07 21 13.pdf

WVA Fire Station WVAFIRESTATION23 Amendment 003 July 31, 2025

SECTION 07 21 13

BOARD AND BLOCK INSULATION

02/16, CHG 2: 08/20

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM C203 (2005; R 2012) Breaking Load and Flexural Properties of Block-Type Thermal Insulation

ASTM C272/C272M (2016) Standard Test Method for Water Absorption of Core Materials for Sandwich Constructions

ASTM C578 (2022) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation

ASTM C930 (2019) Standard Classification of Potential Health and Safety Concerns Associated with Thermal Insulation Materials and Accessories

ASTM C1289 (2022) Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board

ASTM D1621 (2016) Standard Test Method for Compressive Properties of Rigid Cellular Plastics

ASTM D3833/D3833M (1996; R 2011) Water Vapor Transmission of Pressure-Sensitive Tapes

ASTM D4397 (2016) Standard Specification for Polyethylene Sheeting for Construction, Industrial, and Agricultural Applications

ASTM E2357 (2018) Standard Test Method for Determining Air Leakage Rate of Air Barrier Assemblies

ASTM E84 (2020) Standard Test Method for Surface Burning Characteristics of Building Materials

ASTM E96/E96M (2022) Standard Test Methods for Gravimetric Determination ofWater Vapor Transmission Rate of Materials

ASTM E136 (2019a) Standard Test Method for Assessing

SECTION 07 21 13 Page 1

Combustibility of Materials Using a Vertical Tube Furnace at 750 Degrees C

ASTM E154/E154M (2008a; R 2013; E 2013) Water Vapor Retarders Used in Contact with Earth Under Concrete Slabs, on Walls, or as Ground Cover

INTERNATIONAL CODE COUNCIL (ICC)

ICC IBC (2021) International Building Code

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 31 (2020) Standard for the Installation of Oil-Burning Equipment

NFPA 54 (2021) National Fuel Gas Code

NFPA 70 (2020; TIA 22-1; ERTA 1 2022) National Electrical Code

NFPA 211 (2019) Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS) Indoor Advantage

TECHNICAL ASSOCIATION OF THE PULP AND PAPER INDUSTRY (TAPPI)

TAPPI T803 OM (2010) Puncture Test of Container Board

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910.134 Respiratory Protection

UNDERWRITERS LABORATORIES (UL)

UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings

1.2 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-03 Product Data

Manufacturer's Standard Details ; G, DO

Block or Board Insulation ; G, DO

Vapor Retarder ; G,DO

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Pressure Sensitive Tape ; G

Protection Board or Coatings ; G

Accessories including sealants; G

Recycled Content for Block or Board Insulation ; S

SD-07 Certificates

Block or Board Insulation ; G

Vapor Retarder ; G

Protection Board or Coating ; G

Draft Special Warranties ; G

Final Special Warranties ; G

Indoor Air Quality For Block Or Board Insulation ; S

SD-08 Manufacturer's Instructions

Block or Board Insulation

Adhesive

1.3 MANUFACTURER'S DETAILS

Submit manufacturer's standard details indicating methods of attachment and spacing, transition and termination details, and installation details. Include verification of existing conditions.

1.4 PRODUCT DATA

Include data for material descriptions, recommendations for product shelf life, requirements for protection board or coatings , and precautions for flammability and toxicity. Include data to verify compatibility of sealants with insulation.

1.5 CERTIFICATIONS

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification by other third-party programs. Provide current product certification documentation from certification body.

1.6 DELIVERY, STORAGE, AND HANDLING

1.6.1 Delivery

Deliver materials to the site in original sealed wrapping bearing manufacturer's name and brand designation, specification number, type, grade, R-value, and class. Store and handle to protect from damage. Do not allow insulation materials to become wet, soiled, crushed, or covered with ice or snow. Comply with manufacturer's recommendations for handling, storing, and protecting of materials before and during

SECTION 07 21 13 Page 3 installation.

1.6.2 Storage

Inspect materials delivered to the site for damage and store out of weather in manufacturer's original packaging. Store only in dry locations, not subject to open flames or sparks, and easily accessible for inspection and handling. Keep materials wrapped and separated from off-gassing materials (such as drying paints and adhesives). Do not use materials that have visible moisture or biological growth. Comply with manufacturer's recommendations for handling, storage, and protection of materials before and during installation.

1.7 SAFETY PRECAUTIONS

1.7.1 Respirators

Provide installers with dust/mist respirators, training in their use, and protective clothing, all approved by the National Institute for Occupational Safety and Health (NIOSH)/Mine Safety and Health Administration (MSHA) and in accordance with 29 CFR 1910.134 .

1.7.2 Other Safety Considerations

Comply with the safety requirements of ASTM C930.

1.8 SPECIAL WARRANTIES

1.8.1 Guarantee

Guarantee insulation installation against failure due to ultraviolet light exposure for a period of three years from the date of Beneficial Occupancy or Substantial Completion. Submit draft and final guarantees in accordance with Sections 01 78 00 CLOSEOUT SUBMITTALS and 01 78 23

OPERATION AND MAINTENANCE DATA.

1.8.2 Warranty

Provide manufacturer's material warranty for all system components for a period of three years from the date of Beneficial Occupancy or Substantial Completion. Submit draft and final warranties in accordance with Sections 01 78 00 CLOSEOUT SUBMITTALS and 01 78 23 OPERATION AND MAINTENANCE DATA.

PART 2 PRODUCTS

2.1 BLOCK OR BOARD INSULATION

Provide thermal insulating materials as recommended by manufacturer for each type of application indicated. Provide insulation with the following physical properties and in accordance with the following standards:

b. Extruded Preformed Cellular Polystyrene for all board insulation below grade (foundation walls and slabs)indicated in drawings.: ASTM C578

REV A

e. Faced Rigid Cellular Polyisocyanurate for walls above grade indicated

SECTION 07 21 13 Page 4 in drawings: ASTM C1289 REV A

( 2) Type II Fibrous felt or glass fiber mat membrane on both major surfaces of the core foam

(1) Type I Aluminum Foil on both major surfaces. Class 2 - Glass fiber reinforced core.

2.1.1 Thermal Resistance

See architectural drawings for Thermal Resistance .

2.1.2 Fire Protection Requirements

a. Flame spread index of 75 or less when tested in accordance with

ASTM E84.

b. Smoke developed index of 150 or less when tested in accordance with

ASTM E84.

c. Provide insulated assemblies in accordance ICC IBC Chapter Fire and Smoke Protection Features.

2.1.3 Other Material Properties

Provide thermal insulating materials with the following properties:

a. Rigid cellular plastics: Compressive Resistance at Yield: Not less than 10 pounds per square inch (psi) when measured according to

ASTM D1621.

c. Block-type insulation: Block-type insulation: Flexural strength:

Not less than 25 psi when measured according to ASTM C203 REV A.

d. Water Vapor Permeance: Not more than .05 Perms or less when measured according to ASTM E96/E96M, desiccant method, in the thickness required to provide the specified thermal resistance, including facings, if any.

e. Water Absorption: Not more than .05 percent by total immersion, by volume, when measured according to ASTM C272/C272M.

2.1.4 Premolded Concrete Masonry Insert

Provide in accordance with ASTM C578 REV A. Provide inserts in concrete masonry units that are installed at the masonry unit manufacturing plant.

Provide insert with thickness of not less than 1 1/4 inches .

2.1.5 Recycled Materials

Provide thermal insulation containing recycled materials to the extent practicable, provided that the material meets all other requirements of this section. The minimum required recycled material contents (by weight, not volume) are:

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Polyisocyanurate/Polyurethane: 9 percent

Provide data identifying percentage of recycled content for block or board insulation .

2.1.6 Indoor Air Quality

Provide certification of indoor air quality for block or board insulation .

2.1.7 Prohibited Materials

Do not provide materials containing asbestos.

2.2 VAPOR RETARDER AND DAMPPROOFING

2.2.1 Vapor Retarder in Framed Walls and Roofs

a. 6 mil thick polyethylene sheeting conforming to ASTM D4397 and having a water vapor permeance of 1 Perm or less when tested in accordance with ASTM E96/E96M.

b. Membrane with the following properties:

(1) Water Vapor Permeance: ASTM E96/E96M: 1 Perm

(2) Maximum Flame Spread: ASTM E84: 50

(3) Combustion Characteristics: Passing ASTM E136

(4) Puncture Resistance: TAPPI T803 OM : 50

2.2.2 Dampproofing for Masonry Cavity Walls

Bituminous material is specified in Section 07 11 13 BITUMINOUS DAMPPROOFING. Parging material is specified in Section 04 20 00 MASONRY.

2.2.3 Vapor Retarder under Floor Slab

a. Water vapor permeance: 0.2 Perm or less when tested in accordance with ASTM E96/E96M.

b. Puncture resistance: Maximum load no less than 40 pounds when tested according to ASTM E154/E154M REV A.

2.3 PRESSURE SENSITIVE TAPE

As recommended by manufacturer of vapor retarder(s). Match water vapor permeance rating for each vapor retarder specified. Provide tape in accordance with ASTM D3833/D3833M . Tape and sealants must have air leakage less than 0.04 cfm/ft2 under a pressure differential of 1.57 psf when tested in accordance with ASTM E 1677, ASTM E 1680, or ASTM E283.

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Insulation to be sealed at Seams and penetrations and part of Air barrier system per ASTM E2357.

2.4 PROTECTION BOARD OR COATING

As recommended by insulation manufacturer.

2.5 ACCESSORIES

2.5.1 Adhesive

As recommended by insulation manufacturer.

2.5.2 Mechanical Fasteners

Corrosion resistant fasteners as recommended by the insulation manufacturer.

PART 3 EXECUTION

3.1 EXISTING CONDITIONS

Prior to installation, ensure all areas that are in contact with the insulation are dry and free of projections that could cause voids, compressed insulation, or punctured vapor retarders. For foundation perimeter or under slab applications, check that subsurface fill is flat, smooth, dry, and well tamped. Do not proceed with installation if moisture or other conditions are present, and notify the Contracting Officer of such conditions. Do not proceed with the work until conditions have been corrected and verified to be dry.

3.2 PREPARATION

3.2.1 Blocking Around Heat Producing Devices

Provide noncombustible blocking at all spaces between heat producing devices and the floors, ceilings and roofs through which they pass.

Provide in accordance with ICC IBC Section 2111.12 Fireplace Blocking and with the following clearances:

a. Recessed lighting fixtures, including wiring compartments, ballasts, and other heat producing devices, unless certified for installation surrounded by insulation: 3 inches from outside face of fixtures and devices or as required by NFPA 70 and, if insulation is placed above fixture or device, 24 inches above fixture.

b. Masonry chimneys or masonry enclosing a flue: 2 inches from outside face of masonry. Masonry chimneys for medium and high heat operating appliances: Minimum clearances required by NFPA 211 .

c. Vents and vent connectors used for venting products of combustion, flues, and chimneys other than masonry chimneys: Minimum clearances as required by NFPA 211 .

d. Gas Fired Appliances: Clearances as required in NFPA 54 .

e. Oil Fired Appliances: Clearances as required in NFPA 31 .

Blocking is not required if chimneys or flues are certified in writing by

SECTION 07 21 13 Page 7 the chimney or flue manufacturer for use in contact with specific insulating materials.

3.3 INSTALLATION

3.3.1 Installation and Handling

Provide insulation in accordance with the manufacturer's printed installation instructions. Keep material dry and free of extraneous materials.

3.3.2 Electrical Wiring

Do not install insulation in a manner that would enclose electrical wiring between two layers of insulation.

3.3.3 Cold Climate Requirement

Place insulation on the outside of pipes.

3.3.4 Continuity of Insulation

Butt tightly against adjoining boards, studs, rafters, joists, sill plates, headers and obstructions. Provide continuity and integrity of insulation at corners, wall to ceiling joint, roof, and floor. Avoid creating thermal bridges and voids. Provide and verify continuity of insulative barrier throughout the building enclosure.

3.3.5 Coordination

Verify final installed insulation thicknesses comply with thicknesses indicated, R-values specified herein, and with the approved insulation submittal(s).

3.4 INSTALLATION ON WALLS

3.4.1 Installation using Furring Strips

Install insulation between or on members as recommended by insulation manufacturer.

3.4.2 Installation on Masonry Walls

Apply board directly to masonry with adhesive or fasteners as recommended by the insulation manufacturer. Fit between obstructions without impaling board on ties or anchors. Apply in parallel courses with joints breaking midway over course below. Place boards in moderate contact with adjoining insulation without forcing and without gaps. Cut and shape as required to fit around wall penetrations, projections or openings to accommodate conduit or other utilities. Seal around cutouts with sealant. Install insulation in wall cavities so that it leaves at least a nominal 1 inch air space outside of the insulation to allow for cavity drainage.

Insert premolded or board insulation into masonry unit hollow cores as recommended by the insulation manufacturer.

3.4.3 Adhesive Attachment to Concrete and Masonry Walls

Apply adhesive to wall and completely cover wall with insulation.

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c. As recommended by the insulation manufacturer.

d. Use only full back method for pieces of 1 square foot or less.

e. Butt all edges of insulation and seal edges with tape.

3.4.4 Mechanical Attachment on Concrete and Masonry Walls

Cut insulation to cover walls. Apply adhesive to wall and set clip or other mechanical fastener in adhesive as recommended by manufacturer.

After curing of adhesive, install insulation over fasteners and bend split prongs to provide a flush condition with the insulation. Butt all edges of insulation and seal with tape.

3.4.5 Protection Board or Coating

Install protection board or coating in accordance with manufacturer's printed instructions. Install protection over all exterior exposed insulation and to 1 foot below grade.

3.5 INSTALLATION ON UNDERSIDE OF CONCRETE FLOOR SLAB

3.5.1 Mechanically Fastened Systems

Size insulation to cover underside of slab. Apply adhesive to slab and set fasteners in adhesive as recommended by manufacturer. After curing of adhesive, install insulation over fasteners and bend split prongs to provide a flush condition with the insulation. Butt all edges of insulation and seal with tape.

3.6 PERIMETER AND UNDER SLAB INSULATION

Install perimeter thermal insulation where heated spaces are adjacent to exterior walls, slab edges in slab-on-grade, or floating slab construction.

3.6.1 Manufacturer's Instructions

Layout insulation, tape edges, provide vapor retarder and other required accessories to protection against vermin, insects, and damage in accordance with manufacturer's printed instructions.

3.6.2 Insulation on Vertical Surfaces

Provide thermal insulation on exterior of foundation walls on grade beams partially below grade and on edges of slabs-on-grade. Fasten insulation with adhesive or mechanical fasteners.

3.6.3 Insulation Under Slab

Provide insulation horizontally under slab on grade for a distance of 4 feet from the edge of slab. Turn insulation up at slab edge, and extend full height of slab. Install insulation on top of vapor retarder and turn retarder up over the outside edge of insulation to top of slab.

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3.6.4 Protection of Insulation

Protect insulation from damage during construction and back filling by application of protection board or a coating. Do not leave installed vertical insulation unprotected overnight. Protect installed insulation from weather, including rain and ultraviolet light, from mechanical abuse, compression, and dislocation. Install protection over entire exposed exterior insulation board.

3.7 VAPOR RETARDER

Apply vapor retarder continuous across all surfaces. Overlap all joints at least 6 inches and seal with pressure sensitive tape. Seal at sills, header, windows, doors and utility penetrations. Repair punctures or tears with pressure sensitive tape.

3.8 ACCESS PANELS AND DOORS

Attach insulation to all access panels greater than 1 square foot and all access doors in insulated floors and ceilings. Use insulation with same R-Value as that for the floor or ceiling in which each panel occurs.

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