FA3047-10-R-0012 Atch 2AI-Division 9
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FA3047-10-R-0012 Atch 2AI-Division 9 (Specs - 09 90 00) 8 Feb 10 Paints and Coatings
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802 CONS/LGCA-3 FA3047-10-R-0012
Lackland AFB TX Roofing IDIQ
09 90 00
Section J – Attachment 2AI Page 1 of 55 8 Feb 2010
SECTION 09 90 00
PAINTS AND COATINGS
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced.
The publications are referred to within the text by the basic designation only.
AMERICAN CONFERENCE OF GOVERNMENTAL INDUSTRIAL HYGIENISTS
(ACGIH)
ACGIH 0100Doc(2005) Documentation of the Threshold Limit Values and Biological
Exposure Indices
ASTM INTERNATIONAL (ASTM)
ASTM C 669(2000) Glazing Compounds for Back Bedding and Face Glazing of Metal
Sash
ASTM D 2092(1995; R 2001e1) Standard Guide for Preparation of Zinc-Coated
(Galvanized) Steel Surfaces for Painting
ASTM D 235(2002; R 2008) Mineral Spirits (Petroleum Spirits) (Hydrocarbon Dry
Cleaning Solvent)
ASTM D 2824(2006) Aluminum-Pigmented Asphalt Roof Coatings, Non-Fibered, Asbestos Fibered, and Fibered without Asbestos
ASTM D 4214(2007) Standard Test Method for Evaluating the Degree of Chalking of
Exterior Paint Films
ASTM D 4263(1983; R 2005) Indicating Moisture in Concrete by the Plastic Sheet
Method
ASTM D 4444(2008) Use and Calibration of Hand-Held Moisture Meters
ASTM D 523(2008) Standard Test Method for Specular Gloss
ASTM F 1869(2004) Measuring Moisture Vapor Emission Rate of Concrete Subfloor
Using Anhydrous Calcium Chloride
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Section J – Attachment 2AI Page 2 of 55 8 Feb 2010
MASTER PAINTERS INSTITUTE (MPI)
MPI 1(Jan 2004) Aluminum Paint
MPI 10(Jan 2004) Exterior Latex, Flat, MPI Gloss Level 1
MPI 101(Jan 2004) Epoxy Anti-Corrosive Metal Primer
MPI 107(Jan 2004) Rust Inhibitive Primer (Water-Based)
MPI 108(Jan 2004) High Build Epoxy Coating, Low Gloss
MPI 11(Jan 2004) Exterior Latex, Semi-Gloss, MPI Gloss Level 5
MPI 110(Jan 2004) Water Based Light Industrial Coating, G6, G5, G3
MPI 113(Jan 2004) Exterior Pigmented Elastomeric Coating (Water Based)
MPI 119(Jan 2004) Exterior Latex, Gloss
MPI 13(Jan 2004) Exterior Solvent-Based Semi-Transparent Stain
MPI 134(Jan 2004) Galvanized Primer (Waterbased)
MPI 138(Jan 2004) Interior High Performance Latex, MPI Gloss Level 2
MPI 139(Jan 2004) Interior High Performance Latex, MPI Gloss Level 3
MPI 140(Jan 2004) Interior High Performance Latex, MPI Gloss Level 4
MPI 141(Jan 2004) Interior High Performance Latex MPI Gloss Level 5
MPI 144(Jan 2004) Institutional Low Odor / VOC Interior Latex, MPI Gloss Level 2
MPI 145(Jan 2004) Institutional Low Odor / VOC Interior Latex, MPI Gloss Level 3
MPI 146(Jan 2004) Institutional Low Odor/VOC Interior Latex, MPI Gloss Level 4
MPI 147(Jan 2004) Institutional Low Odor / VOC Interior Latex, Semi-Gloss, MPI Gloss
Level 5
MPI 16(Jan 2004) Exterior Latex-Based Solid Hide Stain
MPI 161(Jan 2006) Exterior W.B. Light Industrial Coating, MPI Gloss Level 3
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Section J – Attachment 2AI Page 3 of 55 8 Feb 2010
MPI 163(Jan 2006) Exterior W.B. Light Industrial Coating, Semi-Gloss, MPI Gloss
Level 5
MPI 164(Jan 2006) Exterior W.B. Light Industrial Coating, Gloss, MPI Gloss Level 6
MPI 23(Jan 2004) Surface Tolerant Metal Primer
MPI 26(Jan 2004) Cementitious Galvanized Metal Primer
MPI 27(Jan 2004) Exterior / Interior Alkyd Floor Enamel, Gloss
MPI 31(Jan 2004) Polyurethane, Moisture Cured, Clear Gloss
MPI 39(Jan 2004) Interior Latex-Based Wood Primer
MPI 4(Jan 2004) Interior/Exterior Latex Block Filler
MPI 42(Jan 2004) Latex Stucco and Masonry Textured Coating
MPI 44(Jan 2004) Interior Latex, MPI Gloss Level 2
MPI 45(Jan 2004) Interior Alkyd Primer Sealer
MPI 46(Jan 2004) Interior Enamel Undercoat
MPI 47(Jan 2004) Interior Alkyd, Semi-Gloss, MPI Gloss Level 5
MPI 48(Jan 2004) Interior Alkyd, Gloss, MPI Gloss Level 6
MPI 49(Jan 2004) Interior Alkyd, Flat, MPI Gloss Level 1
MPI 5(Jan 2004) Exterior Alkyd Wood Primer
MPI 50(Jan 2004) Interior Latex Primer Sealer
MPI 51(Jan 2004) Interior Alkyd, Eggshell, MPI Gloss Level 2
MPI 52(Jan 2004) Interior Latex, MPI Gloss Level 3
MPI 54(Jan 2004) Interior Latex, Semi-Gloss, MPI Gloss Level 5
MPI 56(Jan 2004) Interior Oil Modified Urethane Clear Gloss
MPI 57(Jan 2004) Interior Oil Modified Urethane Clear Satin
MPI 59(Jan 2004) Interior/Exterior Floor Enamel, Low Gloss
Section J – Attachment 2AI Page 4 of 55 8 Feb 2010
MPI 6(Jan 2004) Exterior Latex Wood Primer
MPI 60(Jan 2004) Interior/Exterior Latex Floor Paint, Low Gloss
MPI 68(Jan 2004) Interior/Exterior Latex Floor Enamel, Gloss
MPI 7(Jan 2004) Exterior Oil Wood Primer
MPI 71(Jan 2004) Polyurethane, Moisture Cured, Clear, Flat
MPI 72(Jan 2004) Polyurethane, Two Component, Pigmented, Gloss
MPI 77(Jan 2004) Epoxy Gloss
MPI 79(Jan 2004) Alkyd Anti-Corrosive Metal Primer
MPI 8(Jan 2004) Exterior Alkyd, Flat, MPI Gloss Level I
MPI 9(Jan 2004) Exterior Alkyd, Gloss, MPI Gloss Level 6
MPI 90(Jan 2004) Interior Wood Stain, Semi-Transparent
MPI 94(Jan 2004) Exterior Alkyd, Semi-Gloss, MPI Gloss Level 5
MPI 95(Jan 2004) Quick Drying Primer for Aluminum
THE SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC Guide 6(2004) Guide for Containing Debris Generated During Paint Removal
Operations
SSPC Guide 7(2004; E 2004) Guide for the Disposal of Lead-Contaminated Surface
Preparation Debris
SSPC PA 1(2000; E 2004) Shop, Field, and Maintenance Painting
SSPC PA Guide 3(1982; E 1995) A Guide to Safety in Paint Application
SSPC SP 1(1982; E 2004) Solvent Cleaning
SSPC SP 10(2007) Near-White Blast Cleaning
SSPC SP 12(2002) Surface Preparation and Cleaning of Metals by Waterjetting Prior to
Recoating
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SSPC SP 2(1982; E 2004) Hand Tool Cleaning
SSPC SP 3(2004; E 2004) Power Tool Cleaning
SSPC SP 6(2007) Commercial Blast Cleaning
SSPC SP 7(2007) Brush-Off Blast Cleaning
SSPC VIS 3(2004) Visual Standard for Power-and Hand-Tool Cleaned Steel
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1(2008) Safety and Health Requirements Manual
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA Method 24(2000) Determination of Volatile Matter Content, Water Content, Density, Volume Solids, and Weight Solids of Surface Coatings
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
FED-STD-313(Rev D; Am 1) Material Safety Data, Transportation Data and Disposal
Data for Hazardous Materials Furnished to Government Activities
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910.1000Air Contaminants
29 CFR 1910.1001Asbestos
29 CFR 1910.1025Lead
29 CFR 1926.62Lead
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for Contractor Quality Control approval. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
The current MPI, "Approved Product List" which lists paint by brand, label, product name and product code as of the date of contract award, will be used to determine compliance with the submittal requirements of this specification. The Contractor may choose to use a subsequent MPI "Approved Product List", however, only one list may be used for the entire contract and each coating system is to be from a single manufacturer.
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All coats on a particular substrate must be from a single manufacturer. No variation from the MPI Approved Products List is acceptable.
Samples of specified materials may be taken and tested for compliance with specification requirements.
SD-03 Product Data
Coating; G
Manufacturer's Technical Data Sheets
SD-04 Samples
Color; G
Submit manufacturer's samples of paint colors. Cross reference color samples to color scheme as indicated.
Texture; G
Textured Wall Coating System; G
Sample Textured Wall Coating System Mock-Up; G
SD-07 Certificates
Applicator's qualifications
Qualification Testing laboratory for coatings; G
SD-08 Manufacturer's Instructions
Application instructions
Mixing
Detailed mixing instructions, minimum and maximum application temperature and humidity, potlife, and curing and drying times between coats.
Manufacturer's Material Safety Data Sheets
Submit manufacturer's Material Safety Data Sheets for coatings, solvents, and other potentially hazardous materials, as defined in FED-STD-313.
SD-10 Operation and Maintenance Data
Section J – Attachment 2AI Page 7 of 55 8 Feb 2010
Coatings
Preprinted cleaning and maintenance instructions for all coating systems shall be provided.
SD-11 Closeout Submittals
1.3 APPLICATOR'S QUALIFICATIONS
1.3.1 Contractor Qualification
Submit the name, address, telephone number, FAX number, and e-mail address of the contractor that will be performing all surface preparation and coating application. Submit evidence that key personnel have successfully performed surface preparation and application of coatings on a minimum of three similar projects within the past three years.
List information by individual and include the following:
a. Name of individual and proposed position for this work.
b. Information about each previous assignment including:
Position or responsibility
Employer (if other than the Contractor)
Name of facility owner
Mailing address, telephone number, and telex number (if non-US) of facility owner
Name of individual in facility owner's organization who can be contacted as a reference
Location, size and description of structure
Dates work was carried out
Description of work carried out on structure
1.4 QUALITY ASSURANCE
1.4.1 Field Samples and Tests
The Contracting Officer may choose up to two coatings that have been delivered to the site to be tested at no cost to the Government. Take samples of each chosen product as
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Section J – Attachment 2AI Page 8 of 55 8 Feb 2010 specified in the paragraph "Sampling Procedures." Test each chosen product as specified in the paragraph "Testing Procedure." Products which do not conform, shall be removed from the job site and replaced with new products that conform to the referenced specification. Testing of replacement products that failed initial testing shall be at no cost to the Government.
1.4.1.1 Sampling Procedure
The Contracting Officer will select paint at random from the products that have been delivered to the job site for sample testing. The Contractor shall provide one quart samples of the selected paint materials. The samples shall be taken in the presence of the
Contracting Officer, and labeled, identifying each sample. Provide labels in accordance with the paragraph "Packaging, Labeling, and Storage" of this specification.
1.4.1.2 Testing Procedure
Provide Batch Quality Conformance Testing for specified products, as defined by and performed by MPI. As an alternative to Batch Quality Conformance Testing, the
Contractor may provide Qualification Testing for specified products above to the appropriate MPI product specification, using the third-party laboratory approved under the paragraph "Qualification Testing" laboratory for coatings. The qualification testing lab report shall include the backup data and summary of the test results. The summary shall list all of the reference specification requirements and the result of each test. The summary shall clearly indicate whether the tested paint meets each test requirement.
Note that Qualification Testing may take 4 to 6 weeks to perform, due to the extent of testing required.
Submit name, address, telephone number, FAX number, and e-mail address of the independent third party laboratory selected to perform testing of coating samples for compliance with specification requirements. Submit documentation that laboratory is regularly engaged in testing of paint samples for conformance with specifications, and that employees performing testing are qualified. If the Contractor chooses MPI to perform the Batch Quality Conformance testing, the above submittal information is not required, only a letter is required from the Contractor stating that MPI will perform the testing.
1.4.2 Textured Wall Coating System
Three complete samples of each indicated type, pattern, and color of textured wall coating system applied to a panel of the same material as that on which the coating system will be applied in the work. Samples of wall coating systems shall be minimum
12 x 12 inches and of sufficient size to show pattern repeat and texture.
1.4.3 Sample Textured Wall Coating System Mock-Up
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Section J – Attachment 2AI Page 9 of 55 8 Feb 2010
After coating samples are approved, and prior to starting installation, a minimum 4 foot x
4 foot mock-up shall be provided for each substrate and for each color and type of textured wall coating, using the actual substrate materials. Once approved the mock-up samples shall be used as a standard of workmanship for installation within the facility.
At least 48 hours prior to mock-up installation, the Contractor shall submit written notification to the Contracting Officer's Representative.
1.5 REGULATORY REQUIREMENTS
1.5.1 Environmental Protection
In addition to requirements specified elsewhere for environmental protection, provide coating materials that conform to the restrictions of the local Air Pollution Control
District and regional jurisdiction. Notify Contracting Officer of any paint specified herein which fails to conform.
1.5.2 Lead Content
Do not use coatings having a lead content over 0.06 percent by weight of nonvolatile content.
1.5.3 Chromate Content
Do not use coatings containing zinc-chromate or strontium-chromate.
1.5.4 Asbestos Content
Materials shall not contain asbestos.
1.5.5 Mercury Content
Materials shall not contain mercury or mercury compounds.
1.5.6 Silica
Abrasive blast media shall not contain free crystalline silica.
1.5.7 Human Carcinogens
Materials shall not contain ACGIH 0100Doc and ACGIH 0100Doc confirmed human carcinogens (A1) or suspected human carcinogens (A2).
1.6 PACKAGING, LABELING, AND STORAGE
Paints shall be in sealed containers that legibly show the contract specification number, designation name, formula or specification number, batch number, color, quantity, date of
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Section J – Attachment 2AI Page 10 of 55 8 Feb 2010 manufacture, manufacturer's formulation number, manufacturer's directions including any warnings and special precautions, and name and address of manufacturer. Pigmented paints shall be furnished in containers not larger than 5 gallons. Paints and thinners shall be stored in accordance with the manufacturer's written directions, and as a minimum, stored off the ground, under cover, with sufficient ventilation to prevent the buildup of flammable vapors, and at temperatures between 40 to 95 degrees F. Do not store paint, polyurethane, varnish, or wood stain products with materials that have a high capacity to absorb VOC emissions, including gypsum board, insulation, carpet and similar materials.
1.7 SAFETY AND HEALTH
Apply coating materials using safety methods and equipment in accordance with the following:
Work shall comply with applicable Federal, State, and local laws and regulations, and with the ACCIDENT PREVENTION PLAN in Appendix A of EM 385-1-1.
1.7.1 Safety Methods Used During Coating Application
Comply with the requirements of SSPC PA Guide 3.
1.7.2 Toxic Materials
To protect personnel from overexposure to toxic materials, conform to the most stringent guidance of:
a. The applicable manufacturer's Material Safety Data Sheets (MSDS) or local regulation.
b. 29 CFR 1910.1000.
c. ACGIH 0100Doc, threshold limit values.
d. The appropriate OSHA standard in 29 CFR 1910.1025 and 29 CFR 1926.62 for surface preparation on painted surfaces containing lead. Removal and disposal of coatings which contain lead is specified in Section 02 83 13.00 20 LEAD IN
CONSTRUCTION." Additional guidance is given in SSPC Guide 6 and SSPC Guide 7.
Contractor to coordinate paint preparation activities with this specification section.
e. The appropriate OSHA standards in 29 CFR 1910.1001 for surface preparation of painted surfaces containing asbestos. Removal and disposal of coatings which contain asbestos materials is specified in Section 02 82 16.00 20 ENGINEERING CONTROL
OF ASBESTOS CONTAINING MATERIALS and Section 02 82 14.00 10 ASBESTOS
ABATEMENT AND CONTROL. Refer to drawings for list of hazardous materials located on this project. Contractor to coordinate paint preparation activities with this specification section.
Section J – Attachment 2AI Page 11 of 55 8 Feb 2010
1.8 ENVIRONMENTAL CONDITIONS
Comply, at minimum, with manufacturer recommendations for space ventilation during and after installation. Isolate area of application from rest of building when applying high-emission paints or coatings.
1.8.1 Coatings
Do not apply coating when air or substrate conditions are:
a. Less than 5 degrees F above dew point;
b. Below 50 degrees F or over 95 degrees F, unless specifically pre-approved by the
Contracting Officer and the product manufacturer. Under no circumstances shall application conditions exceed manufacturer recommendations.
1.9 SUSTAINABLE DESIGN REQUIREMENTS
1.9.1 Local/Regional Materials
Use materials or products extracted, harvested, or recovered, as well as manufactured, within a 500 mile radius from the project site, if available from a minimum of three sources.
1.10 COLOR SELECTIONColors of finish coats shall be as indicated or specified.
Where not indicated or specified, colors shall be selected by the Contracting Officer.
Manufacturers' names and color identification are used for the purpose of color identification only. Named products are acceptable for use only if they conform to specified requirements. Products of other manufacturers are acceptable if the colors approximate colors indicated and the product conforms to specified requirements.
Tint each coat progressively darker to enable confirmation of the number of coats.
1.11 LOCATION AND SURFACE TYPE TO BE PAINTED
1.11.1 Painting Included
Where a space or surface is indicated to be painted, include the following unless indicated otherwise.
a. Surfaces behind portable objects and surface mounted articles readily detachable by removal of fasteners, such as screws and bolts.
b. New factory finished surfaces that require identification or color coding and factory finished surfaces that are damaged during performance of the work.
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c. Existing coated surfaces that are damaged during performance of the work.
1.11.1.1 Exterior Painting
Includes new surfaces, existing coated surfaces, existing uncoated surfaces and surfaces made bare by cleaning or other work in this Project of the building and appurtenances as directed.
1.11.1.2 Interior Painting
Includes new surfaces, existing uncoated surfaces, and existing coated surfaces of the building and appurtenances as indicated and existing coated surfaces made bare by cleaning operations. Where a space or surface is indicated to be painted, include the following items, unless indicated otherwise.
a. Exposed columns, girders, beams, joists, and metal deck; and
b. Other contiguous surfaces.
1.11.2 Painting Excluded
Do not paint the following unless indicated otherwise.
a. Surfaces concealed and made inaccessible by panelboards, fixed ductwork, machinery, and equipment fixed in place.
b. Surfaces in concealed spaces. Concealed spaces are defined as enclosed spaces above suspended ceilings, furred spaces, attic spaces, crawl spaces, elevator shafts and chases.
c. Steel to be embedded in concrete.
d. Copper, stainless steel, aluminum, brass, and lead except existing coated surfaces.
e. Hardware, fittings, and other factory finished items.
1.11.3 Mechanical and Electrical Painting
Includes field coating of interior and exterior new and existing surfaces.
a. Where a space or surface is indicated to be painted, include the following items unless indicated otherwise.
(1) Exposed piping, conduit, and ductwork;
(2) Supports, hangers, air grilles, and registers;
Section J – Attachment 2AI Page 13 of 55 8 Feb 2010
(3) Miscellaneous metalwork and insulation coverings.
b. Do not paint the following, unless indicated otherwise:
(1) New zinc-coated, aluminum, and copper surfaces under insulation
(2) New aluminum jacket on piping
(3) New interior ferrous piping under insulation.
1.11.3.1 Fire Extinguishing Sprinkler Systems
Clean the surfaces to remove dust, dirt, rust, and loose mill scale. Immediately after cleaning, provide the metal surfaces with one coat primer per schedules. Shield sprinkler heads with protective covering while painting is in progress. Upon completion of painting, remove protective covering from sprinkler heads. Remove sprinkler heads which have been painted and replace with new sprinkler heads. Provide primed surfaces with the following:
a. Piping in Unfinished Areas: Provide primed surfaces with one coat of red alkyd gloss enamel applied to a minimum dry film thickness of 1.0 mil in attic spaces, spaces above suspended ceilings, crawl spaces, pipe chases, mechanical equipment room, and spaces where walls or ceiling are not painted or not constructed of a prefinished material. In lieu of red enamel finish coat, provide piping with 2 inch wide red enamel bands or self-adhering red plastic bands spaced at maximum of 20 foot intervals.
b. Piping in Finished Areas: Provide primed surfaces with two coats of paint to match adjacent surfaces, except provide valves and operating accessories with one coat of red alkyd gloss enamel applied to a minimum dry film thickness of 1.0 mil. Provide piping with 2 inch wide red enamel bands or self-adhering red plastic bands spaced at maximum of 20 foot intervals throughout the piping systems.
1.11.4 Definitions and Abbreviations
1.11.4.1 Qualification Testing
Qualification testing is the performance of all test requirements listed in the product specification. This testing is accomplished by MPI to qualify each product for the MPI
Approved Product List, and may also be accomplished by Contractor's third party testing lab if an alternative to Batch Quality Conformance Testing by MPI is desired.
1.11.4.2 Batch Quality Conformance Testing
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Batch quality conformance testing determines that the product provided is the same as the product qualified to the appropriate product specification. This testing shall only be accomplished by MPI testing lab.
1.11.4.3 Coating
A film or thin layer applied to a base material called a substrate. A coating may be a metal, alloy, paint, or solid/liquid suspensions on various substrates (metals, plastics, wood, paper, leather, cloth, etc.). They may be applied by electrolysis, vapor deposition, vacuum, or mechanical means such as brushing, spraying, calendaring, and roller coating.
A coating may be applied for aesthetic or protective purposes or both. The term
"coating" as used herein includes emulsions, enamels, stains, varnishes, sealers, epoxies, and other coatings, whether used as primer, intermediate, or finish coat. The terms paint and coating are used interchangeably.
1.11.4.4 DFT or dft
Dry film thickness, the film thickness of the fully cured, dry paint or coating.
1.11.4.5 DSD
Degree of Surface Degradation, the MPI system of defining degree of surface degradation. Five (5) levels are generically defined under the Assessment sections in the
MPI Maintenance Repainting Manual.
1.11.4.6 EPP
Environmentally Preferred Products, a standard for determining environmental preferability in support of Executive Order 13101.
1.11.4.7 EXT
MPI short term designation for an exterior coating system.
1.11.4.8 INT
MPI short term designation for an interior coating system.
1.11.4.9 micron / microns
The metric measurement for 0.001 mm or one/one-thousandth of a millimeter.
1.11.4.10 mil / mils
The English measurement for 0.001 inch or one/one-thousandth of an inch, equal to 25.4 microns or 0.0254 mm.
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1.11.4.11 mm
The metric measurement for millimeter, 0.001 meter or one/one-thousandth of a meter.
1.11.4.12 MPI Gloss Levels
MPI system of defining gloss. Seven (7) gloss levels (G1 to G7) are generically defined under the Evaluation sections of the MPI Manuals. Traditionally, Flat refers to G1/G2, Eggshell refers to G3, Semigloss refers to G5, and Gloss refers to G6.
Gloss levels are defined by MPI as follows:
Gloss Description Units Units
Level @ 60 degrees @ 85 degrees
G1 Matte or Flat 0 to 5 10 max
G2 Velvet 0 to 10 10 to 35
G3 Eggshell 10 to 25 10 to 35
G4 Satin 20 to 35 35 min
G5 Semi-Gloss 35 to 70
G6 Gloss 70 to 85
G7 High Gloss
Gloss is tested in accordance with ASTM D 523. Historically, the Government has used
Flat (G1 / G2), Eggshell (G3), Semi-Gloss (G5), and Gloss (G6).
1.11.4.13 MPI System Number
The MPI coating system number in each Division found in either the MPI Architectural
Painting Specification Manual or the Maintenance Repainting Manual and defined as an exterior (EXT/REX) or interior system (INT/RIN). The Division number follows the CSI
Master Format.
1.11.4.14 Paint
See Coating definition.
1.11.4.15 REX
MPI short term designation for an exterior coating system used in repainting projects or over existing coating systems.
1.11.4.16 RIN
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MPI short term designation for an interior coating system used in repainting projects or over existing coating systems.
PART 2 PRODUCTS
2.1 MATERIALS
Conform to the coating specifications and standards referenced in PART 3. Submit manufacturer's technical data sheets for specified coatings and solvents. Minimum 20 percent post-consumer recycled content for light-colored paints and primers. Minimum
50 percent post-consumer recycled content for dark-colored paints and primers. Comply with applicable regulations regarding toxic and hazardous materials.
PART 3 EXECUTION
3.1 PROTECTION OF AREAS AND SPACES NOT TO BE PAINTED
Prior to surface preparation and coating applications, remove, mask, or otherwise protect, hardware, hardware accessories, machined surfaces, radiator covers, plates, lighting fixtures, public and private property, and other such items not to be coated that are in contact with surfaces to be coated. Following completion of painting, workmen skilled in the trades involved shall reinstall removed items. Restore surfaces contaminated by coating materials, to original condition and repair damaged items.
3.2 REPUTTYING AND REGLAZING
Remove cracked, loose, and defective putty or glazing compound on glazed sash and provide new putty or glazing compound. Where defective putty or glazing compound constitutes 30 percent or more of the putty at any one light, remove the glass and putty or glazing compound and reset the glass. Remove putty or glazing compound without damaging sash or glass. Clean rabbets to bare wood or metal and prime prior to reglazing. Putty for wood sash shall be a linseed oil putty. Glazing compound for metal sash shall conform to ASTM C 669. Patch surfaces to provide smooth transition between existing and new surfaces. Finish putty or glazing compound to a neat and true bead.
Allow glazing compound time to cure, in accordance with manufacturer's recommendation, prior to coating application. Allow putty to set one week prior to coating application.
3.3 RESEALING OF EXISTING EXTERIOR JOINTS
See Section 07 92 00 JOINT SEALANTS
3.4 SURFACE PREPARATION
Remove dirt, splinters, loose particles, grease, oil, disintegrated coatings, and other foreign matter and substances deleterious to coating performance as specified for each
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Section J – Attachment 2AI Page 17 of 55 8 Feb 2010 substrate before application of paint or surface treatments. Oil and grease shall be removed prior to mechanical cleaning. Cleaning shall be programmed so that dust and other contaminants will not fall on wet, newly painted surfaces. Exposed ferrous metals such as nail heads on or in contact with surfaces to be painted with water-thinned paints, shall be spot-primed with a suitable corrosion-inhibitive primer capable of preventing flash rusting and compatible with the coating specified for the adjacent areas.
3.4.1 Additional Requirements for Preparation of Surfaces With Existing Coatings
Before application of coatings, perform the following on surfaces covered by soundly-adhered coatings, defined as those which cannot be removed with a putty knife:
a. Test existing finishes for lead before sanding, scraping, or removing. If lead is present, refer to paragraph 1.7.2 Toxic Materials.
b. Notify the Contracting Officer immediately of any surfaces, scheduled for painting, which are suspected of containing asbestos. No work shall proceed until written notification is received from the Government.
c. Wipe previously painted surfaces to receive solvent-based coatings, except stucco and similarly rough surfaces clean with a clean, dry cloth saturated with mineral spirits, ASTM D 235. Allow surface to dry. Wiping shall immediately precede the application of the first coat of any coating, unless specified otherwise.
d. Sand existing glossy surfaces to be painted to reduce gloss. Brush, and wipe clean with a damp cloth to remove dust.
e. The requirements specified are minimum. Comply also with the application instructions of the paint manufacturer.
f. Previously painted surfaces specified to be repainted or damaged during construction shall be thoroughly cleaned of all grease, dirt, dust or other foreign matter.
g. Blistering, cracking, flaking and peeling or other deteriorated coatings shall be removed.
h. Chalk shall be removed so that when tested in accordance with ASTM D 4214, the chalk resistance rating is no less than 8.
i. Slick surfaces shall be roughened. Damaged areas such as, but not limited to, nail holes, cracks, chips, and spalls shall be repaired with suitable material to match adjacent undamaged areas.
j. Edges of chipped paint shall be feather edged and sanded smooth.
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k. Rusty metal surfaces shall be cleaned as per SSPC requirements. Solvent, mechanical, or chemical cleaning methods shall be used to provide surfaces suitable for painting.
l. New, proposed coatings shall be compatible with existing coatings.
3.4.2 Existing Coated Surfaces with Minor Defects
Sand, spackle, and treat minor defects to render them smooth. Minor defects are defined as scratches, nicks, cracks, gouges, spalls, alligatoring, chalking, and irregularities due to partial peeling of previous coatings. Remove chalking by sanding so that when tested in accordance with ASTM D 4214, the chalk rating is not less than 8.
3.4.3 Removal of Existing Coatings
Remove existing coatings from the following surfaces:
a. Surfaces containing large areas of minor defects;
b. Surfaces containing more than 20 percent peeling area; and
c. Surfaces designated by the Contracting Officer, such as surfaces where rust shows through existing coatings.
3.4.4 Substrate Repair
a. Repair substrate surface damaged during coating removal;
b. Sand edges of adjacent soundly-adhered existing coatings so they are tapered as smooth as practical to areas involved with coating removal; and
c. Clean and prime the substrate as specified.
3.5 PREPARATION OF METAL SURFACES
3.5.1 Existing and New Ferrous Surfaces
a. Ferrous Surfaces including Shop-coated Surfaces and Small Areas That Contain Rust, Mill Scale and Other Foreign Substances: Solvent clean or detergent wash in accordance with SSPC SP 1 to remove oil and grease. Where shop coat is missing or damaged, clean according to SSPC SP 2, SSPC SP 3, SSPC SP 6, or SSPC SP 10. Brush-off blast remaining surface in accordance with SSPC SP 7. Use inhibitor as recommended by coating manufacturer to prevent premature rusting. Shop-coated ferrous surfaces shall be protected from corrosion by treating and touching up corroded areas immediately upon detection.
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b. Surfaces With More Than 20 Percent Rust, Mill Scale, and Other Foreign Substances:
Clean entire surface in accordance with SSPC SP 6/SSPC SP 12 WJ-3 or SSPC SP
10/SSPC SP 12 WJ-2.
c. Metal Floor Surfaces to Receive Nonslip Coating: Clean in accordance with SSPC SP
10 and SSPC SP 12 WJ-2.
3.5.2 Final Ferrous Surface Condition:
For tool cleaned surfaces, the requirements are stated in SSPC SP 2 and SSPC SP 3. As a visual reference, cleaned surfaces shall be similar to photographs in SSPC VIS 3.
3.5.3 Galvanized Surfaces
a. New or Existing Galvanized Surfaces With Only Dirt and Zinc Oxidation Products:
Clean with solvent, or non-alkaline detergent solution in accordance with SSPC SP 1.
New galvanized steel to be coated shall not be "passivated" or "stabilized" If the absence of hexavalent stain inhibitors is not documented, test as described in ASTM D 2092, Appendix X2, and remove by one of the methods described therein.
b. Use inhibitor as recommended by the coating manufacturer to prevent rusting.
3.5.4 Non-Ferrous Metallic Surfaces
Aluminum and aluminum-alloy, lead, copper, and other nonferrous metal surfaces.
a. Surface Cleaning: Solvent clean in accordance with SSPC SP 1 and wash with mild non-alkaline detergent to remove dirt and water soluble contaminants.
3.5.5 Terne-Coated Metal Surfaces
Solvent clean surfaces with mineral spirits, ASTM D 235. Wipe dry with clean, dry cloths.
3.5.6 Existing Surfaces with a Bituminous or Mastic-Type Coating
Remove chalk, mildew, and other loose material by washing with a solution of 1/2 cup trisodium phosphate, 1/4 cup household detergent, one quart 5 percent sodium hypochlorite solution and 3 quarts of warm water.
3.6 PREPARATION OF CONCRETE AND CEMENTITIOUS SURFACE
3.6.1 Concrete and Masonry
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a. Curing: Concrete, stucco and masonry surfaces shall be allowed to cure at least 30 days before painting, except concrete slab on grade, which shall be allowed to cure 90 days before painting.
b. Surface Cleaning: Remove the following deleterious substances.
(1) Dirt, Chalking, Grease, and Oil: Wash new and existing uncoated surfaces with a solution composed of 1/2 cup trisodium phosphate, 1/4 cuphousehold detergent, and 4 quarts of warm water. Then rinse thoroughly with fresh water. Wash existing coated surfaces with a suitable detergent and rinse thoroughly.
(2) Fungus and Mold: Wash new existing coated, and existing uncoated surfaces with a solution composed of 1/2 cup trisodium phosphate, 1/4 cup household detergent, 1 quart
5 percent sodium hypochlorite solution and 3 quarts of warm water. Rinse thoroughly with fresh water.
(3) Paint and Loose Particles: Remove by wire brushing.
(4) Efflorescence: Remove by scraping or wire brushing followed by washing with a 5 to 10 percent by weight aqueous solution of hydrochloric (muriatic) acid. Do not allow acid to remain on the surface for more than five minutes before rinsing with fresh water.
Do not acid clean more than 4 square feet of surface, per workman, at one time.
(5) Removal of Existing Coatings: For surfaces to receive textured coating MPI 42, remove existing coatings including soundly adhered coatings if recommended by textured coating manufacturer.
c. Cosmetic Repair of Minor Defects: Repair or fill mortar joints and minor defects, including but not limited to spalls, in accordance with manufacturer's recommendations and prior to coating application.
d. Allowable Moisture Content: Latex coatings may be applied to damp surfaces, but not to surfaces with droplets of water. Do not apply epoxies to damp vertical surfaces as determined by ASTM D 4263 or horizontal surfaces that exceed 3 lbs of moisture per
1000 square feet in 24 hours as determined by ASTM F 1869. In all cases follow manufacturers recommendations. Allow surfaces to cure a minimum of 30 days before painting.
3.6.2 Gypsum Board, Plaster, and Stucco
a. Surface Cleaning: Plaster and stucco shall be clean and free from loose matter;
gypsum board shall be dry. Remove loose dirt and dust by brushing with a soft brush, rubbing with a dry cloth, or vacuum-cleaning prior to application of the first coat material. A damp cloth or sponge may be used if paint will be water-based.
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b. Repair of Minor Defects: Prior to painting, repair joints, cracks, holes, surface irregularities, and other minor defects with patching plaster or spackling compound and sand smooth.
c. Allowable Moisture Content: Latex coatings may be applied to damp surfaces, but not surfaces with droplets of water. Do not apply epoxies to damp surfaces as determined by
ASTM D 4263. New plaster to be coated shall have a maximum moisture content of 8 percent, when measured in accordance with ASTM D 4444, Method A, unless otherwise authorized. In addition to moisture content requirements, allow new plaster to age a minimum of 30 days before preparation for painting.
3.7 PREPARATION OF WOOD AND PLYWOOD SURFACES
3.7.1 New, Existing Uncoated, and Existing Coated Plywood and Wood Surfaces, Except Floors:
a. Wood surfaces shall be cleaned of foreign matter.
Surface Cleaning: Surfaces shall be free from dust and other deleterious substances and in a condition approved by the Contracting Officer prior to receiving paint or other finish.
Do not use water to clean uncoated wood. Scrape to remove loose coatings. Lightly sand to roughen the entire area of previously enamel-coated wood surfaces.
b. Removal of Fungus and Mold: Wash existing coated surfaces with a solution composed of 3 ounces (2/3 cup) trisodium phosphate, 1 ounce (1/3 cup) household detergent, 1 quart 5 percent sodium hypochlorite solution and 3 quarts of warm water.
Rinse thoroughly with fresh water.
c. Moisture content of the wood shall not exceed 12 percent as measured by a moisture meter in accordance with ASTM D 4444, Method A, unless otherwise authorized.
d. Wood surfaces adjacent to surfaces to receive water-thinned paints shall be primed and/or touched up before applying water-thinned paints.
e. Cracks and Nailheads: Set and putty stop nailheads and putty cracks after the prime coat has dried.
f. Cosmetic Repair of Minor Defects:
(1) Knots and Resinous Wood: Prior to application of coating, cover knots and stains with two or more coats of 3-pound-cut shellac varnish, plasticized with 5 ounces of castor oil per gallon. Scrape away existing coatings from knotty areas, and sand before treating.
Prime before applying any putty over shellacked area.
(2) Open Joints and Other Openings: Fill with whiting putty, linseed oil putty. Sand smooth after putty has dried.
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(3) Checking: Where checking of the wood is present, sand the surface, wipe and apply a coat of pigmented orange shellac. Allow to dry before paint is applied.
g. Prime Coat For New Exterior Surfaces: Prime coat wood pieces before it becomes dirty, warped, or weathered.
3.8 APPLICATION
3.8.1 Coating Application
Painting practices shall comply with applicable federal, state and local laws enacted to insure compliance with Federal Clean Air Standards. Apply coating materials in accordance with SSPC PA 1. SSPC PA 1 methods are applicable to all substrates, except as modified herein.
At the time of application, paint shall show no signs of deterioration. Uniform suspension of pigments shall be maintained during application.
Unless otherwise specified or recommended by the paint manufacturer, paint may be applied by brush, roller, or spray. Use trigger operated spray nozzles for water hoses.
Rollers for applying paints and enamels shall be of a type designed for the coating to be applied and the surface to be coated. Wear protective clothing and respirators when applying oil-based paints or using spray equipment with any paints.
Paints, except water-thinned types, shall be applied only to surfaces that are completely free of moisture as determined by sight or touch.
Thoroughly work coating materials into joints, crevices, and open spaces. Special attention shall be given to insure that all edges, corners, crevices, welds, and rivets receive a film thickness equal to that of adjacent painted surfaces.
Each coat of paint shall be applied so dry film shall be of uniform thickness and free from runs, drops, ridges, waves, pinholes or other voids, laps, brush marks, and variations in color, texture, and finish. Hiding shall be complete.
Touch up damaged coatings before applying subsequent coats. Interior areas shall be broom clean and dust free before and during the application of coating material.
a. Drying Time: Allow time between coats, as recommended by the coating manufacturer, to permit thorough drying, but not to present topcoat adhesion problems.
Provide each coat in specified condition to receive next coat.
b. Primers, and Intermediate Coats: Do not allow primers or intermediate coats to dry more than 30 days, or longer than recommended by manufacturer, before applying subsequent coats. Follow manufacturer's recommendations for surface preparation if
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Section J – Attachment 2AI Page 23 of 55 8 Feb 2010 primers or intermediate coats are allowed to dry longer than recommended by manufacturers of subsequent coatings. Each coat shall cover surface of preceding coat or surface completely, and there shall be a visually perceptible difference in shades of successive coats.
c. Finished Surfaces: Provide finished surfaces free from runs, drops, ridges, waves, laps, brush marks, and variations in colors.
3.8.2 Mixing and Thinning of Paints
Reduce paints to proper consistency by adding fresh paint, except when thinning is mandatory to suit surface, temperature, weather conditions, application methods, or for the type of paint being used. Obtain written permission from the Contracting Officer to use thinners. The written permission shall include quantities and types of thinners to use.
When thinning is allowed, paints shall be thinned immediately prior to application according to manufacturer's recommendations. The use of thinner shall not relieve the
Contractor from obtaining complete hiding, full film thickness, or required gloss.
Thinning shall not cause the paint to exceed limits on volatile organic compounds.
Paints of different manufacturers shall not be mixed.
3.8.3 Coating Systems
a. Systems by Substrates: Apply coatings that conform to the respective specifications listed in the following Tables:
Table
Division 3. Exterior Concrete Paint Table
Division 4. Exterior Concrete Masonry Units Paint Table
Division 5. Exterior Metal, Ferrous and Non-Ferrous Paint Table
Division 6. Exterior Wood; Dressed Lumber, Paneling, Decking, Shingles Paint Table
Division 9: Exterior Stucco Paint Table
Division 10. Exterior Cloth Coverings and Bituminous Coated
Surfaces Paint Table
Division 3. Interior Concrete Paint Table
Division 4. Interior Concrete Masonry Units Paint Table
Division 5. Interior Metal, Ferrous and Non-Ferrous Paint Table
Division 6. Interior Wood Paint Table
Division 9: Interior Plaster, Gypsum Board, Textured Surfaces
Paint Table
b. Minimum Dry Film Thickness (DFT): Apply paints, primers, varnishes, enamels, undercoats, and other coatings to a minimum dry film thickness of 1.5 mil each coat
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Section J – Attachment 2AI Page 24 of 55 8 Feb 2010 unless specified otherwise in the Tables. Coating thickness where specified, refers to the minimum dry film thickness.
c. Coatings for Surfaces Not Specified Otherwise: Coat surfaces which have not been specified, the same as surfaces having similar conditions of exposure.
d. Existing Surfaces Damaged During Performance of the Work, Including New Patches
In Existing Surfaces: Coat surfaces with the following:
(1) One coat of primer.
(2) One coat of undercoat or intermediate coat.
(3) One topcoat to match adjacent surfaces.
e. Existing Coated Surfaces To Be Painted: Apply coatings conforming to the respective specifications listed in the Tables herein, except that pretreatments, sealers and fillers need not be provided on surfaces where existing coatings are soundly adhered and in good condition. Do not omit undercoats or primers.
3.9 COATING SYSTEMS FOR METAL
Apply coatings of Tables in Division 5 for Exterior and Interior as indicated in this section.
a. Apply specified ferrous metal primer on the same day that surface is cleaned, to surfaces that meet all specified surface preparation requirements at time of application.
b. Inaccessible Surfaces: Prior to erection, use one coat of specified primer on metal surfaces that will be inaccessible after erection.
c. Shop-primed Surfaces: Touch up exposed substrates and damaged coatings to protect from rusting prior to applying field primer.
d. Surface Previously Coated with Epoxy or Urethane: Apply MPI 101, 1.5 mils DFT immediately prior to application of epoxy or urethane coatings.
e. Pipes and Tubing: The semitransparent film applied to some pipes and tubing at the mill is not to be considered a shop coat, but shall be overcoated with the specified ferrous-metal primer prior to application of finish coats.
f. Exposed Nails, Screws, Fasteners, and Miscellaneous Ferrous Surfaces. On surfaces to be coated with water thinned coatings, spot prime exposed nails and other ferrous metal with latex primer MPI 107.
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3.10 COATING SYSTEMS FOR CONCRETE AND CEMENTITIOUS
SUBSTRATES
Apply coatings of Tables in Division 3, 4 and 9 for Exterior and Interior.
3.11 COATING SYSTEMS FOR WOOD AND PLYWOOD
a. Apply coatings of Tables in Division 6 for Exterior and Interior.
b. Prior to erection, apply two coats of specified primer to treat and prime wood and plywood surfaces which will be inaccessible after erection.
c. Apply stains in accordance with manufacturer's printed instructions.
3.12 INSPECTION AND ACCEPTANCE
In addition to meeting previously specified requirements, demonstrate mobility of moving components, including swinging and sliding doors, cabinets, and windows with operable sash, for inspection by the Contracting Officer. Perform this demonstration after appropriate curing and drying times of coatings have elapsed and prior to invoicing for final payment.
3.13 WASTE MANAGEMENT
As specified in the Waste Management Plan and as follows. Do not use kerosene or any such organic solvents to clean up water based paints. Properly dispose of paints or solvents in designated containers. Close and seal partially used containers of paint to maintain quality as necessary for reuse. Store in protected, well-ventilated, fire-safe area at moderate temperature. Place materials defined as hazardous or toxic waste in designated containers. Coordinate with manufacturer for take-back program. Set aside scrap to be returned to manufacturer for recycling into new product. When such a service is not available, local recyclers shall be sought after to reclaim the materials. Set aside extra paint for future color matches or reuse by the Government. Where local options exist for leftover paint recycling, collect all waste paint by type and provide for delivery to recycling or collection facility for reuse by local organizations.
3.14 PAINT TABLES
All DFT's are minimum values. Use only materials with a GPS green check mark having a minimum MPI "Environmentally Friendly" E2 or E3 rating based on VOC (EPA
Method 24) content levels. Use only interior paints and coatings that meet VOC requirements of LEED low emitting materials credit. Acceptable products are listed in the MPI Green Approved Products List, available at http://www.specifygreen.com/APL/ProductIdxByMPInum.asp.
3.14.1 EXTERIOR PAINT TABLES
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DIVISION 3: EXTERIOR CONCRETE PAINT TABLE
A. Uncoated existing and Existing, previously painted concrete;
vertical surfaces, including undersides of balconies and soffits but excluding tops of slabs:
1. Latex
New; MPI EXT 3.1A-G2 (Flat) / Existing; MPI REX 3.1A-G2 (Flat)
Primer: Intermediate: Topcoat:
MPI 10 MPI 10 MPI 10
System DFT: 3.5 mils
New; MPI EXT 3.1A-G5 (Semigloss) / Existing; MPI EXT 3.1A-G5 (Semigloss)
Primer: Intermediate: Topcoat:
MPI 11 MPI 11 MPI 11
New; MPI EXT 3.1A-G6 (Gloss) / Existing; MPI REX 3.1A-G6 (Gloss)
MPI 119 MPI 119 MPI 119
Primer as recommended by manufacturer. Topcoat: Coating to match adjacent surfaces.
B. Uncoated existing and Existing, previously painted concrete, textured system; vertical surfaces, including undersides of balconies and soffits but excluding tops of slabs:
1. Latex Aggregate
New; MPI EXT 3.1B-G2 (Flat) / Existing; MPI REX 3.1B-G2 (Flat)
Primer: Intermediate: Topcoat:
MPI 42 MPI 10 MPI 10
System DFT: Per Manufacturer
New; MPI EXT 3.1B-G5 (Semigloss) / Existing; MPI REX 3.1B-G5 (Semigloss)
MPI 42 MPI 11 MPI 11
New; MPI EXT 3.1B-G6 (Gloss) / Existing; MPI REX 3.1B-G6 (Gloss)
MPI 42 MPI 119 MPI 119
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Texture - Fine, Medium or Coarse. Surface preparation and number of coats in accordance with manufacturer's instructions. Topcoat: Coating to match adjacent surfaces.
C. Uncoated existing and Existing, previously painted concrete, elastomeric System; vertical surfaces, including undersides of balconies and soffits but excluding tops of slabs:
1. Elastomeric Coating
New; MPI EXT 3.1F / Existing; MPI REX 3.1F
Primer: Intermediate: Topcoat:
Per Manufacturer MPI 113 MPI 113
System DFT: 16 mils
Primer as recommended by manufacturer. Topcoat: Coating to match adjacent surfaces. Surface preparation and number of coats in accordance with manufacturer's instructions.
NOTE: Apply sufficient coats of MPI 113 to achieve a minimum dry film thickness of 16 mils .
D. Existing Cementitious composition board (including Asbestos cement board):
New; MPI EXT 3.3A-G1 (Flat) /Existing; MPI REX 3.3A-G1 (Flat)
Primer: Intermediate: Topcoat:
System DFT: 4.5 mils
New; MPI EXT 3.3A-G5 (Semigloss) / Existing; MPI REX 3.3A-G5 (Semigloss)
New; MPI EXT 3.3A-G6 (Gloss) / Existing; MPI REX 3.3A-G6 (Gloss)
Topcoat: Coating to match adjacent surfaces.
DIVISION 4: EXTERIOR CONCRETE MASONRY UNITS PAINT TABLE
A. New and Existing concrete masonry on uncoated surface:
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1. Latex
New; MPI EXT 4.2A-G1 (Flat) / Existing; MPI REX 4.2A-G1 (Flat)
Block Filler: Primer: Intermediate: Topcoat:
MPI 4 N/A MPI 10 MPI 10
System DFT: 11 mils
New; MPI EXT 4.2A-G5 (Semigloss) / Existing; MPI REX 4.2A-G5 (Semigloss)
Block Filler: Primer: Intermediate: Topcoat:
MPI 4 N/A MPI 11 MPI 11
New; MPI EXT 4.2A-G6 (Gloss) / Existing; MPI REX 4.2A-G6 (Gloss)
Block Filler: Primer: Intermediate: Topcoat:
MPI 4 N/A MPI 119 MPI 119
B.…
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