Specs - Volume 3.pdf
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- W912WJ20R0011
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This document provides details for a federal construction contract opportunity for the Fuels Storage Complex Replacement project at the Quonset Point Rhode Island Air National Guard Station. The U.S. Army Corps of Engineers will issue a solicitation to replace the truck offload and fillstand positions, associated pumping and filtration equipment, and construct a new 600 gallon per minute pumphouse with control room and offload skids. The work will also include upgrades to the existing refueler parking area and reuse of existing storage tanks with the new system. The construction will be phased to allow the existing system to operate until most of the new system is completed. The NAICS code is 236220 and the estimated value is between $5-10 million. This requirement will be solicited as a small business set-aside using Best Value Tradeoff procedures.
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RTA
SPECIFICATIONS
MAY 2020
VOLUME 3
Robert and Company 229 Peachtree Street, NE International Tower, Suite 2000 Atlanta, GA 30303-2120
DESC20S1 Replace Fuel Facilities, Quonset Air National Guard Base, North Kingstown, Rhode Island
THIS PAGE INTENTIONALLY LEFT BLANK
Fuel Storage Replacement RTA Submittal Quonset, ANG Rhode Island May 15, 2020
SECTION 26 00 00.00 20
BASIC ELECTRICAL MATERIALS AND METHODS
07/06
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM D709 (2017) Standard Specification for Laminated Thermosetting Materials
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms
IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code
IEEE C57.12.28 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity
IEEE C57.12.29 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity for Coastal Environments
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA 250 (2018) Enclosures for Electrical Equipment (1000 Volts Maximum)
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14; TIA 17-15; TIA 17-16; TIA 17-17 )
National Electrical Code
1.2 RELATED REQUIREMENTS
This section applies to all sections of Division 26 and 33, ELECTRICAL and UTILITIES, of this project specification unless specified otherwise in the individual sections. This section has been incorporated into, and thus, does not apply to, and is not referenced in the following sections.
Section 26 12 19.10 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS
Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM
SECTION 26 00 00.00 20 Page 1
Section 26 51 00 INTERIOR LIGHTING Section 26 56 00 EXTERIOR LIGHTING Section 27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION Section 33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
1.3 DEFINITIONS
a. Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, shall be as defined in IEEE 100 .
b. The technical sections referred to herein are those specification sections that describe products, installation procedures, and equipment operations and that refer to this section for detailed description of submittal types.
c. The technical paragraphs referred to herein are those paragraphs in PART 2 - PRODUCTS and PART 3 - EXECUTION of the technical sections that describe products, systems, installation procedures, equipment, and test methods.
1.4 ELECTRICAL CHARACTERISTICS
Electrical characteristics for this project shall be 12.47 kV for MV distribution, 480Y/277V primary utilization , three phase, four wire, 60 Hz, and 208Y/120V volts secondary utilization , three phase, four wire.
Final connections to the power distribution system at the existing sectionalizer cabinet shall be made by the Contractor per the construction drawings .
1.5 ADDITIONAL SUBMITTALS INFORMATION
Submittals required in other sections that refer to this section must conform to the following additional requirements as applicable.
1.5.1 Shop Drawings (SD-02)
Include wiring diagrams and installation details of equipment indicating proposed location, layout and arrangement, control panels, accessories, piping, ductwork, and other items that must be shown to ensure a coordinated installation. Wiring diagrams shall identify circuit terminals and indicate the internal wiring for each item of equipment and the interconnection between each item of equipment. Drawings shall indicate adequate clearance for operation, maintenance, and replacement of operating equipment devices.
1.5.2 Product Data (SD-03)
Submittal shall include performance and characteristic curves.
1.6 QUALITY ASSURANCE
1.6.1 Regulatory Requirements
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word, "shall" had been
SECTION 26 00 00.00 20 Page 2 substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship shall be in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated.
1.6.2 Standard Products
Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Where two or more items of the same class of equipment are required, these items shall be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in the technical section.
1.6.2.1 Alternative Qualifications
Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.
1.6.2.2 Material and Equipment Manufacturing Date
Products manufactured more than 3 years prior to date of delivery to site shall not be used, unless specified otherwise.
1.7 WARRANTY
The equipment items shall be supported by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.
1.8 POSTED OPERATING INSTRUCTIONS
Provide for each system and principal item of equipment as specified in the technical sections for use by operation and maintenance personnel.
The operating instructions shall include the following:
a. Wiring diagrams, control diagrams, and control sequence for each principal system and item of equipment.
b. Start up, proper adjustment, operating, lubrication, and shutdown procedures.
c. Safety precautions.
d. The procedure in the event of equipment failure.
e. Other items of instruction as recommended by the manufacturer of each system or item of equipment.
SECTION 26 00 00.00 20 Page 3
Print or engrave operating instructions and frame under glass or in approved laminated plastic. Post instructions where directed. For operating instructions exposed to the weather, provide weather-resistant materials or weatherproof enclosures. Operating instructions shall not fade when exposed to sunlight and shall be secured to prevent easy removal or peeling.
1.9 MANUFACTURER'S NAMEPLATE
Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.
1.10 FIELD FABRICATED NAMEPLATES
ASTM D709. Provide laminated plastic nameplates for each equipment enclosure, relay, switch, and device; as specified in the technical sections or as indicated on the drawings. Each nameplate inscription shall identify the function and, when applicable, the position.
Nameplates shall be melamine plastic, 0.125 inch thick, white with black center core. Surface shall be matte finish. Corners shall be square.
Accurately align lettering and engrave into the core. Minimum size of nameplates shall be one by 2.5 inches . Lettering shall be a minimum of
0.25 inch high normal block style.
1.11 WARNING SIGNS
Provide warning signs for the enclosures of electrical equipment including substations, pad-mounted transformers, pad-mounted switches, generators, and switchgear having a nominal rating exceeding 600 volts.
a. When the enclosure integrity of such equipment is specified to be in accordance with IEEE C57.12.28 or IEEE C57.12.29 , such as for pad-mounted transformers, provide self-adhesive warning signs on the outside of the high voltage compartment door(s). Sign shall be a decal and shall have nominal dimensions of 7 by 10 inches with the legend "DANGER HIGH VOLTAGE" printed in two lines of nominal 2 inch high letters. The word "DANGER" shall be in white letters on a red background and the words "HIGH VOLTAGE" shall be in black letters on a white background. Decal shall be Panduit No. PPSO710D72 or approved equal.
b. When such equipment is guarded by a fence, mount signs on the fence.
Provide metal signs having nominal dimensions of 14 by 10 inches with the legend "DANGER HIGH VOLTAGE KEEP OUT" printed in three lines of nominal 3 inch high white letters on a red and black field.
1.12 ELECTRICAL REQUIREMENTS
Electrical installations shall conform to IEEE C2 , NFPA 70 , and requirements specified herein.
1.13 INSTRUCTION TO GOVERNMENT PERSONNEL
Where specified in the technical sections, furnish the services of competent instructors to give full instruction to designated Government personnel in the adjustment, operation, and maintenance of the specified
SECTION 26 00 00.00 20 Page 4 systems and equipment, including pertinent safety requirements as required. Instructors shall be thoroughly familiar with all parts of the installation and shall be trained in operating theory as well as practical operation and maintenance work. Instruction shall be given during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. The number of man-days (8 hours per day) of instruction furnished shall be as specified in the individual section. When more than 4 man-days of instruction are specified, use approximately half of the time for classroom instruction.
Use other time for instruction with equipment or system. When significant changes or modifications in the equipment or system are made under the terms of the contract, provide additional instructions to acquaint the operating personnel with the changes or modifications.
PART 2 PRODUCTS
2.1 FACTORY APPLIED FINISH
Electrical equipment shall have factory-applied painting systems which shall, as a minimum, meet the requirements of NEMA 250 corrosion-resistance test and the additional requirements specified in the technical sections.
PART 3 EXECUTION
3.1 FIELD APPLIED PAINTING
Paint electrical equipment as required to match finish of adjacent surfaces or to meet the indicated or specified safety criteria. Painting shall be as specified in the section specifying the associated electrical equipment.
3.2 FIELD FABRICATED NAMEPLATE MOUNTING
Provide number, location, and letter designation of nameplates as indicated. Fasten nameplates to the device with a minimum of two sheet-metal screws or two rivets.
3.3 WARNING SIGN MOUNTING
Provide the number of signs required to be readable from each accessible side, but space the signs a maximum of 30 feet apart.
-- End of Section --
SECTION 26 00 00.00 20 Page 5
SECTION 26 00 00.00 20 Page 6
SECTION 26 05 13.00 40
MEDIUM-VOLTAGE CABLES
11/16
PART 1 GENERAL
Section 26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS applies to work specified in this section.
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASSOCIATION OF EDISON ILLUMINATING COMPANIES (AEIC)
AEIC C8 (2000) Extruded Dielectric Shielded Power Cables Rated 5 Through 46 kV
AEIC CS1 (2012) Impregnated-Paper-Insulated, Metallic Sheathed Cable, Solid Type
ASTM INTERNATIONAL (ASTM)
ASTM B3 (2013) Standard Specification for Soft or Annealed Copper Wire
ASTM D746 (2014) Standard Test Method for Brittleness Temperature of Plastics and Elastomers by Impact
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 400.2 (2013) Guide for Field Testing of Shielded Power Cable Systems Using Very Low Frequency (VLF)
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
ANSI/NEMA WC 71/ICEA S-96-659 (2014) Standard for Nonshielded Cables Rated 2001-5000 Volts for use in the Distribution of Electric Energy
NEMA WC 70 (2009) Power Cable Rated 2000 V or Less for the Distribution of Electrical Energy--S95-658
NEMA WC 74/ICEA S-93-639 (2012) 5-46 kV Shielded Power Cable for Use in the Transmission and Distribution of Electric Energy
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
SECTION 26 05 13.00 40 Page 1
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14; TIA 17-15; TIA 17-16; TIA 17-17 )
National Electrical Code
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
FED-STD-228 (Rev A2014; Rev A; Notice 1) Testing Methods for Cable and Wire, Insulated
1.2 DEFINITIONS
Medium-voltage power cables include all cables rated above 600 volts up to 35,000 volts.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-03 Product Data
Single-Conductor Shielded Cables ; G
SD-06 Test Reports
Dielectric-Absorption Tests
Medium-Voltage Tests
Radiographic Tests ; G
SD-07 Certificates
Flammability
Minimum Bending Radius
Medium-Voltage Tests
Dielectric Absorption Tests
Cable Splicers
SD-08 Manufacturer's Instructions
Medium-Voltage Power Cables
SECTION 26 05 13.00 40 Page 2
Pothead Terminations
1.4 QUALITY CONTROL
Provide a list of installed products to the Contracting Officer before performing the specified work. Show the qualifications of the cable splicers .
Ensure that cable splicers performing splicing have 5 years of experience in cable splicing and terminations. Ensure that once a termination or splice has been started by a worker, the same person completes that particular splice. Start and complete each termination and splice in one continuous work period.
1.5 DELIVERY, STORAGE, AND HANDLING
Ship cables on reels in a way that protects the cable from mechanical injury. Hermetically seal and attach each end of each length of cable to the reel.
Make the minimum reel drum diameter 14 times the overall diameter of the cable. Ensure that each cable length is installed with a pulling eye installed by the manufacturer, for installation in ducts, manholes, and utility tunnels.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
2.1.1 Cable Voltage Ratings
Provide medium-voltage power cables including multiple- and single-conductor cables rated as follows, phase-to-phase, for grounded and ungrounded neutral systems:
15,000 volts, ungrounded neutral, on 12,470-volt, three-phase, 60-hertz distribution systems.
2.2 EQUIPMENT
Ensure that ethylene-propylene rubber and cross-linked polyethylene-insulated conductors are lead-free.
2.2.1 Single-Conductor Shielded Cables
2.2.1.1 Cross-Linked Polyethylene with PVC Jacket
Provide 15kV rated type MV-105 single-conductor, polyethylene-insulated, PVC-jacketed, shielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC C8 .
Cables are to have 133% insulation level with a soft annealed uncoated copper tape shield that is a minimum 5 mils thick and provides 25% overlap.
2.2.2 Cable Supports and Fittings
Provide cable supports, related fittings, and accessories for use in corrosive underground locations, such as manholes and utility tunnels, with a factory-applied coating of PVC of at least 20 mils thick. Provide PVC coated items that have a uniform thickness and are free of blisters, SECTION 26 05 13.00 40 Page 3 breaks, and holidays. Provide PVC compound that conforms to ASTM D746.
Provide cable racks, cable tray supports and related fittings that are UL-listed heavy-duty nonmetallic glass-reinforced nylon.
2.3 COMPONENTS
2.3.1 Cable Identification
Provide cables that have a tape placed immediately under the lead sheath or outer jacket showing the name of the manufacturer, the year in which the cable was manufactured, and a unique number for identification purposes. Closely group information on the tape at 1-foot intervals to permit complete identification.
2.3.2 Terminations
Provide potheads with grounding terminals and cast-iron bells that are rated as follows:
Indoor - 15 kV rating, to withstand 45 kV ac for 10 seconds, minimum
Outdoor - 25 kV rating, to withstand 60 kV ac for 10 seconds, minimum
2.4 MATERIALS
2.4.1 Conductors
Ensure that conductors conform to the applicable requirements of NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , or NEMA WC 74/ICEA S-93-639 . Ensure that conductors are solid copper conforming to ASTM B3 and that they are bare, or tin- or lead-alloy-coated, according to the type of insulation used.
2.5 TESTS, INSPECTIONS, AND VERIFICATIONS
Provide certificates showing that the cable manufacturer has made the following factory-conducted tests on each shipping length of cable.
Before cable is delivered, provide certified copies of test data that shows conformance with the referenced standards and is approved.
a. Flammability
For cables not to be enclosed in metallic conduit, test for flammability in accordance with FED-STD-228 , Method 5221.
b. Minimum Bending Radius
PART 3 EXECUTION
3.1 INSTALLATION
Install medium-voltage cables in accordance with NFPA 70 .
Install cable in underground duct banks, in conduit above and below grade, inside buildings, by open wire method, on insulator hooks; on racks, in wall and ceiling-mounted cable trays in utility tunnels and manholes, and by direct burial.
Secure cables with non-metallic cable clamps, straps, hangers, or other
SECTION 26 05 13.00 40 Page 4 approved supporting devices to tunnel walls, ceilings, and in new or existing cable trays mounted vertically, where the tray bottom is in a vertical plane.
When field cuts or other damage occurs to the PVC coating, apply a liquid PVC patch to maintain the integrity of the coating. After the installation is complete, perform an inspection to ensure that the coating has no voids, pinholes, or cuts.
Before installing new armored cable, ensure that cable trays are properly secured and supported. Add new permanent or temporary tray support devices as required to preclude cable tray failure during cable pulling or after cable is installed.
Cable or conductors of a primary distribution system will be rejected by the Contracting Officer when installed openly in cable trays or openly racked along interior walls; in the same raceway or conduit with ac or dc control circuits or ac power circuits operating at less than 600 volts; or in a manner allowing cable to support its own weight.
3.1.1 Moisture-Testing Before Pulling
Moisture-test cable that has paper insulation before pulling the cable into underground ducts. Ensure that radii of bends, potheads, fittings, cable risers, and other conditions are suitable for the cable and conform to the recommendations of the cable manufacturer.
3.1.2 Protection During Splicing Operations
Provide a blower to force fresh air into manholes or confined areas where free movement or circulation of air is obstructed. Have waterproof protective coverings available on the work site to protect against moisture while a splice is being made. Use pumps to keep manholes dry during splicing operations. Never make a splice or termination with the interior of a cable exposed to moisture. Moisture-test the conductor insulation paper before the splice is made. Use a manhole ring at least 6 inches above ground around the manhole entrance to keep surface water from entering the manhole. Before starting the splice, plug unused ducts and stop water seepage through ducts in use.
3.1.3 Duct Cleaning
Thoroughly clean ducts before installation of power cables. Pull a standard flexible mandrel through each duct to loosen particles of earth, sand, or foreign material in the line. Use a mandrel that is not less than 12 inches long with a diameter 1/2 inch less than the inside diameter of the duct. Then pull a brush with stiff bristles through each duct to remove the loosened particles. Use a brush with a diameter that is the same as or slightly larger than the diameter of the duct.
3.1.4 Pulling Cables in Ducts, Manholes and Utility Tunnels
Pull medium-voltage cables into ducts and utility tunnels with equipment designed for this purpose, including a power-driven winch, cable-feeding flexible tube guide, cable grips, and lubricants. Employ a sufficient number of trained personnel and equipment to ensure correct installation of the cable.
Set up the cable reel at the side of the manhole or tunnel hatch opening
SECTION 26 05 13.00 40 Page 5 and above the duct or hatch level, allowing the cable to enter through the opening without reverse bending. Install a flexible tube guide through the opening in a manner that prevents the cable from rubbing against the edges of structural members.
Ensure that the pulling force for a cable grip on lead-sheathed cable does not exceed 1,500 pounds per square inch of sheath cross-sectional area. Use a dynamometer in the pulling line to ensure that the pulling force is not exceeded. Ensure that the pulling force for a nonmetallic-sheathed cable does not exceed the smaller of 1,000 pounds or a value computed from the following equation:
TM = 0.008 X N X CM
Where: TM = maximum allowable pulling tension in pounds
N = number of conductors in the cable
CM = cross-sectional area of each conductor in circular mils
Unreel cable from the top of the reel. Carefully control payout. Attach cable to be pulled through a swivel to the main pulling wire by means of a pulling eye.
When pulling small cables and short straight lengths of heavier cables,use woven-wire cable grips to grip the cable end.
Attach pulling eyes to the cable conductors to prevent damage to the cable structure.
To prevent damage to the cable structure, use pulling eyes and cable grips together for nonmetallic sheathed cables.
Provide a minimum bending radius in accordance with the following:
CABLE TYPE MI NI MUM BENDI NG RADI US MULTI PLI ER TI MES
CABLE DI AMETER
RUBBER- AND PLASTIC-INSULATED CABLE WITH OR
WITHOUT INTERLOCKED ARMOR
Shielded cables with shielding tape 8
SECTION 26 05 13.00 40 Page 6
CABLE TYPE MI NI MUM BENDI NG RADI US MULTI PLI ER TI MES
CABLE DI AMETER
Liberally coat cables with a suitable cable-pulling lubricant as the cable enters the tube guide or duct. Use grease and oil lubricants only on lead-sheathed cables. Cover nonmetallic sheathed cables with wire-pulling compounds that have no deleterious effects on the cable. Provide rollers, sheaves, or tube guides around which the cable is pulled that conform to the minimum bending radius of the cable.
Pull cables into ducts at a speed not to exceed 50 feet per minute and not in excess of maximum permissible pulling tension specified by the cable manufacturer. Ensure that cable pulling is done without using a vehicle.
Stop pulling operations immediately if binding or obstruction is indicated and do not resume pulling operations until such difficulty is corrected.
Provide sufficient slack for the cable to move freely when the cable expands or contracts.
Use cable racks to support cables when making cable splices in manholes or utility tunnels. Do not pull cable splices in ducts. Overlap cable ends at the ends of a section to provide sufficient undamaged cable for splicing. Make cables to be spliced in manholes or utility tunnels overlap the centerline of the proposed joint by not less than 2 feet .
Immediately seal cables cut in the field to keep out moisture. Seal nonleaded cables with rubber tape wrapped down to 3 inches from the cable end. Cover-wrap rubber tape with PVC tape. Seal lead-covered cables with wiping metal making a firm bond with the end of the sheath or with a disk of lead fitted over the end and wiped to the sheath.
3.1.5 Splices and Terminations
Make splices in manholes or tunnels except where cable terminations are specifically indicated. Expedite splicing and terminating of cables in order to minimize exposure and cable deterioration.
Terminate cables in potheads. Use dry terminations with medium-voltage pennants, preformed, and hand-wrapped stress cones for terminating cables. Install potheads with a means for making external connections to the cable conductors of single- conductor cables; protecting the cable insulation against moisture, oil, or other contaminant; physically protecting and supporting cables; and maintaining the insulation of the cable.
Field-fabricate pothead terminations from termination kits supplied by and in accordance with the pothead manufacturer's recommendations for the type, size, and electrical characteristics of the cable.
Ensure that installation includes built-up or prefabricated heat or cold shrink stress-relief cones at the terminals of all shielded cables and at the terminals of single-conductor lead-covered cables rated 15 kV and above, ungrounded.
Field-fabricate cable splices from splicing kits supplied by and in accordance with the cable manufacturer's recommendations for the type, size, and electrical characteristics of the cable specified. Locate cable splices in manholes midway between the cable racks on the walls of the manholes and supported with cable arms at approximately the same elevation
SECTION 26 05 13.00 40 Page 7 as the enclosing duct.
If cable splices in the tunnel are not installed in cable trays, install the cable splices on cable racks or by other approved methods that minimize physical stress on the splice connections. Support splices at approximately the same elevation as the installed cable except where space limitations or existing cable length limitations make this method impractical or impossible.
Support all universal demountable splices in a manner that minimizes physical stress on the splice connections. Support each cable end termination using a pair of saddle supports under the cable end termination or cable with a minimum 12 inches and a maximum 30 inches separation between the supports. Secure the cable end termination and cable to the supports in a manner that prevents movement of termination or cable at the support. Install saddle supports on a galvanized steel framing channel that is anchored to the wall, securely fastened to the cable tray, or installed by other approved methods.
3.1.6 Single-Conductor Potheads
Use single-conductor potheads with a hermetically sealed capnut. Ensure that potheads are suitable for the type, size, and electrical characteristics of the cable specified. Provide potheads that consist of cast bodies, bushings, cable connectors, lugs, and entrance fittings.
Provide pothead bodies that are metal castings with mounting brackets, when required, pipe plugs for filling and vent holes, and a machined-flanged surface for cable-entrance fittings. Use cast-iron bodies for cables up to 250 kc mils , and cast bronze for cables of larger size and higher current ratings.
Ensure that bushings are glazed wet-process electrical porcelain insulators, factory-assembled, and hermetically sealed to the pothead body.
Install high-conductivity copper cable connectors accurately machined and threaded for internal and external electrical connections. Ensure adequate cross-sectional and contact areas to carry the full-load current rating of the conductors. Provide solder type cable connectors with gasket seal between the connector and bushing.
Completely fill potheads, leaving no gaps or voids, with an insulating compound suitable for the type of cable, insulation, voltage rating, and ambient operating temperatures in accordance with the pothead manufacturer's recommendations. Ground pothead parts that do not carry current.
3.2 FIELD QUALITY CONTROL
Subject each installation to dielectric-absorption tests and medium-voltage tests after the installation of medium-voltage power cables has been completed, including splices, joints, and terminations, and before the cable is energized.
Provide test equipment, labor, and technical personnel to perform the electrical acceptance tests.
Make arrangements to have tests witnessed and approved by the Contracting Officer.
SECTION 26 05 13.00 40 Page 8
Completely isolate each power-cable installation from extraneous electrical connections at cable terminations and joints. Observe safety precautions.
First give each power cable a full dielectric absorption test with a 5000-volt insulation-resistance test set. Apply the test for enough time to fully charge the cable. Record readings every 15 seconds during the first 3 minutes of the test and at 1-minute intervals thereafter.
Continue the test until three equal readings, 1 minute apart, are obtained.
Ensure that the minimum reading is 200 megohms at an ambient temperature of 68 degrees F . Correct the readings that were not taken at 68 degrees F ambient temperature.
Upon successful completion of the dielectric absorption tests, subject the cable to a direct-current high-potential test for 5 minutes applying test voltages in accordance with AEIC CS1 and IEEE 400.2 for paper-impregnated, lead-covered cable; AEIC C8 and IEEE 400.2 for cross-linked, polyethylene-insulated cable; and AEIC C8 and IEEE 400.2 for ethylene propylene rubber-insulated cable.
Record leakage current readings every 30 seconds during the first 2 minutes and every minute thereafter for the remainder of the test. When the leakage current continues to increase after the first minute, immediately terminate the test and take steps to find and correct the fault. When a second test becomes necessary, repeat this test procedure.
Upon satisfactory completion of the high-potential test, give the cable a second dielectric-absorption test as before.
Provide results of the second dielectric-absorption test that agree with the first test and that indicate no evidence that the cable has been permanently injured by the high-potential test.
Record test data identifying the cable and location, megohm readings versus time, leakage current readings versus time, and cable temperature versus time.
Final acceptance depends upon the satisfactory performance of the cable under test. Do not energize cable until recorded test data has been approved by the Contracting Officer. Provide final test reports of the dielectric absorption tests and medium-voltage tests to the Contracting Officer. Provide reports with a cover letter/sheet clearly marked with the system name, date, and the words "Final Test Report - Forward to the Systems Engineer/Condition Monitoring Office/Predictive Testing Group for inclusion in the Maintenance Database."
Perform radiographic tests on all potheads at the discretion of the Contracting Officer to determine if voids exist in the pothead. Rework unacceptable terminations at no additional expense to the Government.
3.3 CLOSEOUT ACTIVITIES
Provide manufacturer's instructions showing the recommended sequence and method of installation for medium-voltage power cables and pothead terminations .
SECTION 26 05 13.00 40 Page 9
SECTION 26 05 13.00 40 Page 10
SECTION 26 08 00
APPARATUS INSPECTION AND TESTING
08/08
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)
NETA ATS (2017; Errata 2017) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems
1.2 RELATED REQUIREMENTS
Section 26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS applies to this section with additions and modifications specified herein.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-06 Test Reports
Acceptance tests and inspections ; G
SD-07 Certificates
Qualifications of organization, and lead engineering technician; G
Acceptance test and inspections procedure ; G
1.4 QUALITY ASSURANCE
1.4.1 Qualifications
Contractor shall engage the services of a qualified testing organization to provide inspection, testing, calibration, and adjustment of the electrical distribution system and generation equipment listed in paragraph entitled "Acceptance Tests and Inspections" herein.
Organization shall be independent of the supplier, manufacturer, and installer of the equipment. The organization shall be a first tier subcontractor. No work required by this section of the specification shall be performed by a second tier subcontractor.
a. Submit name and qualifications of organization. Organization shall have been regularly engaged in the testing of electrical materials, devices, installations, and systems for a minimum of 5 years. The organization shall have a calibration program, and test instruments
SECTION 26 08 00 Page 1 used shall be calibrated in accordance with NETA ATS.
b. Submit name and qualifications of the lead engineering technician performing the required testing services. Include a list of three comparable jobs performed by the technician with specific names and telephone numbers for reference. Testing, inspection, calibration, and adjustments shall be performed by an engineering technician, certified by NETA or the National Institute for Certification in Engineering Technologies (NICET) with a minimum of 5 years' experience inspecting, testing, and calibrating electrical distribution and generation equipment, systems, and devices.
1.4.2 Acceptance Tests and Inspections Reports
Submit certified copies of inspection reports and test reports. Reports shall include certification of compliance with specified requirements, identify deficiencies, and recommend corrective action when appropriate.
Type and neatly bind test reports to form a part of the final record.
Submit test reports documenting the results of each test not more than 10 days after test is completed.
1.4.3 Acceptance Test and Inspections Procedure
Submit test procedure reports for each item of equipment to be field tested at least 45 days prior to planned testing date. Do not perform testing until after test procedure has been approved.
PART 2 PRODUCTS
Not used.
PART 3 EXECUTION
3.1 ACCEPTANCE TESTS AND INSPECTIONS
Testing organization shall perform acceptance tests and inspections. Test methods, procedures, and test values shall be performed and evaluated in accordance with NETA ATS, the manufacturer's recommendations, and paragraph entitled "Field Quality Control" of each applicable specification section. Tests identified as optional in NETA ATS are not required unless otherwise specified. Equipment shall be placed in service only after completion of required tests and evaluation of the test results have been completed. Contractor shall supply to the testing organization complete sets of shop drawings, settings of adjustable devices, and other information necessary for an accurate test and inspection of the system prior to the performance of any final testing. Contracting Officer shall be notified at least 14 days in advance of when tests will be conducted by the testing organization. Perform acceptance tests and inspections on applicable equipment and systems specified in the following sections:
a. Section 26 32 15.00 10 DIESEL-GENERATOR SET STATIONARY 100-2500 KW, WITH AUXILIARIES . Functional engine shutdown tests, vibration base-line test, and load bank test shall not be performed by the testing organization. These tests shall be performed by the start-up engineer.
b. Section 26 12 19.10 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS
c. Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION, grounding
SECTION 26 08 00 Page 2 systems only.
d. Section 26 24 19.00 40 MOTOR CONTROL CENTERS
e. Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM
3.2 SYSTEM ACCEPTANCE
Final acceptance of the system is contingent upon satisfactory completion of acceptance tests and inspections.
3.3 PLACING EQUIPMENT IN SERVICE
A representative of the approved testing organization shall be present when equipment tested by the organization is initially energized and placed in service.
SECTION 26 08 00 Page 3
SECTION 26 08 00 Page 4
SECTION 26 12 19.10
THREE-PHASE, LIQUID-FILLED PAD-MOUNTED TRANSFORMERS
05/19
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
ANSI C12.1 ((2014; Errata 2016) Electric Meters - Code for Electricity Metering
ASTM INTERNATIONAL (ASTM)
ASTM A240/A240M (2018) Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications
ASTM D92 (2012a) Standard Test Method for Flash and Fire Points by Cleveland Open Cup Tester
ASTM D97 (2017b) Standard Test Method for Pour Point of Petroleum Products
ASTM D877/D877M (2013) Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes
ASTM D1535 (2014; R 2018) Standard Practice for Specifying Color by the Munsell System
FM GLOBAL (FM)
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 386 (2016) Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV
IEEE C2 (2017; Errata 1-2 2017; INT 1 2017) National Electrical Safety Code
IEEE C37.47 (2011) Standard for High Voltage Distribution Class Current-Limiting Type Fuses and Fuse Disconnecting Switches
IEEE C57.12.00 (2015) General Requirements for Liquid-Immersed Distribution, Power, and
SECTION 26 12 19.10 Page 1
Regulating Transformers
IEEE C57.12.28 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity
IEEE C57.12.29 (2014) Standard for Pad-Mounted Equipment
- Enclosure Integrity for Coastal Environments
IEEE C57.12.34 (2015) Standard Requirements for Pad-Mounted, Compartmental-Type, Self-Cooled, Three-Phase Distribution Transformers, 10 MVA and Smaller; High Voltage, 34.5 kV Nominal System Voltage and Below; Low Voltage, 15 kV Nominal System Voltage and Below
IEEE C57.12.80 (2010) Standard Terminology for Power and Distribution Transformers
IEEE C57.12.90 (2015; Corr 2017) Test Code for Liquid-Immersed Distribution, Power, and Regulating Transformers
IEEE C57.98 (2011) Guide for Transformer Impulse Tests
IEEE C62.11 (2012) Standard for Metal-Oxide Surge Arresters for Alternating Current Power Circuits (>1kV)
IEEE Stds Dictionary (2009) IEEE Standards Dictionary: Glossary of Terms & Definitions
INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)
NETA ATS (2017; Errata 2017) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA 260 (1996; R 2004) Safety Labels for Pad-Mounted Switchgear and Transformers Sited in Public Areas
NEMA Z535.4 (2011; R 2017) Product Safety Signs and Labels
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;
TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;
TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;
TIA 17-11; TIA 17-12; TIA 17-13; TIA
17-14; TIA 17-15; TIA 17-16; TIA 17-17 )
National Electrical Code
SECTION 26 12 19.10 Page 2
ORGANISATION FOR ECONOMIC CO-OPERATION AND DEVELOPMENT (OECD)
OECD Test 203 (1992) Fish Acute Toxicity Test
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA 712-C-98-075 (1998) Fate, Transport and Transformation Test Guidelines - OPPTS 835.3100- "Aerobic Aquatic Biodegradation"
EPA 821-R-02-012 (2002) Methods for Measuring the Acute Toxicity of Effluents and Receiving Waters to Freshwater and Marine Organisms
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
10 CFR 431 Energy Efficiency Program for Certain Commercial and Industrial Equipment
UNDERWRITERS LABORATORIES (UL)
UL 467 (2013; Reprint Jun 2017) UL Standard for Safety Grounding and Bonding Equipment
1.2 RELATED REQUIREMENTS
Section 26 08 00 APPARATUS INSPECTION AND TESTING applies to this section, with the additions and modifications specified herein.
1.3 DEFINITIONS
Unless otherwise specified or indicated, electrical and electronics terms used in these specifications, and on the drawings, are as defined in IEEE Stds Dictionary .
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Pad-mounted Transformer Drawings ; G, A/E
SD-03 Product Data
Pad-mounted Transformers ; G
SD-06 Test Reports
Acceptance Checks and Tests ; G
SD-07 Certificates
Transformer Efficiencies ; G
SD-09 Manufacturer's Field Reports
SECTION 26 12 19.10 Page 3
Transformer Test Schedule ; G
Pad-mounted Transformer Design Tests ; G
Pad-mounted Transformer Routine and Other Tests ; G
SD-10 Operation and Maintenance Data
Transformer(s) , Data Package 5; G
1.4.1 Reduced Submittal Requirements
Transformers designed and manufactured by ABB in Jefferson City, MO; by Eaton's Cooper Power Series Transformers in Waukesha, WI; by ERMCO in Dyersburg, TN; or by Howard Industries in Laurel, MS need not submit the entire submittal package requirements of this contract. Instead, submit the following items:
a. A certification, signed by the manufacturer, stating that the manufacturer will meet the technical requirements of this specification.
b. An outline drawing of the transformer with devices identified (paragraph PAD-MOUNTED TRANSFORMER DRAWINGS, item a).
c. ANSI nameplate data of the transformer (paragraph PAD-MOUNTED TRANSFORMER DRAWINGS, item b).
d. Manufacturer's published time-current curves in PDF format and in electronic format suitable for import or updating into the SKM PowerTools for Windows computer program of the transformer high side fuses (paragraph PAD-MOUNTED TRANSFORMER DRAWINGS, item e).
e. Provide transformer test schedule and routine and other tests required by submittal item "SD-09 Manufacturer's Field Reports".
f. Provide acceptance test reports required by submittal item "SD-06 Test Reports".
g. Provide operation and maintenance manuals required by submittal item "SD-10 Operation and Maintenance Data".
1.5 QUALITY ASSURANCE
1.5.1 Pad-Mounted Transformer Drawings
Include the following as a minimum:
a. An outline drawing, including front, top, and side views.
b. IEEE nameplate data.
c. Elementary diagrams and wiring diagrams with terminals identified of watthour meter and current transformers.
d. One-line diagram, including switch(es), current transformers, meters, and fuses.
SECTION 26 12 19.10 Page 4
e. Manufacturer's published time-current curves in PDF format and in electronic format suitable for import or updating into the SKM PowerTools for Windows computer program of the transformer high side fuses.
1.5.2 Regulatory Requirements
In each of the publications referred to herein, consider the advisory provisions to be mandatory, except of NFPA 70 when more stringent requirements are specified or indicated, as though the word "must" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Provide equipment, materials, installation, and workmanship in accordance with NFPA 70 unless more stringent requirements are specified or indicated.
1.5.3 Standard Products
Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship, and:
a. Have been in satisfactory commercial or industrial use for 2 years prior to bid opening including applications of equipment and materials under similar circumstances and of similar size.
b. Have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period.
c. Where two or more items of the same class of equipment are required, provide products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section.
1.5.3.1 Alternative Qualifications
Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is furnished.
1.5.3.2 Material and Equipment Manufacturing Date
Products manufactured more than 3 years prior to date of delivery to site are not acceptable.
1.6 MAINTENANCE
1.6.1 Additions to Operation and Maintenance Data
Submit operation and maintenance data in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA and as specified herein. In addition to requirements of Data Package 5, include the following on the actual transformer(s) provided:
a. An instruction manual with pertinent items and information highlighted
b. An outline drawing, front, top, and side views
SECTION 26 12 19.10 Page 5
c. Prices for spare parts and supply list
d. Routine and field acceptance test reports
e. Fuse curves for primary fuses
f. Information on watthour demand meter, CT's, and fuse block
g. Actual nameplate diagram
h. Date of purchase
PART 2 PRODUCTS
2.1 PRODUCT COORDINATION
Products and materials not considered to be pad-mounted transformers and related accessories are specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM, Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION.
2.2 THREE-PHASE PAD-MOUNTED TRANSFORMERS
IEEE C57.12.34 , IEEE C57.12.28 and as specified herein. Submit manufacturer's information for each component, device, insulating fluid, and accessory provided with the transformer.
2.2.1 Compartments
Provide high- and low-voltage compartments separated by steel isolating barriers extending the full height and depth of the compartments.
Compartment doors: hinged lift-off type with stop in open position and three-point latching.
2.2.1.1 High Voltage, Dead-Front
High-voltage compartment contains: the incoming line, insulated high-voltage load-break connectors, bushing well inserts, six high-voltage bushing wells configured for loop feed application, load-break switch handle(s), access to oil-immersed bayonet fuses, tap changer handle, connector parking stands with insulated standoff bushings, protective caps, and ground pad.
a. Insulated high-voltage load-break connectors: IEEE 386 , rated 15 kV, 95 kV BIL. Current rating: 200 amperes rms continuous. Short time rating: 10,000 amperes rms symmetrical for a time duration of 0.17 seconds. Connector must have a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material.
c. Bushing well inserts: IEEE 386 , 200 amperes, 15 kV Class. Provide a bushing well insert for each bushing well unless indicated otherwise.
d. One-piece bushings: IEEE 386 , 200 amperes, 15 kV Class.
e. Load-break switch
Loop feed sectionalizer switches: Provide three, two-position, oil-immersed type switches to permit closed transition loop feed and sectionalizing. Each switch must be rated at 15 kV, 95 kV BIL, with a continuous current rating and load-break rating of 200 amperes, and a make-and-latch rating of 12,000 rms amperes symmetrical. Locate the
SECTION 26 12 19.10 Page 6 switch handles in the high-voltage compartment. Operation of switches must be as follows:
ARRANGEMENT
NO.
DESCRIPTION OF SWITCH
ARRANGEMENT
SWITCH POSITION
LINE A SW. LINE B SW XFMR. SW
OPEN CLOSE OPEN CLOSE OPEN CLOSE
1 Line A connected to Line B and both lines connected to transformer
X X X
2 Transformer connected to Line A only
X X X
3 Transformer connected to Line Bonly
X X X
4 Transformer open and loop closed
X X X
5 Transformer open and loop open
X X X
f. Provide bayonet oil-immersed, expulsion fuses in series with oil-immersed, partial-range, current-limiting fuses. The bayonet fuse links sense both high currents and high oil temperature in order to provide thermal protection to the transformer. Coordinate transformer protection with expulsion fuse clearing low-current faults and current-limiting fuse clearing high-current faults beyond the interrupting rating of the expulsion fuse. Include an oil retention valve inside the bayonet assembly housing, which closes when the fuse holder is removed, and an external drip shield to minimize oil spills. Display a warning label adjacent to the bayonet fuse(s) cautioning against removing or inserting fuses unless the transformer has been de-energized and the tank pressure has been released.
Bayonet fuse assembly: 150 kV BIL.
Oil-immersed current-limiting fuses: IEEE C37.47 ; 50,000 rms amperes symmetrical interrupting rating at the system voltage specified.
g. Surge arresters: IEEE C62.11 , rated 9 kV, fully shielded, dead-front, metal-oxide-varistor, elbow type with resistance-graded gap. Provide six arresters for loop feed circuits.
h. Parking stands: Provide a parking stand near each bushing. Provide insulated standoff bushings for parking of energized high-voltage connectors on parking stands.
i. Protective caps: IEEE 386 , 200 amperes, 15 kV Class. Provide insulated protective caps (not shipping caps) for insulating and sealing out moisture from unused bushings.
SECTION 26 12 19.10 Page 7
2.2.1.2 Low Voltage
Low-voltage compartment contains: low-voltage bushings with NEMA spade terminals, accessories, metering, stainless steel or laser-etched anodized aluminum diagrammatic transformer nameplate, and ground pad.
a. Include the following accessories: drain valve with sampler device, fill plug, pressure relief device, liquid level gage, pressure-vacuum gage, and dial type thermometer with maximum temperature indicator.
2.2.2 Transformer
a.
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