Amend 0014.pdf

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Repair BEQ HP505
Solicitation number
N4008525R2549
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This is Amendment 0014 to solicitation N40085-25-R-2549 for Repair BEQ HP505, issued by NAVFAC Mid-Atlantic Resident Officer in Charge of Construction at Camp Lejeune, NC. The amendment extends the proposal due date to February 10, 2025 at 3:00 PM and replaces specification section 33 61 14 (Exterior Buried Preinsulated Water Piping) dated May 29, 2025 with a revised version dated January 17, 2025.

The updated specification section provides detailed requirements for new exterior buried factory-prefabricated preinsulated water piping systems, including hot domestic water piping, recirculating hot domestic water piping, and chilled water piping. The system must be rated for 125 psig working pressure at 250°F (75°F for PVC chilled water piping) and withstand H-20 highway loading. Key components include factory-applied polyurethane insulation, PVC or fiberglass conduit, watertight end seals, and copper tubing carrier piping. The specification includes detailed installation, testing, and inspection requirements.

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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

1. CONTRACT ID CODE

2. AMENDMENT/MODIFICAITON NO. 3. EFFECTIVE DATE 4. REQUISITION/PURCHASE REQ. NO. 5. PROJECT NO. (If applicble)

7. ADMINISTERED BY (If other than Item 6) CODE

STANDARD FORM 30 (REV. 10-83)

Prescribed by GSA FAR (48 CFR) 53.243

FACILITY CODE

9A. AMENDMENT OF SOLICIATION NO.

9B. DATED (SEE ITEM 11)

10A. MODIFICATION OF CONTRACT/ORDER NO.

10B. DATED (SEE ITEM 11)

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers is extended, is not extended.

Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:

(a)By completing items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment your desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPIRATION DATA (If required)

13. THIS ITEM ONLY APPLIES TO MODIFICATION OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

CHECK ONE A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER

NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15C. DATE SIGNED

15A. NAME AND TITLE OF SIGNER (Type or print)

16C. DATE SIGNED

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

PAGE OF PAGES

6. ISSUED BY CODE

8. NAME AND ADDRESS OF CONTRACTOR (No., street, county, State and ZIP Code) (X)

CODE

15B. CONTRACTOR/OFFEROR

(Signature of person authorized to sign)

16B. UNITED STATES OF AMERICA

(Signature of Contracting Officer)

NSN 7540-01-152-8070

Previous edition unusable

1 10

AMENDMENT NO. 0014 01/28/25 23-0034

N40085

NAVFAC Mid-Atlantic Resident Officer in Charge of Construction 1005 Michael Road Camp Lejeune, NC 28547-2521

See Item 6

✘ N40085-25-R-2549

11/18/20

23-0034, Repair BEQ HP505: Proposal due date extension & Updated Specifications

This amendment should be acknowledged when your proposal is submitted. Failure to acknowledge the amendment may constitute grounds for rejection of a proposal.

See Continuation Page(s)

N40085-25-R-2549 Amendment 00014

CONTINUATION SHEET

1. The time and date for receipt of proposals has changed to 1500, on 10 February 2025.

2. UPDATED SPECIFICATION:

REPLACE: Replace specification section 33 61 14 dated 29 May 2025 with the attached Addendum 02 specification dated (REVISED 17 January 2025).

3. All other terms and conditions remain unchanged.

SECTION 33 61 14

EXTERIOR BURIED PREINSULATED WATER PIPING

02/10

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME B16.5 (2020) Pipe Flanges and Flanged Fittings

NPS 1/2 Through NPS 24 Metric/Inch Standard

ASME B16.9 (2018) Factory-Made Wrought Buttwelding

Fittings

ASME B16.11 (2022) Forged Fittings, Socket-Welding and

Threaded

ASME B16.18 (2021) Cast Copper Alloy Solder Joint

Pressure Fittings

ASME B16.22 (2021) Wrought Copper and Copper Alloy

Solder Joint Pressure Fittings

ASME B16.24 (2022) Cast Copper Alloy Pipe Flanges, Flanged Fittings, and Valves Classes 150, 300, 600, 900, 1500, and 2500

ASME B31.1 (2022) Power Piping

ASTM INTERNATIONAL (ASTM)

ASTM A53/A53M (2022) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM A106/A106M (2019a) Standard Specification for

Seamless Carbon Steel Pipe for

High-Temperature Service

ASTM A193/A193M (2022a) Standard Specification for

Alloy-Steel and Stainless Steel Bolting

Materials for High-Temperature Service and

Other Special Purpose Applications

ASTM A194/A194M (2024) Standard Specification for Carbon

Steel, Alloy Steel, and Stainless Steel

Nuts for Bolts for High-Pressure or

High-Temperature Service, or Both

ASTM B32 (2020) Standard Specification for Solder

Metal

ASTM B88 (2022) Standard Specification for Seamless

Copper Water Tube

ASTM B88M (2020) Standard Specification for Seamless

Copper Water Tube (Metric)

ASTM D229 (2019) Standard Test Methods for Rigid

Sheet and Plate Materials Used for

Electrical Insulation

ASTM D1330 (2004; R 2010) Rubber Sheet Gaskets

ASTM D1784 (2020) Standard Specification for Rigid

Poly(Vinyl Chloride) (PVC) Compounds and

Chlorinated Poly(Vinyl Chloride) (CPVC)

Compounds

ASTM D1785 (2015; E 2018) Standard Specification for

Poly(Vinyl Chloride) (PVC), Plastic Pipe, Schedules 40, 80, and 120

ASTM D2466 (2017) Standard Specification for

Poly(Vinyl Chloride) (PVC) Plastic Pipe

Fittings, Schedule 40

ASTM D2564 (2020) Standard Specification for Solvent

Cements for Poly(Vinyl Chloride) (PVC)

Plastic Piping Systems

ASTM D2996 (2017) Standard Specification for

Filament-Wound "Fiberglass"

(Glass-Fiber-Reinforced

Thermosetting-Resin) Pipe

1.2 SYSTEM DESCRIPTION

Provide new exterior buried factory-prefabricated preinsulated water piping system to the first piping connection aboveground or within each building complete and ready for operation. Piping system includes hot domestic water piping, recirculating hot domestic water piping, chilled water piping, and related work . Hot domestic water piping within each building is specified under Section 22 00 00 PLUMBING, GENERAL PURPOSE. Chilled water piping within each building is specified under Section 23 64 26 CHILLED

WATER PIPING SYSTEMS.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for

Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Factory-prefabricated preinsulated water piping system

Preinsulated plastic pipe field joints

Show layout of piping system. Drawings must have Professional

Engineer Seal.

SD-03 Product Data

Pipe, fittings, and end connections

Factory-prefabricated preinsulated water piping system

SD-07 Certificates

Certification of welders' qualifications

SD-08 Manufacturer's Instructions

Installation manual for buried factory-prefabricated preinsulated water piping system

1.4 QUALITY ASSURANCE

1.4.1 Certification of Welders' Qualifications

Submit prior to site welding of steel piping; certifications shall be not more than one year old.

PART 2 PRODUCTS

2.1 BURIED FACTORY-PREFABRICATED PREINSULATED WATER PIPING SYSTEM

Piping (pipe, fittings, and end connections) system shall be suitable for working pressure of 125 psig at 250 degrees F, except plastic polyvinyl chloride (PVC) chilled water piping shall be suitable for working pressure of 125 psig at 75 degrees F. Piping system shall withstand H-20 highway loading with 2 feet of compacted backfill over top of conduit. Mark each section of conduit with fabricator's name, product identification, and publications to which the items conform. Provide each section of carrier pipe including factory-applied insulation and conduit, with waterproof conduit ends at both ends of each section of carrier pipe, except for piping systems which have the field joints insulated and covered with waterproof shrink sleeves.

2.1.1 Factory-Applied Insulation

Polyurethane or polyisocyanate insulation, minimum density of 1.7 pcf, rated for not less than 250 degrees F, completely filling space between carrier pipe and conduit.

2.1.2 Factory-Applied Conduit

Conduit material, size, and thickness shall be as follows:

Carrier Pipe

(Inches)

Minimum Conduit

Size (Inches)

Minimum Conduit

Thickness (Inches)

2 4 0.060

3 6 0.060

4 8 0.080

6 10 0.100

8 12 0.120

10 14 0.120

a. Plastic PVC pipe conduit: ASTM D1784, Class 12454-B compound extruded seamless PVC plastic pipe.

b. Plastic RTR pipe conduit: ASTM D2996, filament-wound, fiberglass RTR plastic pipe, without liner.

c. Plastic RTR factory lay-up conduit: Conduit shall be machine-applied continuous rovings of fiberglass strands saturated with isophthalic polyester or epoxy resin filament wound in helical pattern directly to the outer surface of the pipe insulation. In lieu of minimum conduit size for each size of carrier pipe, provide minimum of one inch thick insulation for 2 inch carrier pipe and provide minimum of 1.5 inch thick insulation for 3 inch and larger carrier pipe.

2.1.3 Factory-Applied End Seals

Provide watertight end seal, or factory lay-up type end seal between carrier pipe and conduit. Provide sufficient surface bonding area between carrier pipe and conduit to ensure permanent watertight end seal suitable for use with temperature limits of carrier pipe.

2.1.4 Factory-Prefabricated Carrier Piping

Pipe, fittings, flanges, and couplings shall be marked with manufacturer's name, product identification, and publication to which items conform.

Carrier piping shall be as specified in this section.

2.2 CARRIER PIPING

2.2.1 Copper Tubing

Provide copper tubing for hot domestic water piping, recirculating hot domestic water piping, chilled water piping, chilled-hot water piping, and hot water piping.

a. Copper tubing: Provide ASTM B88, Type K copper tubing for buried factory-prefabricated preinsulated piping and for aboveground piping.

Provide ASME B16.18 or ASME B16.22 solder joint fittings, unions, and flanges; provide adapters as required.

b. Solder for copper tubing: Provide ASTM B32, 95-5 tin-antimony solder or provide Plumbing Code approved lead-free solder.

c. Flanged connections: Provide ASME B16.24, Class 150, solder joint flat face flanged connections.

2.3 FLANGED CONNECTIONS

Provide ASME Class 150 flat face flanged connections.

a. Gaskets: ASTM D1330, except Shore A durometer hardness shall be 55 to

65, 0.125 inch thick ethylene propylene. Provide one piece factory cut full-face gaskets.

b. Bolts: ASTM A193/A193M, Grade B7. Extend minimum of two full threads beyond nut with bolts tightened to required torque.

c. Nuts: ASTM A194/A194M, Grade 7, with Teflon coated threads.

d. Washers: Provide galvanized steel flat circular washers under bolt heads and nuts.

e. Electrically isolating (insulating) gaskets for connections between metal flanges: Provide ASTM D229 electrical insulating material of

1000 ohms minimum resistance. Provide one piece factory cut insulating gaskets between flanges. Provide silicon-coated fiberglass insulating sleeves between bolts and holes in flanges; bolts may have reduced shanks of diameter not less than diameter at root of threads. Provide

0.125 inch thick high-strength insulating washers next to flanges and provide stainless steel flat circular steel washers over insulating washers and under bolt heads and nuts. Provide bolts 0.5 inch longer than standard length to compensate for thicker insulating gaskets and washers under bolt heads and nuts.

2.4 BURIED WARNING AND IDENTIFICATION TAPE

Provide detectable aluminum foil plastic backed tape or detectable magnetic plastic tape manufactured specifically for warning and identification of buried piping. Tape shall be detectable by an electronic detection instrument. Provide tape in rolls, 3 inches minimum width, color coded for the utility involved with warning and identification imprinted in bold black letters continuously and repeatedly over entire tape length. Warning and identification shall read "CAUTION BURIED PREINSULATED WATER PIPING

BELOW" or similar wording. Use permanent code and letter coloring unaffected by moisture and other substances contained in trench backfill material.

2.5 CONCRETE THRUST BLOCKS

Provide concrete thrust blocks as specified in Section 03 30 00

CAST-IN-PLACE CONCRETE. Concrete shall be of 4000 psi minimum 28 day compressive strength, air-entrained admixture (3.6 ounces per cubic yard) with water-reducing admixture (22 ounces per cubic yard).

2.6 PIPE SLEEVES

Provide where piping passes entirely through walls and floors. Provide sleeves of sufficient length to pass through entire thickness of walls and floors. Provide one inch minimum clearance between exterior of piping or pipe insulation, and interior of sleeve or core-drilled hole. Firmly pack space with mineral wool insulation. Seal space at both ends of sleeve or core-drilled hole with plastic waterproof cement which will dry to a firm but pliable mass, or provide mechanically adjustable segmented elastomeric seal. In fire walls and fire floors, seal both ends of sleeves or core-drilled holes with UL listed fill, void, or cavity material.

a. Sleeves in masonry and concrete walls and floors: Provide hot-dip galvanized steel, ductile-iron, or cast-iron sleeves. Core drilling of masonry and concrete may be provided in lieu of sleeves when cavities in the core-drilled hole are grouted smooth.

b. Sleeves in other than masonry and Concrete walls and floors: Provide 26 gage galvanized steel sheet.

2.7 ESCUTCHEON PLATES

Provide split hinge type metal plates for piping entering walls and floors in exposed spaces. Provide polished stainless steel plates or chromium-plated finish on copper alloy plates in finished spaces. Provide paint finish on metal plates in unfinished spaces.

PART 3 EXECUTION

3.1 INSTALLATION

Installation of exterior buried factory-prefabricated preinsulated water piping systems shall be in accordance with manufacturer's installation manual. Welding of steel piping including qualification of welders shall be in accordance with ASME B31.1, metallic arc process. Deviations shall not be permitted unless authorized in writing by Contracting Officer.

Install piping straight and true to bear evenly on sand bedding material.

Installation and field assembly of plastic RTR piping shall be in accordance with the Federal Agency Approved Brochure.

a. Cleaning of piping: Keep interior and ends of new piping and existing piping affected by the Contractor's operations, cleaned of water and foreign matter during installation by means of plugs or other approved methods. When work is not in progress, securely close open ends of pipe and fittings to prevent entry of water and foreign matter.

Inspect piping before placing into position.

b. Demolition: Remove materials so as not to damage materials which are to remain. Replace existing work damaged by the Contractor's operations with new work of the same construction.

3.2 FIELD JOINTS

a. Carrier piping joints without concrete anchor: Pressure test and approve piping joints. Provide joints with polyurethane or polyisocyanate insulation of same type and thickness as insulation on carrier piping. Provide waterproof shrink sleeves to cover insulation and overlap not less than 6 inches of each end of conduit section.

b. Carrier piping joints with concrete anchor: Pressure test and approve piping joints. Provide each elbow and tee with concrete anchors

(thrust blocks). Provide waterproof end seals between carrier piping and conduit adjacent to each carrier pipe fitting. Encase carrier pipe fitting and at least 2 inches of each end of conduit with a minimum of

6 inches of concrete.

3.3 BURIED FACTORY-PREFABRICATED PREINSULATED PIPE INSTALLATION

a. Assembly and alignment: Assemble carrier pipe and fittings according to manufacturer's installation manual. Maintain proper alignment during assembly of joints.

b. Bedding: Accurately grade trench bedding with a minimum of 6 inches of manufactured or natural sand. Backfill sand to a minimum of 6 inches above and below conduit. Lay bedding to firmly support conduit along entire length.

c. Concrete thrust blocks: Encase each elbow and tee of carrier pipe in thrust block with minimum of 3 square feet of thrust-bearing surface cast against undisturbed soil, minimum pipe-to-bearing surface single dimension of 10 inches perpendicular to bearing surface, and minimum volume of 9 cubic feet, except as indicated otherwise. Disturbed soil under and around thrust blocks shall be compacted.

3.4 FIELD QUALITY CONTROL

Before final acceptance of work, test each system to demonstrate compliance with contract requirements. Thoroughly flush and clean piping before placing in operation. Flush piping at minimum velocity of 8 fps. Correct defects in the work and repeat tests until work is in compliance with contract requirements. Furnish potable water, electricity, instruments, connecting devices, and personnel for tests.

a. Field tests of carrier piping: Do not cover carrier piping joints with insulation or concrete anchors (thrust blocks), until carrier piping joints pass field tests.

b. Hydrostatic pressure test: Test piping system at 200 psig for minimum holding period of 2 hours during which time pressure shall not drop more than 4 psi; test plastic RTR piping in accordance with Federal

Agency Approved Brochure. Pressure drop greater than 4 psicorrected for temperature variation constitutes failure. Valve off piping system and disconnect method of piping system pressurization before starting the 2 hour pressure holding period. During hydrostatic pressure test, examine piping system for leaks. Repair leaking joints, replace damaged and porous pipe and fittings with new materials, and repeat tests.

c. Thrust blocks: If O-ring connections are used, provide temporary thrust blocks prior to hydrostatic pressure testing of piping system.

Place bedding and backfill around center portion of piping system, leaving thrust blocks and field joints clear for observation. After successful completion of hydrostatic pressure test, cast concrete thrust blocks.

d. Field inspections: Prior to initial operation, inspect piping system for compliance with drawings, specifications, and manufacturer's submittals.

3.5 DISINFECTION

Disinfect new hot domestic water piping under Section 22 00 00 PLUMBING, GENERAL PURPOSE.

-- End of Section --

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