FA3047-10-R-0012 Atch 2AJ-Division 26

802 CONS/LGCA-3 FA3047-10-R-0012

Lackland AFB TX Roofing IDIQ

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Section J – Attachment 2AJ Page 1 of 8 8 Feb 2010

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LIGHTNING PROTECTION SYSTEM

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced.

The publications are referred to within the text by the basic designation only.

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE C135.30(1988) Zinc-Coated Ferrous Ground Rods for Overhead or Underground

Line Construction

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70(2008; AMD 1 2008) National Electrical Code - 2008 Edition

NFPA 780(2007) Standard for the Installation of Lightning Protection Systems

UNDERWRITERS LABORATORIES (UL)

UL 467(2007) Standard for Grounding and Bonding Equipment

UL 96(2005) Standard for Lightning Protection Components

UL 96A(2007) Standard for Installation Requirements for Lightning Protection Systems

UL Electrical Constructn(2009) Electrical Construction Equipment Directory

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Detail Drawings; G

Detail drawings, as specified.

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SD-07 Certificates

Materials

Proof of compliance with requirements of UL, where material or equipment is specified to comply. The label of or listing in UL Electrical Constructn will be acceptable evidence. In lieu of the label or listing, a written certificate from an approved nationally recognized testing organization equipped to perform such services, stating that the items have been tested and conform to the requirements and testing methods of Underwriters

Laboratories may be submitted. Submit a letter of findings certifying UL inspection of lightning protection systems provided for facilities where installed.

1.3 QUALITY ASSURANCE

Submit detail drawings consisting of a complete list of material, including manufacturer's descriptive and technical literature, catalog cuts, drawings, and installation instructions.

Detail drawings shall demonstrate that the system has been coordinated and will function as a unit. Drawings shall show proposed layout and mounting and relationship to other parts of the work.

PART 2 PRODUCTS

2.1 STANDARD PRODUCTS

Provide a system consisting of the standard products of a manufacturer regularly engaged in the production of lightning protection systems and which is the manufacturer's latest

UL approved design. The lightning protection system shall conform to NFPA 70 and

NFPA 780, UL 96 and UL 96A, except where requirements in excess thereof are specified herein.

2.2 MATERIALS

2.2.1 General Requirements

Do not use any combination of materials that form an electrolytic couple of such nature that corrosion is accelerated in the presence of moisture, unless moisture is permanently excluded from the junction of such metals. Where unusual conditions exist, which would cause corrosion of conductors, use conductors with protective coatings or oversize conductors. Where a mechanical hazard is involved, increase the conductor size to compensate for the hazard or protect the conductors by covering them with molding or tubing made of wood or nonmagnetic material. When metallic conduit or tubing is used, the conductor shall be electrically connected at the upper and lower ends.

2.2.2 Main and Secondary Conductors

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Conductors shall be in accordance with NFPA 780 and UL 96 for Class I, Class II, or

Class II modified materials as applicable.

2.2.2.1 Copper

Copper conductors used on nonmetallic stacks shall weigh not less than 375 pounds/thousand feet, and the size of any wire in the cable shall be not less than No. 15

AWG. The thickness of any web or ribbon used on stacks shall be not less than No. 12

AWG. Counterpoise shall be copper conductors not smaller than No. 1/0 AWG.

2.2.2.2 Aluminum

Aluminum shall not contact the earth nor shall it be used in any other manner that will contribute to rapid deterioration of the metal. Appropriate precautions shall be observed at connections with dissimilar metals. Aluminum conductors for bonding and interconnecting metallic bodies to the main cable shall be at least equivalent to strength and cross-sectional area of a No. 4 AWG aluminum wire. When perforated strips are provided, strips that are much wider than solid strips shall be. A strip width that is at least twice that of the diameter of the perforations shall be used. Aluminum strip for connecting exposed water pipes shall be not less than No. 12 AWG in thickness and at least 1-1/2 inch wide.

2.2.3 Air Terminals

Terminals shall be in accordance with UL 96 and NFPA 780. The tip of air terminals on buildings used for manufacturing, processing, handling, or storing explosives, ammunition, or explosive ingredients shall be a minimum of 2 feet above the ridge parapet, ventilator or perimeter. On open or hooded vents emitting explosive dusts or vapors under natural or forced draft, air terminals shall be a minimum of 5 feet above the opening. On open stacks emitting explosive dusts, gases, or vapor under forced draft, air terminals shall extend a minimum of 15 feet above vent opening. Air terminals more than 24 inch in length shall be supported by a suitable brace, with guides not less than one-half the height of the terminal.

2.2.4 Ground Rods

Rods made of copper-clad steel, stainless steel or solid copper shall conform to UL 467 and galvanized ferrous rods shall conform to IEEE C135.30. Ground rods shall be not less than 3/4 inch in diameter and 10 feet in length. Ground rods of copper-clad steel, stainless steel, galvanized ferrous, and solid copper shall not be mixed on the job.

2.2.5 Connectors

Clamp-type connectors for splicing conductors shall conform to UL 96, class as applicable, and, Class 2, style and size as required for the installation.

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For facilities which manufactures, processes, handles or stores explosives, ammunition or explosive ingredients, clamp-type connectors shall only be used for the connection of the roof conductor to the air terminal and to the guttering. All other connections, bonds, and splices shall be done by exothermic welds or by high compression fittings. The exothermic welds and high compression fittings shall be listed for the purpose. The high compression fittings shall be the type which require a hydraulically operated mechanism to apply a minimum of 10,000 psi.

2.2.6 Lightning Protection Components

Lightning protection components, such as bonding plates, air terminal supports, chimney bands, clips, and fasteners shall conform to UL 96, classes as applicable.

PART 3 EXECUTION

3.1 EXAMINATION

After becoming familiar with all details of the work, verify all dimensions in the field, and advise the Contracting Officer of any discrepancy before performing the work. No departures shall be made without the prior approval of the Contracting Officer.

3.2 INTEGRAL SYSTEM

3.2.1 General Requirements

Provide a lightning protection system consisting of air terminals, roof conductors, down conductors, ground connections, and grounds, electrically interconnected to form the shortest distance to ground. All conductors on the structures shall be exposed except where conductors are in protective sleeves exposed on the outside walls. Secondary conductors shall interconnect with grounded metallic parts within the building.

Interconnections made within side-flash distances shall be at or above the level of the grounded metallic parts.

3.2.1.1 Air Terminals

Air terminal design and support shall be in accordance with NFPA 780. Terminals shall be rigidly connected to, and made electrically continuous with, roof conductors by means of pressure connectors or crimped joints of T-shaped malleable metal and connected to the air terminal by a dowel or threaded fitting. Air terminals at the ends of the structure shall be set not more than 2 feet from the ends of the ridge or edges and corners of roofs.

Spacing of air terminals 2 feet in height on ridges, parapets, and around the perimeter of buildings with flat roofs shall not exceed 25 feet. In specific instances where it is necessary to exceed this spacing, the specified height of air terminals shall be increased not less than 2 inch for each foot of increase over 25 feet. On large, flat or gently sloping roofs, as defined in NFPA 780, air terminals shall be placed at points of the intersection of imaginary lines dividing the surface into rectangles having sides not exceeding 50 feet

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Section J – Attachment 2AJ Page 5 of 8 8 Feb 2010 in length. Air terminals shall be secured against overturning either by attachment to the object to be protected or by means of a substantial tripod or other braces permanently and rigidly attached to the building or structure. Metal projections and metal parts of buildings, smokestacks, and other metal objects that do not contain hazardous materials and that may be struck but not appreciably damaged by lightning, need not be provided with air terminals. However, these metal objects shall be bonded to the lightning conductor through a metal conductor of the same unit weight per length as the main conductor. Where metal ventilators are installed, air terminals shall be mounted thereon, where practicable. Any air terminal erected by necessity adjacent to a metal ventilator shall be bonded to the ventilator near the top and bottom. Where metal ventilators are installed with air terminals mounted thereon, the air terminal shall not be more than 24 inch away from the farther edge or corner. If the air terminal is farther than this distance, an additional air terminal shall be added in order to meet this requirement. Where metal ventilators are installed with air terminals mounted adjacent, the air terminal shall not be more than 24 inches away from the farther edge or corner. If the air terminal is farther than this distance, an additional air terminal shall be added in order to meet this requirement.

3.2.1.2 Roof Conductors

Roof conductors shall be connected directly to the roof or ridge roll. Sharp bends or turns in conductors shall be avoided. Necessary turns shall have a radius of not less than

8 inch. Conductors shall preserve a downward or horizontal course and shall be rigidly fastened every 3 feet along the roof and down the building to ground. Metal ventilators shall be rigidly connected to the roof conductor at three places. All connections shall be electrically continuous. Roof conductors shall be coursed along the contours of flat roofs, ridges, parapets, and edges; and where necessary, over flat surfaces, in such a way as to join each air terminal to all the rest. Roof conductors surrounding tank tops, decks, flat surfaces, and flat roofs shall be connected to form a closed loop.

3.2.1.3 Down Conductors

Down conductors shall be electrically continuous from air terminals and roof conductors to grounding electrodes. Down conductors shall be coursed over extreme outer portions of the building, such as corners, with consideration given to the location of ground connections and air terminals. Each building or structure shall have not less than two down conductors located as widely separated as practicable, at diagonally opposite corners. On rectangular structures having gable, hip, or gambrel roofs more than 110 feet long, there shall be at least one additional down conductor for each additional 50 feet of length or fraction thereof. On rectangular structures having French, flat, or sawtooth roofs exceeding 250 feet in perimeter, there shall be at least one additional down conductor for each 100 feet of perimeter or fraction thereof. On an L- or T-shaped structure, there shall be at least one additional down conductor; on an H-shaped structure, at least two additional down conductors; and on a wing-built structure, at least one additional down conductor for each wing. On irregularly shaped structures, the total number of down conductors shall be sufficient to make the average distance between

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Section J – Attachment 2AJ Page 6 of 8 8 Feb 2010 them along the perimeter not greater than 100 feet. On structures exceeding 50 feet in height, there shall be at least one additional down conductor for each additional 60 feet of height or fraction thereof, except that this application shall not cause down conductors to be placed about the perimeter of the structure at intervals of less than 50 feet. Additional down conductors shall be installed when necessary to avoid "dead ends" or branch conductors ending at air terminals, except where the air terminal is on a roof below the main protected level and the "dead end" or branch conductor is less than 16 feet in length and maintains a horizontal or downward coursing. Down conductors shall be equally and symmetrically spaced about the perimeter of the structure. Down conductors shall be protected by placing in pvc conduit for a minimum distance of 72 inch above finished grade level.

3.2.1.4 Interconnection of Metallic Parts

Metal doors, windows, and gutters shall be connected directly to the grounds or down conductors using not smaller than No. 6 copper conductor, or equivalent. Conductors placed where there is probability of unusual wear, mechanical injury, or corrosion shall be of greater electrical capacity than would normally be used and shall be protected. The ground connection to metal doors and windows shall be by means of mechanical ties under pressure, or equivalent.

3.2.1.5 Ground Connections

Ground connections comprising continuations of down conductors from the structure to the grounding electrode shall securely connect the down conductor and ground in a manner to ensure electrical continuity between the two. All connections shall be of the clamp type. There shall be a ground connection for each down conductor. Metal water pipes and other large underground metallic objects shall be bonded together with all grounding mediums. Ground connections shall be protected from mechanical injury. In making ground connections, advantage shall be taken of all permanently moist places where practicable, although such places shall be avoided if the area is wet with waste water that contains chemical substances, especially those corrosive to metal.

3.2.1.6 Grounding Electrodes

A grounding electrode shall be provided for each down conductor located as indicated. A driven ground shall extend into the earth for a distance of not less than 10 feet. Ground rods shall be set not less than 3 feet, nor more than 8 feet, from the structures foundation.

The complete installation shall have a total resistance to ground of not more than ten ohms if a counterpoise is not used. Ground rods shall be tested individually prior to connection to the system and the system as a whole shall be tested not less than 48 hours after rainfall. When the resistance of the complete installation exceeds the specified value or two ground rods individually exceed ten ohms, the Contracting Officer shall be notified immediately. A counterpoise, where required, shall be of No. 1/0 copper cable or equivalent material having suitable resistance to corrosion and shall be laid around the perimeter of the structure in a trench not less than 2 feet deep at a distance not less than 3

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Section J – Attachment 2AJ Page 7 of 8 8 Feb 2010 feet nor more than 8 feet from the nearest point of the structure. All connections between ground connectors and grounds or counterpoise, and between counterpoise and grounds shall be electrically continuous. Where so indicated on the drawings, an alternate method for grounding electrodes in shallow soil shall be provided by digging trenches radially from the building. The lower ends of the down conductors or their equivalent in the form of metal strips or wires are then buried in the trenches.

3.2.2 Metal Roofs

Wood-Frame, Wall-Bearing Masonry or Tile Structure with Metallic Roof and

Nonmetallic Exterior Walls, or Reinforced Concrete Building with Metallic Roof: Metal roofs which are in the form of sections insulated from each other shall be made electrically continuous by bonding. Air terminals shall be connected to, and made electrically continuous with, the metal roof as well as the roof conductors and down conductors. Ridge cables and roof conductors shall be bonded to the roof at the upper and lower edges of the roof and at intervals not to exceed 100 feet. The down conductors shall be bonded to roof conductors and to the lower edge of the metal roof. Where the metal of the roof is in small sections, the air terminals and down conductors shall have connections made to at least four of the sections. All connections shall have electrical continuity and have a surface contact of at least 3 square inch.

3.2.3 Metal Roofs With Metal Walls

Wood-Frame Building With Metal Roof and Metal Exterior Walls: The metal roof and the metal walls shall be bonded and made electrically continuous and considered as one unit. The air terminals shall be connected to and made electrically continuous with the metal roof as well as the roof and down conductors. All connections shall have electrical continuity and have a surface contact of at least 3 square inch.

3.2.4 Steel Frame Building

The air terminals shall be connected to the structural steel framework at the ridge. Short runs of conductors shall be used as necessary to join air terminals to the metal framework so that proper placing of air terminals is maintained. Separate down conductors from air terminals to ground connections are not required. Where a grounded metal pipe water system enters the building, the structural steel framework and the water system shall be connected at the point of entrance by a ground connector. Connections to pipes shall be by means of ground clamps with lugs. Connections to structural framework shall be by means of nut and bolt or welding. All connections between columns and ground connections shall be made at the bottom of the steel columns. Ground connections to grounding electrons or counterpoise shall be run from not less than one-half of all the columns distributed equally around the perimeter of the structure at intervals averaging not more than 60 feet.

3.2.5 Ramps

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Lightning protection for covered ramps (connecting passageways) shall conform to the requirements for lightning protection systems for buildings of similar construction. A down conductor and a driven ground shall be placed at one of the corners where the ramp connects to each building or structure. This down conductor and driven ground shall be connected to the counterpoise or nearest ground connection of the building or structure.

Where buildings or structures and connecting ramps are clad with metal, the metal of the buildings or structures and metal of the ramp shall be connected to ensure electrical continuity, in order to avoid the possibility of a flash-over or spark due to a difference in potential.

3.2.6 Stacks

Metal guy wires for stacks shall be grounded. Metal guy wires or cables attached to anchor rods set in concrete or attached to buildings or nonconducting supports shall be grounded to a ground rod driven full length into the ground.

3.3 EXTERIOR OVERHEAD PIPE LINES

Overhead pipes, conduits, and cable tray that enter a building containing explosives shall be properly grounded on the exterior of the building, preferably to the building grounds at points where the pipes enter the building. Where a separate ground is used, the pipes shall also be bonded to the building ground at points where the pipes are closest to the ground connections. In addition, the pipes shall be bonded to any metallic masses that are within 6 feet of the pipes.

3.4 INSPECTION

The lightning protection system will be inspected by the Contracting Officer to determine conformance with the requirements of this specification. No part of the system shall be concealed until so authorized by the Contracting Officer.

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