TGI_38K5213001A01_c1v1.pdf

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USS RALPH JOHNSON DDG114 FY25 SRA 5C1 Bundle 2 (YOKOSUKA, JAPAN)
Solicitation number
N6264925RA025
Issued by

About this file

This file is a Task Group Instruction (TGI) detailing repair work requirements for the RAST (Recovery Assist, Securing and Traversing) system trough and track components on the USS RALPH JOHNSON (DDG-114). The work involves assessment, repair, and preservation of RAST track plates and troughs located on the Main Deck Weather area between frames 399-475 on both port and starboard sides, including Hangar No. One (1-338-3-Q) and Hangar No. Two (1-338-8-Q).

The TGI specifies procedures including structural integrity assessment, documentation requirements, equipment removal, drainage cleaning, and flow checks. The work period is scheduled from July 14, 2025, through December 11, 2025, with a total estimated 2,475 man-hours and material costs of $17,254.50. The work will be performed at contractor facilities in Yokosuka, Japan, and requires specific documentation including assessment reports, sketches of existing periphery lines, and equipment locations to be submitted to the supervisor.

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Text version

Masato.Endo.ja Typewritten Text

14 JUL 2025

Masato.Endo.ja

11 DEC 2025

FOUO

REF. DOCUMENT DOCUMENT/DRAWING TITLE

NO. /DRAWING

NUMBER

6 DWG 807- Repair Procedure for Specific RAST

7622611 Track/Trough Structural Components

7 DWG 588- RAST SYSTEM TAIL GUIDE

7059142 INSTALLATION AND DETAILS

8 TM RECOVERY ASSIST, SECURING

AD700A1- AND TRAVERSING (RAST)

IPB-000 SYSTEM A/W 42U-1 M

9 DWG Track Components Installation 520345 Control Drawing R.A.S.T. System

3. APPENDICES:

3.1 Appendix "J" TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix "D" Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

REV CHG COPY SOURCE PARA SEC PG CHP

NO. REQ'D DOC

(YIN) (YIN)

A y SE

E N

OT

E

B y AL L

- 14 N

H y AL L

5.1 Accomplish an assessment of each area listed in 1.3.1 for structural integrity, deterioration, pitting, cracks, and area of damage or distortion in accordance with 2.3, using 2.4 for guidance. Document the assessment on 2.5.

(I) "ASSESSMENT"

5.1.1 Submit one legible copy, in hard copy or approved transferrable media, of completed assessment from 2.5 to the SUPERVISOR.

5.2 Prepare a sketch showing each existing periphery line, exact location, and color, each dimension of nonskid coating , preserved coating, and marking, for each equipment listed in 1.3.2 and each surface located in 1.2.1 through 1.2.3.

5.2.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 5.2 to the SUPERVISOR.

5.3 Remove each equipment listed in 1.3.1.1, using 2.4 for guidance.

5.3.1 Disassemble each equipment listed in1 .3.1.1, using 2.4 for guidance.

5.3.2 Retain each equipment and associated mounting hardware for installation.

5.3.3 Matchmark, identify, and retain each removed RAST track plate, RAST track side plate, and access cover plate.

5.4 Clean each RAST trough drain in each RAST track trough free of dirt, grit, and foreign matter, listed in 1.3.1, and located in 1.2.1 through 1.2.3.

5.4.1 Accomplish flow check of drain of RAST track trough listed in 1.3.1, using clean, fresh water. Allowable leakage: None.

3 TGI NO.: RAST TROUGH AY I A

FOUO SHIP: DDG-114 CHGNER:

1/1

Masato.Endo.ja Cross-Out

Masato.Endo.ja

12/20/2024 C-1209 M. ENDO 11030028

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

I SYSTEM,

I

PLANT NO.: I COMPGNENT -· TYPE: PHASE: REPEAT: CU PH CASREP

VERSION: CAT:

RAST TROUGH AY A 0 1

CU PHASE TITLE:

F /O -ACCOMPLISH ASSESSMENT, REPAIR AND PSV RAST TRACK PLATE AND TROUGH

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

MAIN DECK WEA STBD MS MAIN DECK WEA PORT MS CMPT 1-338-3-Q MS CMPT 1-338-8-Q

MS

ATTACHMENT LIST:

ZONE MANAGER:

I

ZONE:

I

COMPARTMENT: LEVEL: FRAME:

I

SIDE:

YAGINUMA ,TAKEHIDE

JO: I

��1 38K 5213001

I TOTAL MAN HRS: I TOTAL MAT'L COST

2475 $17,25 4. 5 0

I �OTAL DURATION: I PLANNING ACCEPTANCE:

CU PHASE DESCRIPTION:

The purpose of this TGI is to accomplish assessment, repair and preserve RAST track plate and trough.

Location of Work:

Main Deck Weather, Frames between 399 and 475, Port and Starboard (Stbd) Hangar No. One (1-338-3-Q) Hangar No. 2 (1-338-8-Q) Contractor's Facility

TASK NAME HIGH RAD RC

SHOP TSO/WC TS CREW# MHRS HOURS GRID#

J-1 TGI NO.: RAST TROUGH AY IA 0

FOUO SHIP: DDG -114 CHGNER: 1/ 1

HIGH RAD RC

SHOP TSO/WC TS CREW# MHRS HOURS GRID#

V-01 0 0 0 Version-01: revise document number of Ref. No. 3. C231A Y.

Nakamura, 12/9/2024, Y/Y/N

J-2 TGI NO.: RAST TROUGH AY IA 0

FOUO SHIP: DDG-114 CHGNER: 1/1

TASK NAME

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