground resistance tester. Provide the Engineer with written, certified test results for each testing location.No Operator RequirementPartial System OOStwo on tank
16Operational Diesel TankDiesel TankStatic Grounding SystemsDiesel Receipt Ground ReelAMETEK Hunter SpringML2930N/AXXX9-1.6.2Measure the ground resistance with an instrument designed specifically to measure and document earth/ground resistance, soil resistivity, and current flow. Conduct the test by using the fall-of-potential method as described in the Institute of Electronic and Electrical Engineers (IEEE) Standard 81.If fall-of-potential tests cannot be performed, it is acceptable to measure resistance at each accessible ground rod using a clamp-on ground resistance tester. Provide the Engineer with written, certified test results for each testing location.No Operator RequirementPartial System OOS
17Operational MOGAS TankMOGAS Tank #17Signage and MarkingsPiping and Tank MarkingsN/AN/AN/A00X2-7No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Automatic Air VentsTank VentN/AN/AN/A00X3-10.2No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Aboveground PipingPipingN/AN/A2.0 in.XXX6-1.3No Manufacturer Requirements AvailableWeekly - Conduct petroleum fuel piping visual inspection in accordance with Section 6-1.5 Pipeline Visual Inspection.No Mission Impact
17Operational MOGAS TankMOGAS Tank #17Aboveground PipingDrainage, PipingN/AN/A1.0 in.XXX6-1.3No Manufacturer Requirements AvailableWeekly - Conduct petroleum fuel piping visual inspection in accordance with Section 6-1.5 Pipeline Visual Inspection.No Mission Impact
17Operational MOGAS TankMOGAS Tank #17Aboveground PipingIsolation PipingN/AN/A0.5 in.XXX6-1.3No Manufacturer Requirements AvailableWeekly - Conduct petroleum fuel piping visual inspection in accordance with Section 6-1.5 Pipeline Visual Inspection.No Mission Impact
17Operational MOGAS TankMOGAS Tank #17Sight Flow IndicatorsVisi FloVisi Flo1421D22.0 in.0006-12.3Verify there are no leaks around pipe connection fittings and glass seals. Also check glass for indications of cracks.Daily or at each use - Verify there are no leaks around pipe connection fittings and glass seals. Also check glass for indications of cracks.Partial System OOS
17Operational MOGAS TankMOGAS Tank #17Ball ValvesDrain Valve #7ApolloCF8M0.5 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Ball ValvesDrain Valve #5Not LegibleNot Legible1.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Ball ValvesDike Drain ValveNot LegibleNot Legible2.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Ball ValvesDrain valve #8DixonCF8M1.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Ball ValvesSample Valve G4GammonGTP-11490.25 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Ball ValvesPressure Relief LineFlowtek1/2-1500.5 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Ball ValvesIssue ValveFlowtek2-1502.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Ball ValvesDrain Valve #6DixonCF8M1.0 in.XX06-6.2.4Operate from fully open to fully closed with 90 degree rotation of the ball.No Operator RequirementNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Check ValvesCheck Valve, MOGAS Receipt LineDuboce2-1502.0 in.XX06-6.2.8Visual for damage, leaks, tightness.No Operator RequirementPartial System OOS
17Operational MOGAS TankMOGAS Tank #17Check ValvesPressure Relief Line Check ValvePowell1/2-1500.5 in.XX06-6.2.8Visual for damage, leaks, tightness.No Operator RequirementPartial System OOS
17Operational MOGAS TankMOGAS Tank #17Remote Dispenser PumpsRed JacketRed Jacket881-773-53/4 HP GPM/SCFMXX07-15.1No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17EFSO SystemsEStopPilot LightN/AN/AXX07-16Proper operation, box seals for integrity. Electrical connections for continuity.No Operator RequirementPartial System OOS
17Operational MOGAS TankMOGAS Tank #17Stage I Vapor RecoveryMOGAS Vapor RecoveryOPW16113.0 in.XX07-17No Manufacturer Requirements AvailableDaily or Before Use - Inspect vapor recovery hoses for gouges, cuts or outside wear that may result in vapor leaks.No Mission Impact
17Operational MOGAS TankMOGAS Tank #17Automatic Line Leak DetectorLeak DetectorVeeder RootFX1DVN/A00X7-19.1.2No Manufacturer Requirements AvailableDaily - Ensure the monitoring panel associated with the detector(s) is powered on and no alarms are present.Partial System OOSCMP
17Operational MOGAS TankMOGAS Tank #17Self-Diking or Vaulted Tank ContainmentMOGAS TankWE-MAC ManufacturingNot Labeled1,500 Gallons0008-10.4No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Self-Diking or Vaulted TanksMOGAS TankWE-MAC ManufacturingNot Labeled5,000 GallonsXXX8-5.2No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
17Operational MOGAS TankMOGAS Tank #17Product Saver TanksProduct Recovery TankNot MarkedNot Labeled20 GallonsXX08-9.10No Manufacturer Requirements AvailableNo Operator RequirementPartial System OOS
17Operational MOGAS TankMOGAS Tank #17Fill PortsMOGAS Receipt HeaderNot Labled515Not LabledXXX8-9.12Ensure fill port covers are installed and are not damaged or broken. Ensure fill port covers are identified by fuel type and are installed on the correct tank. Visually inspect the fill port spill bucket to ensure there are no cracks, budges, or holes.Daily - Ensure fill port covers are installed and are not damaged or broken. Ensure fill port covers are identified by fuel type and are installed on the correct tank. Visually inspect the fill port spill bucket to ensure there are no cracks, budges, or holes. Ensure the spill bucket is clean of dirt, trash, water, and fuel.Partial System OOS
17Operational MOGAS TankMOGAS Tank #17Emergency VentsEmergency VentMorrison Brothers244OFN/A00X8-9.4No Manufacturer Requirements AvailableNo Operator RequirementPartial System OOS
17Operational MOGAS TankMOGAS Tank #17Externally Mounted Level AlarmsHigh Level Alarm, MOGASVeeder RootFaded / Not LegibleN/A0008-9.9.1Lift the manual test lever of internally mounted float valve (if equipped). Ensure that the HLSO closes when the float of the float valve is raised.No Operator RequirementPartial System OOS
17Operational MOGAS TankMOGAS Tank #17Static Grounding SystemsGroundsN/AN/AN/AXXX9-1.6.2Measure the ground resistance with an instrument designed specifically to measure and document earth/ground resistance, soil resistivity, and current flow. Conduct the test by using the fall-of-potential method as described in the Institute of Electronic and Electrical Engineers (IEEE) Standard 81.If fall-of-potential tests cannot be performed, it is acceptable to measure resistance at each accessible ground rod using a clamp-on ground resistance tester. Provide the Engineer with written, certified test results for each testing location.No Operator RequirementPartial System OOSTwo Rods
17Operational MOGAS TankMOGAS Tank #17Static Grounding SystemsGround Reel, MOGASAMETEK Hunter SpringML2930N/AXXX9-1.6.2Measure the ground resistance with an instrument designed specifically to measure and document earth/ground resistance, soil resistivity, and current flow. Conduct the test by using the fall-of-potential method as described in the Institute of Electronic and Electrical Engineers (IEEE) Standard 81.If fall-of-potential tests cannot be performed, it is acceptable to measure resistance at each accessible ground rod using a clamp-on ground resistance tester. Provide the Engineer with written, certified test results for each testing location.No Operator RequirementPartial System OOS
20POL - ADMINFuels LaboratoryEmergency Eyewash/ShowersLab Emergency ShowerWestern Emergency EquipmentN/A2.0 In.XXX11-3Weekly - Equipment installed within 10 seconds from the hazard and on the same plane as the hazard Pathway is clear of obstructions Plumbed equipment activated to ensure compliant operation and to clear any sediment Self-contained equipment checked to determine if the flushing fluid needs to be changed or supplemented Equipment free of broken or missing parts Equipment protected against freezing User protected from scalding waterNo Operator RequirementNo Mission Impact
20POL - ADMINFuels LaboratoryVentilation HoodsFume HoodSafeaireFisher HamiltonN/AXXX11-4.1Daily visual inspection, check the fume hood for visible airflow blockage such as large items or containers near the slot opening. Other daily inspections include holding a tissue at the opening to observe inward airflow, maintaining clean surfaces inside the hood, and keeping the sash at an appropriate height when working and not working in the hood.No Operator RequirementNo Mission Impact
20POL - ADMINFuels LaboratorySignage and MarkingsSignsN/AN/AN/A00X2-7No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact10�x14�
25Service Station IslandService StationEmergency Eyewash/ShowersEye Wash/ShowerBradleyN/A2.0 In.XXX11-3Weekly - Equipment installed within 10 seconds from the hazard and on the same plane as the hazard Pathway is clear of obstructions Plumbed equipment activated to ensure compliant operation and to clear any sediment Self-contained equipment checked to determine if the flushing fluid needs to be changed or supplemented Equipment free of broken or missing parts Equipment protected against freezing User protected from scalding waterNo Operator RequirementNo Mission Impact
25Service Station IslandService StationSignage and MarkingsSignsLyleN/A00X2-7No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
25Service Station IslandService StationEmergency Shutoff ValvesShear Valve, MOGAS DispenserOPWNot Legible3.0 in.00X7-12Inspect fusible link and ensure it is not obstructed. Ensure valve body is clean and free of fuel. Inspect mechanical links of the valve for correct operation. Conduct test of valve to ensure it operates correctly.Monthly - Inspect stabilizer bar to ensure that it is securely mounted below the base of the dispenser. Inspect the mounting bolts that secure the emergency shutoff valve to the stabilizer bar. Inspect fusible link and ensure it is not obstructed. Ensure valve body is clean and free of fuel.Partial System OOS
25Service Station IslandService StationEmergency Shutoff ValvesShear Valve, Diesel DispenserOPWNot Legible3.0 in.00X7-12Inspect fusible link and ensure it is not obstructed. Ensure valve body is clean and free of fuel. Inspect mechanical links of the valve for correct operation. Conduct test of valve to ensure it operates correctly.Monthly - Inspect stabilizer bar to ensure that it is securely mounted below the base of the dispenser. Inspect the mounting bolts that secure the emergency shutoff valve to the stabilizer bar. Inspect fusible link and ensure it is not obstructed. Ensure valve body is clean and free of fuel.Partial System OOS
25Service Station IslandService StationDispenser SumpsMOGAS Dispenser SumpOPWUnmarkedN/AXXX7-13Inspect sump pipe transition fittings for tears, cracks, or other signs of deterioration. Test sumps and ensure they are liquid tight by using vacuum, pressure, or liquid testing in accordance with 40 CFR 280, Section 43.Monthly - Inspect for signs of water, fuel, trash, and debris inside sumps. Remove and properly dispose of collected water, fuel, trash, and debris. Visually inspect penetration fittings. If fuel or water is detected investigate the source and repair.Partial System OOS
25Service Station IslandService StationDispenser SumpsDiesel Dispenser SumpOPWUnmarkedN/AXXX7-13Inspect sump pipe transition fittings for tears, cracks, or other signs of deterioration. Test sumps and ensure they are liquid tight by using vacuum, pressure, or liquid testing in accordance with 40 CFR 280, Section 43.Monthly - Inspect for signs of water, fuel, trash, and debris inside sumps. Remove and properly dispose of collected water, fuel, trash, and debris. Visually inspect penetration fittings. If fuel or water is detected investigate the source and repair.Partial System OOS
25Service Station IslandService StationTransition SumpsTransition SumpOPWUnmarkedN/AXXX7-14Inspect sump pipe transition fittings for tears, cracks, or other signs of deterioration. Test sumps and ensure they are liquid tight by using vacuum, pressure, or liquid testing in accordance with 40 CFR 280, Section 43.Monthly - Inspect for signs of water, fuel, trash, and debris inside sumps. Remove and properly dispose of collected water, fuel, trash, and debris. Visually inspect penetration fittings. If fuel or water is detected investigate the source and repair.Partial System OOS
25Service Station IslandService StationEFSO SystemsEStopPilot Light12/19MN/AXX07-16Proper operation, box seals for integrity. Electrical connections for continuity.No Operator RequirementPartial System OOS
25Service Station IslandService StationDispenser NozzlesMOGAS Dispenser Nozzle #4OPW7HP0.75 in.00X7-2Start flow into approved test container; place nozzle

in low clip position. Immerse nozzle spout tip in the gasoline in the approved test container. The nozzle tip must be at least three (3) inches from the bottom of the container

to prevent back-pressure in the spout. Nozzle must shut off five consective tests.Daily - Inspect dispenser nozzle spout. Ensure it is tight, round, has no cracks, or excessive wear. Inspect automatic shutoff hole. Ensure the hole is open and free of obstructions. Inspect nozzle hold-open latch. Ensure the latch is straight, moves freely, and the return spring operates correctly. Inspect body of nozzle. Ensure the body is in good condition and that the valve stem is clean and free of fuel. Inspect the nozzle to hose connection and ensure it is clean and free of fuel.
Monthly - Dispenser nozzle handles shall be inspected for an expiration date established by the manufacturer. Nozzles must be replaced before the indicated expiration date.Partial System OOS
25Service Station IslandService StationDispenser NozzlesMOGAS Dispenser Nozzle #3OPW7HP0.75 in.00X7-2Start flow into approved test container; place nozzle

in low clip position. Immerse nozzle spout tip in the gasoline in the approved test container. The nozzle tip must be at least three (3) inches from the bottom of the container

to prevent back-pressure in the spout. Nozzle must shut off five consective tests.Daily - Inspect dispenser nozzle spout. Ensure it is tight, round, has no cracks, or excessive wear. Inspect automatic shutoff hole. Ensure the hole is open and free of obstructions. Inspect nozzle hold-open latch. Ensure the latch is straight, moves freely, and the return spring operates correctly. Inspect body of nozzle. Ensure the body is in good condition and that the valve stem is clean and free of fuel. Inspect the nozzle to hose connection and ensure it is clean and free of fuel.
Monthly - Dispenser nozzle handles shall be inspected for an expiration date established by the manufacturer. Nozzles must be replaced before the indicated expiration date.Partial System OOS
25Service Station IslandService StationDispenser NozzlesDiesel Dispenser Nozzle #1OPW7HP1.0 in.00X7-2Start flow into approved test container; place nozzle

in low clip position. Immerse nozzle spout tip in the gasoline in the approved test container. The nozzle tip must be at least three (3) inches from the bottom of the container

to prevent back-pressure in the spout. Nozzle must shut off five consective tests.Daily - Inspect dispenser nozzle spout. Ensure it is tight, round, has no cracks, or excessive wear. Inspect automatic shutoff hole. Ensure the hole is open and free of obstructions. Inspect nozzle hold-open latch. Ensure the latch is straight, moves freely, and the return spring operates correctly. Inspect body of nozzle. Ensure the body is in good condition and that the valve stem is clean and free of fuel. Inspect the nozzle to hose connection and ensure it is clean and free of fuel.
Monthly - Dispenser nozzle handles shall be inspected for an expiration date established by the manufacturer. Nozzles must be replaced before the indicated expiration date.Partial System OOS
25Service Station IslandService StationDispenser NozzlesDiesel Dispenser Nozzle #2OPW7HP1.0 in.00X7-2Start flow into approved test container; place nozzle

in low clip position. Immerse nozzle spout tip in the gasoline in the approved test container. The nozzle tip must be at least three (3) inches from the bottom of the container

to prevent back-pressure in the spout. Nozzle must shut off five consective tests.Daily - Inspect dispenser nozzle spout. Ensure it is tight, round, has no cracks, or excessive wear. Inspect automatic shutoff hole. Ensure the hole is open and free of obstructions. Inspect nozzle hold-open latch. Ensure the latch is straight, moves freely, and the return spring operates correctly. Inspect body of nozzle. Ensure the body is in good condition and that the valve stem is clean and free of fuel. Inspect the nozzle to hose connection and ensure it is clean and free of fuel.
Monthly - Dispenser nozzle handles shall be inspected for an expiration date established by the manufacturer. Nozzles must be replaced before the indicated expiration date.Partial System OOS
25Service Station IslandService StationDispenser HosesMOGAS Dispenser Hose #3Irpco32370.75 in.0007-3Check for expiration date, and physical condition/damage leaks.Daily - Inspect dispenser hoses and hose whips for gouges, cuts, blisters, or outside wear that may lead to rupture during use. Replace hose or hose whips that show signs of wear. Inspect connection points of hoses and hose whips to the dispenser, breakaways, swivels, and the nozzle and ensure the connection points are clean and free of fuel.Partial System OOS
25Service Station IslandService StationDispenser HosesDiesel Dispenser Hose #2ContinentalFutura1.0 in.0007-3Check for expiration date, and physical condition/damage leaks.Daily - Inspect dispenser hoses and hose whips for gouges, cuts, blisters, or outside wear that may lead to rupture during use. Replace hose or hose whips that show signs of wear. Inspect connection points of hoses and hose whips to the dispenser, breakaways, swivels, and the nozzle and ensure the connection points are clean and free of fuel.Partial System OOS
25Service Station IslandService StationDispenser HosesMOGAS Dispenser Hose #4Irpco559N0.75 in.0007-3Check for expiration date, and physical condition/damage leaks.Daily - Inspect dispenser hoses and hose whips for gouges, cuts, blisters, or outside wear that may lead to rupture during use. Replace hose or hose whips that show signs of wear. Inspect connection points of hoses and hose whips to the dispenser, breakaways, swivels, and the nozzle and ensure the connection points are clean and free of fuel.Partial System OOS
25Service Station IslandService StationDispenser HosesDiesel Dispenser Hose #1ContinentalFutura1.0 in.0007-3Check for expiration date, and physical condition/damage leaks.Daily - Inspect dispenser hoses and hose whips for gouges, cuts, blisters, or outside wear that may lead to rupture during use. Replace hose or hose whips that show signs of wear. Inspect connection points of hoses and hose whips to the dispenser, breakaways, swivels, and the nozzle and ensure the connection points are clean and free of fuel.Partial System OOS
25Service Station IslandService StationBreakawaysMOGAS Dispenser, Breakaway #3OPW66REC0.75 in.0007-4Inspect for expiration date. Inspect for loose connections and signs of damage.Daily - Inspect breakaways for loose connections and signs of damage to poppets. Ensure breakaways are clean and free of fuel.
Monthly - Inspect breakaway for an expiration date established by the manufacturer. Breakaways must be replaced before the indicated expiration date.No Mission Impact
25Service Station IslandService StationBreakawaysMOGAS Dispenser Breakaway #4OPW66REC0.75 in.0007-4Inspect for expiration date. Inspect for loose connections and signs of damage.Daily - Inspect breakaways for loose connections and signs of damage to poppets. Ensure breakaways are clean and free of fuel.
Monthly - Inspect breakaway for an expiration date established by the manufacturer. Breakaways must be replaced before the indicated expiration date.No Mission Impact
25Service Station IslandService StationBreakawaysDiesel Breakaway #2HuskeyCGB7001.0 in.0007-4Inspect for expiration date. Inspect for loose connections and signs of damage.Daily - Inspect breakaways for loose connections and signs of damage to poppets. Ensure breakaways are clean and free of fuel.
Monthly - Inspect breakaway for an expiration date established by the manufacturer. Breakaways must be replaced before the indicated expiration date.No Mission Impact
25Service Station IslandService StationBreakawaysDiesel Breakaway #1HuskeyCGB7001.0 in.0007-4Inspect for expiration date. Inspect for loose connections and signs of damage.Daily - Inspect breakaways for loose connections and signs of damage to poppets. Ensure breakaways are clean and free of fuel.
Monthly - Inspect breakaway for an expiration date established by the manufacturer. Breakaways must be replaced before the indicated expiration date.No Mission Impact
25Service Station IslandService StationSwivelsDiesel Dispenser Swivel #1HuskeyCHT4601.0 in.0007-5Inspect for expiration date. Inspect for loose connections and signs of damage.Daily - Inspect swivel for loose connections and signs of damage. Ensure swivel rotates easily and is clean and free of fuel.
Monthly - Inspect swivel for expiration date established by manufacturer. Swivels must be replaced before the indicated expiration date.Partial System OOS
25Service Station IslandService StationSwivelsDiesel Dispenser Swivel #2HuskeyCHT4601.0 in.0007-5Inspect for expiration date. Inspect for loose connections and signs of damage.Daily - Inspect swivel for loose connections and signs of damage. Ensure swivel rotates easily and is clean and free of fuel.
Monthly - Inspect swivel for expiration date established by manufacturer. Swivels must be replaced before the indicated expiration date.Partial System OOS
25Service Station IslandService StationSwivelsMOGAS Dispenser Swivel #4OPW241TPS0.75 in.0007-5Inspect for expiration date. Inspect for loose connections and signs of damage.Daily - Inspect swivel for loose connections and signs of damage. Ensure swivel rotates easily and is clean and free of fuel.
Monthly - Inspect swivel for expiration date established by manufacturer. Swivels must be replaced before the indicated expiration date.Partial System OOS
25Service Station IslandService StationSwivelsMOGAS Swivel #3OPW241TPS0.75 in.0007-5Inspect for expiration date. Inspect for loose connections and signs of damage.Daily - Inspect swivel for loose connections and signs of damage. Ensure swivel rotates easily and is clean and free of fuel.
Monthly - Inspect swivel for expiration date established by manufacturer. Swivels must be replaced before the indicated expiration date.Partial System OOS
25Service Station IslandService StationHose RetrieverMOGAS Hose Retriever #3ZeppiniZS4N/A0007-6No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
25Service Station IslandService StationHose RetrieverMOGAS Hose Retriever #4ZeppiniZS4N/A0007-6No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
25Service Station IslandService StationHose RetrieverDiesel Hose Retriever #2ZeppiniZS4N/A0007-6No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
25Service Station IslandService StationHose RetrieverDiesel Hose Retriever #1ZeppiniZS4N/A0007-6No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
25Service Station IslandService StationDispenser CabinetMOGAS CabinetWayneE3/G7202D/2GHJX/JKS3N/A00X7-7Inspect for damage, ensure door panels and locks are functional.Monthly - Inspect outside of cabinet and ensure it is free of damage. Inspect for fuel stains on the concrete island around the cabinet and on the outside of the cabinet. Ensure the cabinet is free of dirt and fuel. Open both sides of the cabinet and inspect the inside of the cabinet. Ensure the inside of the cabinet and all of the components inside the cabinet are clean and free of fuel.Partial System OOS
25Service Station IslandService StationDispenser CabinetDiesel DispenserWayneE3/G7202D/2GHJX/JKS3N/A00X7-7Inspect for damage, ensure door panels and locks are functional.Monthly - Inspect outside of cabinet and ensure it is free of damage. Inspect for fuel stains on the concrete island around the cabinet and on the outside of the cabinet. Ensure the cabinet is free of dirt and fuel. Open both sides of the cabinet and inspect the inside of the cabinet. Ensure the inside of the cabinet and all of the components inside the cabinet are clean and free of fuel.Partial System OOSItem#3460594
25Service Station IslandService StationDispenser MetersMOGAS Dispenser Meter #4WayneDresser10 GPM/SCFM00X7-8Inspect for damage, smooth operation and legibility.Monthly - Inspect meter and ensure meter is clean and free of fuel. Ensure calibration mechanism is sealed.Partial System OOSElectronic Totalizer on #4 side of cabinet
25Service Station IslandService StationDispenser MetersMOGAS Dispenser Meter #3WayneDresser10 GPM/SCFM00X7-8Inspect for damage, smooth operation and legibility.Monthly - Inspect meter and ensure meter is clean and free of fuel. Ensure calibration mechanism is sealed.Partial System OOS
25Service Station IslandService StationDispenser MetersDiesel Dispenser Meter #1WayneDresser10 GPM/SCFM00X7-8Inspect for damage, smooth operation and legibility.Monthly - Inspect meter and ensure meter is clean and free of fuel. Ensure calibration mechanism is sealed.Partial System OOSElectronic with totalizer on side #1 of the cabinet
25Service Station IslandService StationDispenser MetersDiesel Dispenser Meter #2WayneDresser10 GPM/SCFM00X7-8Inspect for damage, smooth operation and legibility.Monthly - Inspect meter and ensure meter is clean and free of fuel. Ensure calibration mechanism is sealed.Partial System OOSElectronic Meter with totalizer on #2 side of cabinet
25Service Station IslandService StationDispenser FiltersDiesel FilterCIM-TEK400-107001500X7-9Check exterior for damageNo Operator RequirementPartial System OOSChanged by site
25Service Station IslandService StationDispenser FiltersMOGAS FilterCIM-TEK400-107001500X7-9Check exterior for damageNo Operator RequirementPartial System OOS
25Service Station IslandService StationCard and Key LocksFMUFuelMasterFMU 2500N/A00X9-3No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
25Service Station IslandService StationContainment SystemsService StationN/AN/AN/A00XGeneralNo Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission Impact
535PETROL OPS BLDGPOL Equipment Maintenance BuildingFuel Truck Containment AreasRefueled ParkingN/AN/AN/AXXX11-1.1No Manufacturer Requirements AvailableMonthly - Remove debris from around security fence. Inspect fence grounding points. Ensure connections are not loose or damage.No Mission Impact
535PETROL OPS BLDGPOL Equipment Maintenance BuildingRemote Spill ContainmentRemote ContainmentN/AN/AN/AXXX11-1.2No Manufacturer Requirements AvailableAnnually - Secondary containment systems degrade and will collect debris which can clog drainage inlets or prevent drain valves from sealing properly. Test drain valves for leakage through the valve.Partial System OOS
535PETROL OPS BLDGPOL Equipment Maintenance BuildingEmergency Eyewash/ShowersEmergency eyewash and showerBradleyN/A2.0 In.XXX11-3Weekly - Equipment installed within 10 seconds from the hazard and on the same plane as the hazard Pathway is clear of obstructions Plumbed equipment activated to ensure compliant operation and to clear any sediment Self-contained equipment checked to determine if the flushing fluid needs to be changed or supplemented Equipment free of broken or missing parts Equipment protected against freezing User protected from scalding waterNo Operator RequirementNo Mission Impact
535PETROL OPS BLDGPOL Equipment Maintenance BuildingSignage and MarkingsFence SignsN/AN/AN/A00X2-7No Additional Manufacturer RequirementsNo Operator/equipment RequirementsNo Mission ImpactDanger 20�x28�
535PETROL OPS BLDGPOL Equipment Maintenance BuildingGate ValvesContainment Drain ValveAVK34-1506.0 in.XX06-6.2.3Operate from fully open to fully closed . Conduct Tightness test as required for application.No Operator RequirementPartial System OOSActually a 34� valve
535PETROL OPS BLDGPOL Equipment Maintenance BuildingStatic Grounding SystemsGround RodsN/AN/AN/AXXX9-1.6.2Measure the ground resistance with an instrument designed specifically to measure and document earth/ground resistance, soil resistivity, and current flow. Conduct the test by using the fall-of-potential method as described in the Institute of Electronic and Electrical Engineers (IEEE) Standard 81.If fall-of-potential tests cannot be performed, it is acceptable to measure resistance at each accessible ground rod using a clamp-on ground resistance tester. Provide the Engineer with written, certified test results for each testing location.No Operator RequirementPartial System OOSEight total (five for each refueling spot) three more on outside containment

&"Times New Roman,Bold"&14Facility Maintenance Plan

FMP v2.2 2

Instructions:

1. Input all data as indicated on the sheet.

2. Additional documents referred to in the Special Considerations column shall be included as an appendix to this FMP.

3. The contractor shall generate a Component Unique Identifier (CUID) for each component utilizing the Component Acronym Sheet within this Work Book. The unique identifier must use the following:

Three letter Site Code - Facility # - Component Acronym - Sequential number Example: AAD-00063A-RCVL-0001

If component acronym is not listed, the contractor shall request an acronym be established through the HNC Project Manager and Project Engineer via email. Contractors may utilize other means of tracking/labeling assets such as QR codes in addition to the required CUID however, tracking/labeling must correlate with the CUID. This CUID shall be the standard for all DLA capitalized equipment. Base Asset ID if used by site shall be cross referenced with CUID appropriately.

4. Utilize the UFC Section Reference Work Category as noted on the Component Acronym Sheet.

5. Enter any applicable manufacturer requirements not stated in the UFC. References are acceptable with attachments.

6. Enter any applicable operator support or government owned equipment required to complete the RM task.

7. Enter impact on system availability by performing the RM task. This could include shutdown, lockout, or similar impacts.

8. Enter contract information for any other contract, contractor, or government personnel performing the applicable task. This is applicable to other Centrally Managed Programs, SRM, MILCON, or Public Works/Civil Engineering projects.

9. Print Hard Copies as 11x17.

FS-PF Schedule

FILTER SEPARATOR/PRE-FILTER MAINTENANCE SCHEDULES
Applicable Facility AssetsCoalescer/Separator InformationSpecial Considerations
Real Property Unique Identifier
(RPUID)Real Property Facility #Real Property Facility NameOperational AreaComponent TypeBase Asset IDComponent Unique Identifier (CUID)MakeModelCapacity (GPM)UFC Section ReferenceNumber of Coalescer CartridgesNumber of
Separator CartridgesCoalescer Cartridges
Model #Separator Cartridge
Model #Clean or Replace
Separator CartridgeGasket
Model #Date Last ReplacedReplacement Due DateOperator/Equipment RequirementsSystem AvailabilitySite Self Performs
(Y/N)Comments

&"Times New Roman,Bold"&14Facility Maintenance Plan

FMP v2.2 2

Instructions:

1. Input all data as indicated on the sheet.

2. Additional documents referred to in the Special Considerations column shall be included as an appendix to this FMP.

3. The contractor shall generate a Component Unique Identifier (CUID) for each component utilizing the Component Acronym Sheet within this Work Book. The unique identifier must use the following:

Three letter Site Code - Facility # - Component Acronym - Sequential number Example: AAD-00063A-RCVL-0001

If component acronym is not listed, the contractor shall request an acronym be established through the HNC Project Manager and Project Engineer via email. Contractors may utilize other means of tracking/labeling assets such as QR codes in addition to the required CUID however, tracking/labeling must correlate with the CUID. This CUID shall be the standard for all DLA capitalized equipment.

4. Utilize the UFC Section Reference Work Category as noted on the Component Acronym Sheet.

5. Enter any applicable manufacturer requirements not stated in the UFC. References are acceptable with attachments.

6. Enter any applicable operator support or government owned equipment required to complete the RM task.

7. Enter impact on system availability by performing the RM task. This could include shutdown, lockout, or similar impacts.

8. Filter Separators and Pre-Filters identified here shall also be provided in the Task Matrix Tab.

9. Print Hard Copies as 11x17.

Component Acronym

Component Unique Identifier:Site Code-Facility #-Component Acronym-Sequential #
Example:AAD-00063A-RCVL-0001
NOTE: If component acronym is not listed, the contractor shall request an acronym be established through the HNC Project Manager and Project Engineer via email. Contractors may utilize other means of tracking/labeling assets such as QR codes in addition to the required CUID however, tracking/labeling must correlate with the CUID. This CUID shall be the standard for all DLA capitalized equipment
DLA Work Type CategoryUFC Section Reference Work Category
(Revised per Change 1, 29 April 2021)Component Acronym
Air CompressorsAir CompressorsAIRC
AlarmsExternally Mounted Level Alarms (Section 8-9.9.1)EMLA
Internally Mounted Level Alarms (Section 8-9.9.3)IMLA
BollardBollardsBLRD
BuildingBuilding HVACBHVAC
Building Domestic Water SystemBWTR
Building Waste WaterBWSW
Building - LightingBLTG
Building - ArchitecturalBARCH
Building - Fire Sprinkler SystemBFIRE
Containment/JointsContainment Systems (General) (Section 8-10.1)CSGEN
Concrete and Cement Brick Dike/Berm Walls (Section 8-10.2.1)DKBW
Dike/Berm Floors (Section 8-10.2.2)DKBF
Earthen Dike Walls (Section 8-10.3)ETHDW
Self-Diking or Vaulted Tank Containment (Section 8-10.4)SDVTCS
Flexible Membrane Liners (Section 8-10.5)FXML
Fuel Truck and Rail Car Containment Areas (Section 11-1.1)FTKRCC
Remote Spill Containment (Section 11-1.2)RSCS
Piers and Wharves Fuel Containment Systems (Section 5-1.2) - TestingFPWCT
Fuel Pier/Wharf Containment (PWS Section 3)FPWC
Corrosion Control/CoatingsAboveground Piping and Equipment Coatings (Section 6-10.1)AGPCT
MiscellaneousMiscellaneous Deactivated Components (Section 12-5)MDEAC
Electrical/LightingLighting (Section 9-1.8)LIGHT
Electrical/PowerElectrical Equipment (Section 9-1.2)ELEQ
Power Cables (Section 9-1.3)PWRCBL
Motor Controls (Section 9-1.4)MTRCT
Panelboards (Section 9-1.5)PNLB
Electric Motors (Section 9-1.7)ELEMT
Electronic Equipment (9-1.9)ELTREQ
Card and Key Locks (Section 9-3)CKLK
Electrical/ProtectionPower Grounding Systems (Section 9-1.6.1)PWRGS
Static Grounding Systems (Section 9-1.6.2)STGS
Cathodic Protection (Section 9-2.1)CP

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