W9127822R0005 Section J - Exhibit 11.2.2 SOP-FAC 007 UPS.pdf
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- W9127822R0005
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This document provides standard operating procedures for annual preventive maintenance activities to uninterruptible power supply equipment at three Navy Medical Research Unit Six facilities in Peru. Preventive maintenance is required quarterly and annually for UPS equipment, battery banks, capacitors, and associated electrical systems at sites in Lima, Iquitos, and Puerto Maldonado. Tasks include inspecting and cleaning equipment; performing operational tests; measuring voltages, currents, and frequencies; inspecting batteries and connections; and conducting thermographic scans and torque checks of connections. The contractor must use qualified technicians; dispose of waste properly; provide temporary UPS equipment in the event of complete failure; and submit maintenance reports and documentation signed by a certified electrical engineer.
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STANDARD OPERATING PROCEDURE (SOP) – ANNUAL PREVENTIVE
MAINTENANCE ACTIVITIES TO MAIN UNINTERRUPTIBLE POWER
SUPPLY (UPS) EQUIPMENT AT LIMA, IQUITOS AND PUERTO
MALDONADO SITES
General Requirements for Lima, Iquitos and Puerto Maldonado
There are two main UPS in Lima site. One is a three-phase 160KVA UPS brand Chloride with a back-up autonomy of 90 minutes located inside the main electrical room in main building or building 1. The other one is a three-phase 20KVA UPS brand Eaton with a back-up autonomy of 90 minutes located inside the electrical room of the conference building or building 12.
Contractor shall provide maintenance to these UPS and all other associated equipment (step-down and step-up transformers, panel board, switches, batteries, etc.). In the near future (less than 1 year), the 160KVA UPS will be replaced with a new 350KVA, n+1 UPS (two modules of 350KVA for a total of 700KVA UPS capacity).
The main UPS in Iquitos is a three-phase 60KVA n+1 UPS, brand EMERSON with a back-up autonomy of 60 minutes located inside the main server room in building IQ1 (three modules of 30KVA for a total of 90KVA UPS capacity). Contractor shall provide maintenance to these UPS and all other associated equipment (step-down and step-up transformers, panel board, switches, batteries, etc.).
The main UPS in Puerto Maldonado is a three-phase 30KVA n+1 UPS, brand EMERSON with a back-up autonomy of 60 minutes located inside the main electrical room (two modules of 30KVA for a total of 60KVA UPS capacity). Contractor shall provide maintenance to these UPS and all other associated equipment (step-down and step-up transformers, panel board, switches, batteries, etc.).
Contractor shall provide the names and certification of the technicians performing preventive maintenance tasks. Only qualified technicians shall perform preventive and corrective maintenance tasks. All preventive maintenance tasks will be executed under technical specifications in Electrical Maintenance, electrical specifications in medium-voltage and low-voltage systems, electrical equipment and materials, with qualified personnel who will have current insurance policy (known also as SCTR) and in compliance with local occupational health and safety laws and protocols.
Contractor shall perform periodic preventive maintenance activities as mentioned in this SOP to all of the equipment specified in this document. It is the responsibility of the contractor to perform a full inspection of the systems and collect all required information to provide a quality preventive maintenance. In addition, contractor shall review operation manuals for the
Section J - Exhibit 11.2.2 SOP-FAC 007 equipment of the systems under this contract and include any recommended preventive maintenance activities by the manufacturer not mentioned in this document.
Contractor shall elaborate, review and update the drawings in AUTOCAD of the electrical system in Lima, Iquitos and Puerto Maldonado sites on an annual basis.
Contractor shall include all materials, tools and personal protective equipment necessary to perform preventive and corrective maintenance work. Contractor must use the necessary and appropriate equipment to delimit the work area and not allow the pedestrian traffic. The contractor’s staff shall use the appropriate PPE for the activity to perform. NAMRU-6 will not provide any materials, tools nor PPE to the contractor to perform their work.
Contractor shall perform operational testing to main UPS at all sites. For this activity, contractor shall measure voltage and amperage on each phase and load and record all information obtained from the testing on a report. .
The contractor shall provide a weekly progress report to the NAMRU-6 facilities department, as well as a completion report when completing the maintenance work to include: activities performed with pictures, recommendations, conclusion and future needed corrective maintenance tasks. When a corrective maintenance work is required, the contractor shall submit a report detailing the problem encountered, with a quotation of the solution. All reports shall be performed and signed by a local certified electrical engineer of the Peruvian college of engineers (CIP - Colegio de Ingenieros del Peru). Certified electrical engineer shall have a valid license.
The preventive maintenance work will be coordinated between NAMRU-6 facilities staff and the staff assigned by the contractor.
Contractor shall perform operational testing of the systems at the completion of each preventive maintenance work. NAMRU-6 facilities department will assign a staff to participate in the operational testing and contractor shall prepare an operational testing form (checklist) to be signed by the facilities staff once testing is perform and accepted.
It is the responsibility of the contractor to dispose properly out of NAMRU-6 facilities all consumable materials and garbage generated by the contractor during the performance of the maintenance activities.
In the event of complete failure of the UPS (when all UPS modules fail), Contractor shall provide and connect a temporary UPS with same capacity of the damaged UPS to NAMRU-6 electrical system to replace the damaged UPS. Temporary UPS will remain operational protecting NAMRU- 6 electrical systems until damaged UPS can be repaired.
Applicable codes:
The following are applicable codes for the elaboration of the preventive maintenance plan, reports and activities mentioned in this document:
NFPA 77
NFPA 70
NEC
Peruvian National Electrical Code 2006 IEEE Standards Peruvian Building Code 2006 (RNE) IEC – International Electrotechnical Commission Local codes and regulations
Description of work required in Lima, Iquitos and Puerto Maldonado
The contractor shall perform the following preventive maintenance activities to the main UPS in NAMRU-6 Lima, Iquitos and Puerto Maldonado:
UPS – LIMA, IQUITOS AND PUERTO MALDONADO
Item Sub-system Task Frequency
1 UPS Inspect and clean all electrical equipment making sure it is free of dust Quarterly
2 UPS Visual Inspection of the status of the equipment. Quarterly
3 UPS Check room ventilation is appropriate for the UPS and check room temperature
Quarterly
4 UPS
Inspect equipment looking for loose connections, corrosion, burned insulation and any other signs of wear
Quarterly
5 UPS Perform operational test of the UPS Quarterly
6 Battery Bank Inspect batteries for proper electrolyte levels and signs of leaks
Quarterly
7 Battery Bank Measure the battery float charging current Quarterly
8 Battery Bank Measure voltage of each cell or battery block
Quarterly
9 Battery Bank Inspect and repair battery connections if necessary
Quarterly
10 Battery Bank Visual inspection for liquid contamination Quarterly 11 Capacitors Visual inspection for liquid contamination Quarterly
12 UPS Conduct thermographic scans on electrical connections Annual
13 UPS Measure and check torque of all connections and repair if necessary Annual
14 UPS Perform AC ripple current and interconnecting cable resistance testing Annual
15 UPS Measure and record voltage, current, frequency, etc. Annual
16 Battery Bank Perform a battery-rundown test to determine if any battery are near its useful life.
Annual
17 Battery Bank Load test the battery bank to determine its capacity Annual
Contractor will also include requirements per O&M manuals and any additional requirements not mentioned in this document but required or recommended by manufacturer as preventive maintenance activities to perform quarterly or annually at all sites.
ADDITIONAL INFORMATION
ANNEX 1: 2021 PREVENTIVE MAINTENANCE TO UPS IN LIMA
ANNEX 2: 2018 PREVENTIVE MAINTENANCE TO UPS IN IQUITOS
ANNEX 3: 2018 PREVENTIVE MAINTENANCE TO UPS IN PUERTO MALDONADO
ANNEX 1
OLC INGENIEROS E.I.R.L.
R.U.C.: 20254356051
Dirección: Los Nogales Mz. “M” Lt. 12
Urb. Shangri-la, Puente Piedra, Lima, Perú
Teléfono: (551)719 6250
Cliente: OT:
Dirección: Fecha Inicio:
Sede: Fecha Fin:
Ubicación: Contacto:
Paralelismo: No
Si Cant:___
Potencia:
Conexión: PRI: ______ SEC: _____
Voltajes:
Tipo: Conmutador paso por 0
Llave Térmica
_____°C
____%HR
Entrada:
Voltajes L1-N _______V L1-L2 _______V L1-N _______V L1-L2 _______V
L2-N _______V L2-L3 _______V L2-N _______V L2-L3 _______V
L3-N _______V L1-L3 _______V L3-N _______V L1-L3 _______V
Corriente: L1-N _______A L1-N _______A
L2-N _______A L2-N _______A
L3-N _______A L3-N _______A
Frecuencia (Hz): _______Hz _______Hz
Salida:
Voltajes L1-N _______V L1-L2 _______V L1-N _______V L1-L2 _______V
L2-N _______V L2-L3 _______V L2-N _______V L2-L3 _______V
L3-N _______V L1-L3 _______V L3-N _______V L1-L3 _______V
Corriente: L1-N _______A L1-N _______A
L2-N _______A L2-N _______A
L3-N _______A L3-N _______A
Frecuencia (Hz): _______Hz _______Hz
Carga: TOTAL ______KVA _____% Voltaje N-GND:
L1 ______KVA _________A
L2 ______KVA _________A
L3 ______KVA _________A
Display/Pantalla: Instrumento de medición:
Revisión y datos preliminares :
Conexiones entre baterías Ambiente hermético
Borneras y Conexiones Ventiladores Temperatura:
Datos del cliente:
Tarjetas Electronicas Circuitos en general Aire acondiconado:
MANTENIMIENTO PREVENTIVO UPS STAND ALONE
Versión DSP/Rect:Marca:
Modelo:
Datos del equipo UPS:
Nº Serie:
Versión mC/Inv:_________________________________
Bornes de la baterias Conexión de los Módulos Humedad:
Serie: _________________________________
Datos del equipo TRANSFORMADOR DE AISLAMIENTO:
Marca:
Modelo:
Datos del equipo TABLERO BYPASS:
Marca:
Serie:
_______VAC/_________VAC
Potencia: _________________________________
Observaciones:_______________________________________________________________________________________________________
Verificación de Parámetros Eléctricos y toma de Lecturas:
__________V
Display/Pantalla: Instrumento de medición:
Dirección: Los Nogales Mz. “M” Lt. 12
Urb. Shangri-la, Puente Piedra, Lima, Perú
Teléfono: (551)719 6250
Tipo: Modulares
Externas
Mixto
N° Banco F. Fabricación Marca
Modelo Capacidad
VDC
Flotante
VDC
Abiertas
VDC Descarga
T:___min
Corriente de descarga Cant. Malas
Conformidad del servicio:
Por parte de OLC INGENIEROS E.I.R.L. Por parte del CLIENTE:
Nombre: Nombre:
DNI: DNI:
Cargo: Cargo:
Teléfono Teléfono
Firma: Firma:
Observaciones:_______________________________________________________________________________________________________
Comentarios Finales :
Verificación de Baterías :
N° de Bancos de Baterias
N° de Baterías por Banco
Autonomia nominal
Voltaje Flotante Total
Dirección: Los Nogales Mz. “M” Lt. 12
Urb. Shangri-la, Puente Piedra, Lima, Perú
Teléfono: (551)719 6250
Informe Fotográfico:
Ilustración 1: Ilustración 2: Medición de corriente de entrada por fase
Ilustración 3: Ilustración 4: Inspección interna del UPS
Ilustración 5: Ilustración 6: Prueba de baterías
Ilustración 7: Ilustración 8: Estado Final
Ubicación del equipo
Medición de corriente de salida por fase
Consumo de carga
Inspección de baterías
Dirección: Los Nogales Mz. “M” Lt. 12
Urb. Shangri-la, Puente Piedra, Lima, Perú
Teléfono: (551)719 6250
Cliente: OT:
Dirección: Fecha Inicio:
Sede: Fecha Fin:
Ubicación: Contacto:
Paralelismo: No
Si Cant:___
Potencia:
Conexión: PRI: ______ SEC: _____
Voltajes:
Tipo: Conmutador paso por 0
Llave Térmica
_____°C
____%HR
Entrada:
Voltajes L1-N _______V L1-L2 _______V L1-N _______V L1-L2 _______V
L2-N _______V L2-L3 _______V L2-N _______V L2-L3 _______V
L3-N _______V L1-L3 _______V L3-N _______V L1-L3 _______V
Corriente: L1-N _______A L1-N _______A
L2-N _______A L2-N _______A
L3-N _______A L3-N _______A
Frecuencia (Hz): _______Hz _______Hz
Salida:
Voltajes L1-N _______V L1-L2 _______V L1-N _______V L1-L2 _______V
L2-N _______V L2-L3 _______V L2-N _______V L2-L3 _______V
L3-N _______V L1-L3 _______V L3-N _______V L1-L3 _______V
Corriente: L1-N _______A L1-N _______A
L2-N _______A L2-N _______A
L3-N _______A L3-N _______A
Frecuencia (Hz): _______Hz _______Hz
Carga: TOTAL ______KVA _____% Voltaje N-GND:
L1 ______KVA _________A
L2 ______KVA _________A
L3 ______KVA _________A
Display/Pantalla: Instrumento de medición:
Revisión y datos preliminares :
Conexiones entre baterías Ambiente hermético
Borneras y Conexiones Ventiladores Temperatura:
Datos del cliente:
Tarjetas Electronicas Circuitos en general Aire acondiconado:
MANTENIMIENTO PREVENTIVO UPS STAND ALONE
Versión DSP/Rect:Marca:
Modelo:
Datos del equipo UPS:
Nº Serie:
Versión mC/Inv:_________________________________
Bornes de la baterias Conexión de los Módulos Humedad:
Serie: _________________________________
Datos del equipo TRANSFORMADOR DE AISLAMIENTO:
Marca:
Modelo:
Datos del equipo TABLERO BYPASS:
Marca:
Serie:
_______VAC/_________VAC
Potencia: _________________________________
Observaciones:_______________________________________________________________________________________________________
Verificación de Parámetros Eléctricos y toma de Lecturas:
__________V
Display/Pantalla: Instrumento de medición:
Dirección: Los Nogales Mz. “M” Lt. 12
Urb. Shangri-la, Puente Piedra, Lima, Perú
Teléfono: (551)719 6250
Tipo: Modulares
Externas
Mixto
N° Banco F. Fabricación Marca
Modelo Capacidad
VDC
Flotante
VDC
Abiertas
VDC Descarga
T:___min
Corriente de descarga Cant. Malas
Conformidad del servicio:
Por parte de OLC INGENIEROS E.I.R.L. Por parte del CLIENTE:
Nombre: Nombre:
DNI: DNI:
Cargo: Cargo:
Teléfono Teléfono
Firma: Firma:
Observaciones:_______________________________________________________________________________________________________
Comentarios Finales :
Verificación de Baterías :
N° de Bancos de Baterias
N° de Baterías por Banco
Autonomia nominal
Voltaje Flotante Total
Dirección: Los Nogales Mz. “M” Lt. 12
Urb. Shangri-la, Puente Piedra, Lima, Perú
Teléfono: (551)719 6250
Informe Fotográfico:
Ilustración 1: Ilustración 2: Medición de corriente de entrada por fase
Ilustración 3: Ilustración 4: Inspección interna del UPS
Ilustración 5: Ilustración 6: Prueba de baterías
Ilustración 7: Ilustración 8: Estado Final
Ubicación del equipo
Medición de corriente de salida por fase
Consumo de carga
Inspección de baterías
ANNEX 2
ANNEX 3
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