TGI_38K5212320_A01_c1v1.rev1.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: FOCT 5-174-4-F AY A 0 1

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-114 USS RALPH JOHNSON K52

CU PHASE TITLE:

F/O - CLN, ASSESS, RPR, AND PRSV FUEL TANK GROUP-2 (5-174-4-F)

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

YUUTA KISHI 231A 315-243-6411 24-SEP-2024

APPROVED BY: CODE PHONE DATE

YUUJI NAKAMURA 231A 315-243-6041 24-SEP-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

Admine change.

CHANGE INSTRUCTIONS:

CH-1: Admine change. (09/24/2024)

SPECIAL REQUIREMENTS:

SURFMEPP, CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: FOCT 5-174-4-F AY A 0

FOUO

SHIP: DDG-114 CHG/VER: 1/1

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-7 J1-2 M1-2

1. SCOPE/PURPOSE

1.1 Title: Fuel Tank Group-2 (5-174-4-F); clean, assess, repair, and preserve

1.2 Location of Work:

1.2.1 Fuel Tank Group-2 (5-174-4-F)

1.2.2 Fuel Tank Group-2 (5-126-2-F)

1.2.3 Fuel Tank Group-1 (5-174-1-F)

1.2.4 Oily Waste Drain Collecting Tank (5-174-2-F)

1.2.5 Gas Turbine Waste Drain Collecting Tank (5-177-1-F)

1.2.6 Cofferdam (5-204-1-V)

1.2.7 Waste Water Drain Collecting Tank (5-212-2-W)

1.2.8 Fuel Expansion Seawater Overflow Tank Group-2 (5-212-4-F)

1.2.9 Fuel Expansion Seawater Overflow Tank Group-1 (5-214-1-F)

1.2.10 Sonar Cooling Equipment Room (4-42-0-Q)

1.2.11 Auxiliary Machinery Room No. One (4-126-0-E)

1.2.12 Engine Room No. One (4-174-0-E)

1.2.13 Crew Living Space No. 2 (3-97-02-L)

1.2.14 CPO Baggage Room (3-78-1-A)

1.2.15 Crew Baggage Room No. One (3-78-2-A)

1.3 Identification:

1.3.1 Quantity (One EA), Fuel Tank Group-2

Tank No.: 5-174-4-F Capacity: 21,208 Gallons

1.3.2 Quantity (One Lot/ 11 Tanks), Fuel Tank Group-1 and Group-2 Total Capacity: 150,248 Gallons Required amount of water to dewater: 91,681 Gallons

1.3.2.1 Fuel Receiving Tank Group-1

Tank No.: 4-78-1-F

FOUO

SHIP: DDG-114 CHG/VER: 1/1

Capacity: 11,706 Gallons

1.3.2.2 Fuel Tank Group-1

Tank No.: 5-78-1-F Capacity: 15,800 Gallons

1.3.2.3 Fuel Tank Group-1

Tank No.: 5-42-0-F Capacity: 13,623 Gallons

1.3.2.4 Fuel Tank Group-1

Tank No.: 5-126-1-F Capacity: 19,596 Gallons

1.3.2.5 Fuel Tank Group-1

Tank No.: 5-174-1-F Capacity: 15,434 Gallons

1.3.2.6 Fuel Expansion Seawater Overflow Tank Group-1

Tank No.: 5-214-1-F Capacity: 3,480 Gallons

1.3.2.7 Fuel Receiving Tank Group-2

Tank No.: 4-78-2-F Capacity: 11,785 Gallons

1.3.2.8 Fuel Tank Group-2

Tank No.: 5-78-2-F Capacity: 16,200 Gallons

1.3.2.9 Fuel Tank Group-2

Tank No.: 5-126-2-F Capacity: 19,222 Gallons

1.3.2.10 Fuel Tank Group-2

Tank No.: 5-174-4-F Capacity: 21,208 Gallons

1.3.2.11 Fuel Expansion Seawater Overflow Tank Group-2

Tank No.: 5-212-4-F Capacity: 2,194 Gallons

1.3.3 Quantity (128 EA), Zinc Anode in 5-174-4-F

Type: ZEP Size: 6 Inches Diameter x One Inch Thickness

1.3.3.1 Quantity (128 EA), Securing Stud

Material: Steel Size: 1/2-13UNC x 3 Inches Thread Length

1.3.4 Quantity (39 EA), Zinc Anode in 5-174-4-F

Type: ZHC-23 Size: 6 Inches x 12 Inches x 1-1/4 Inches Thickness

1.3.4.1 Quantity (78 EA), Securing Stud

Material: Steel

FOUO

SHIP: DDG-114 CHG/VER: 1/1

Size: 1/2-13UNC x 1-1/4 Inches Thread Length

1.3.5 Quantity (2 EA), Manhole Cover Plate for 5-174-4-F

Manhole No.: 4-187-2 and 4-199-2 Size: 15 Inches x 23 Inches Material: Steel

1.3.6 Quantity (2 EA), Bolting Ring for Manhole Cover Plate for 5-174-4-F Manhole No.: 4-187-2 and 4-199-2 Material: Steel

1.3.7 Quantity (6,266 SF), Entire Interior Surface of Fuel Oil Tank Group-2 (5-174-2-F) Remarks: The area includes tank side of manhole cover plate(s), AVHC cover plate(s), and bolting

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Critical Coated Area: CCNY-DDG114-010-25 for the area listed in 1.3.7

1.6 Contractor work start date:

1.7 Contractor work completion date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - 1 N 2 LI FY-25 Local Standard Items - ORG N

3 TM T-9630-

AB-MMD-

Corrosion Control Assessment and Maintenance Manual (CCAMM)

3 N

4 TM NAVSEA

4790/14

Tank and Void Structural and Coating Condition Survey (MRC G1N5)

- N

5 DWG 633-

7058606

INSTALLATION OF CATHODIC

PROTECTION

C Y SE

E N

OT

E

6 TM S9086-

CJ-STM-

010/CH--075

Fasteners 7 N

7 TM

SYSTEMS &

SPECIFICAT

IONS

SSPC Painting Manual Volume 2 - N

8 DWG 100-

7060389

UNIT STRL ARR DWG ASSY UNIT

C Y SE

E N

OT

E

9 DWG 100-

7060394

UNIT STRL ARR DWG ASSY UNIT

C Y SE

E N

OT

E

10 DWG 803-

0921865

CATHODIC PROTECTION

SACRIFICIAL ANODES

T N

Masato.Endo.ja Typewritten Text

14 JUL 2025

Masato.Endo.ja Typewritten Text

11 DEC 2025

FOUO

SHIP: DDG-114 CHG/VER: 1/1

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1. Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 099-902YO of 2.2 for each tank listed in 1.3.1.

5.1.1 Accomplish the requirements of 099-909YO of 2.2 for each tank listed in 1.3.2.

5.1.1.1 Accomplish the requirements of 009-09 of 2.1.

5.1.2 Accomplish an assessment of each tank listed in 1.3.1 for existing preservation coating, structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including sounding tubes, tank/void vents, overflows, piping and associated material, structural members, ladders, anodes, desiccant, tank level indicator (TLI), radar TLI, and their electric cables, stud, and tank top cable penetration, and manhole covers in accordance with 2.3 and 2.4, using 2.5 for guidance. Document the assessment on 2.4.

(I) “CCIMS ASSESSMENT”

5.1.2.1 Mark each corroded, damaged and/or deteriorated coating area in each tank.

5.1.2.2 Submit one legible copy, in hard copy or approved transferrable media, of completed assessment form 2.4 and a report with a sketch listing results of the requirements of 5.1.2.1 to the SUPERVISOR

5.1.3 Accomplish the requirements of 009-107 of 2.1 for each tank listed in 1.3.1.

5.1.3.1 Ensure General Cleaning must be Level III.

5.1.4 Install each manhole cover for each tank listed in 1.3.1 in accordance with figures 075-4-1 of 2.6.

5.2 Commercial blast clean each tank listed in 1.3.1. Accomplish each requirement of Surface Preparation Specification SSPC-SP-6 of 2.7.

5.3 Accomplish a visual inspection of each tank listed in 1.3.1 for existing preservation coating, structural integrity, deterioration, pitting, each crack, and area of damage or distortion, including each sounding tube, tank vent, overflow, piping, each structural member, and manhole cover.

5.3.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 5.3 to the SUPERVISOR.

5.4 Repair each tank listed in 1.3.1 as determined by the visual inspection 5.1.2 as designated by the SUPERVISOR, using 2.8 and 2.9 for guidance. See 5.12.9.

5.4.1 Base metal weld buildup a total of 31 square inches of each plate defect in the bottom area of tank.

5.4.1.1 For bidding purposes the base metal weld buildup must be one quarter inch thick.

Masato.Endo.ja Cross-Out

Masato.Endo.ja Typewritten Text

12/14/2024 C-1209 M. ENDO 11030028

FOUO

SHIP: DDG-114 CHG/VER: 1/1

5.4.1.2 Surface must be ground to sound metal prior to base metal weld buildup.

5.4.1.3 Fill each local pit and groove with weld material prior to application of each principal buildup layer.

5.4.1.4 Grind each surface of completed base metal weld buildup smooth if greater than 1/8 inch above plate surface.

5.4.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.4.2.1 Accomplish nondestructive testing in accordance with Line 11.

5.5 Pump out, clean, and dry the bilge area located in 1.2.12 to free from oil, debris, and other foreign matter.

5.6 Remove existing and install new each zinc and stud listed in 1.3.3 and 1.3.4 in accordance with 2.5 and 2.10, using 2.8 and 2.9 for guidance.

5.6.1 Chip and grind each surface flush in way of each repair.

5.6.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.7 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line(s) 12, for machinery side surface of each cover plate listed in 1.3.5.

5.8 Accomplish the requirements of 009-32 of 2.1 for machinery side surface of each bolting ring listed in 1.3.6.

5.9 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 11, for each tank listed in 1.3.7.

5.10 Accomplish the requirements of 009-25 of 2.1 for a completion air test of each tank listed in 1.3.1. Test pressure must be 2 PSIG. Allowable drop in pressure: None.

5.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.12 Notes:

5.12.1 Planner: Code 231A Y. Kishi, 243-6411

5.12.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.12.3 2.4 is available on P:\C200\C225\Enclosures\C231\Tank and Void Structural and Coating Condition Survey

(MRC G1N5).

5.12.4 This TGI meets the intent of DDG CSWT File No. 123-133, 123-142, and 123-145.

5.12.5 WPC will copy the following pages in reference.

REF. 2.5: Pages 1A, 1B, 3A, 4A, 4B, and 11A9 REF. 2.8: Pages 4, 4A, 4B, 4C, 4D, 4E, 4F, 7, 9, 5-9, 5A-9, 5B-9, 5C-9, 5D-9, and 3-5 REF. 2.9: Pages 3, 4, 4A, 4B, 4C, 4D, 7, 5-9, 5A-9, 5B-9, 7-5, and 9-5

5.12.6 Opening, initial cleaning, and closing of each space listed in 1.2.2 through 1.2.9 have been covered by following TGI No(s).

Fuel Tank Group-2 (5-126-2-F): 38K5212319A01 (KTR TGI) Fuel Tank Group-1 (5-174-1-F): 38K5212316A01 (KTR TGI) Oily Waste Drain Collecting Tank (5-174-2-F): 38K5212323A01 (KTR TGI)

FOUO

SHIP: DDG-114 CHG/VER: 1/1

Gas Turbine Waste Drain Collecting Tank (5-177-1-F): 38K5212325A01 (KTR TGI) Cofferdam (5-204-1-V): 38K5212356A01 (KTR TGI) Waste Water Drain Collecting Tank (5-212-2-W): 38K5212344A01 (KTR TGI) Fuel Expansion Seawater Overflow Tank Group-2 (5-212-4-F): 38K5212318A01 (KTR TGI) Fuel Expansion Seawater Overflow Tank Group-1 (5-214-1-F): 38K5212317A01 (KTR TGI)

5.12.7 Provision of oily/chemical water barge will be coordinated by Project Team.

5.12.8 JCNs EB14-ZAI2, EB14-ZAK4, EB14-ZAL8, and ER01-ZAA3 are related to this TGI.

5.12.9 Removal and installation of interferences, and gas free operation, preservation of boundary spaces relating to front loading structure repair are not included in this TGI. They will be covered by a DL in the future based on Contractor submitted condition report.

5.13 Government Furnished Material (GFM):

5.13.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.14 SRF-JRMC will provide the following service work: (TGI No. 38K5212320S02)

5.14.1 [C740] Crane and crane rigging service.

5.14.2 [X99E] Utility service, electrical.

5.14.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except onboard blasting work.

5.14.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.14.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.14.6 [C133] QA inspection for (G) symbol(s) and SurfaceCCIMS entry.

5.14.7 [C135] QA inspection for (G) symbol(s).

5.14.8 [C250] Technical support and process of the tank/void assessment results.

FOUO

J-1

SHIP: DDG-114 CHG/VER: 1/1

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

FOCT 5-174-4-F AY A 0 1

CU PHASE TITLE:

F/O - CLN, ASSESS, RPR, AND PRSV FUEL TANK GROUP-2 (5-174-4-F)

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

MANHOLE 4-199-2 HA FOCT 5-174-4-F TKMANHOLE 4-187-2 HA

ATTACHMENT LIST:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: TOTAL MAT’L COST TOTAL DURATION: PLANNING ACCEPTANCE:

38K5212320 A01 5027 $10,521.34 1

CU PHASE DESCRIPTION:

The purpose of this TGI is to clean, assess, repair, and preserve Fuel Tank Group-2 (5-174-4-F).

Location of Work:

Fuel Tank Group-2 (5-174-4-F) Fuel Tank Group-2 (5-126-2-F) Fuel Tank Group-1 (5-174-1-F) Oily Waste Drain Collecting Tank (5-174-2-F) Gas Turbine Waste Drain Collecting Tank (5-177-1-F) Cofferdam (5-204-1-V) Waste Water Drain Collecting Tank (5-212-2-W) Fuel Expansion Seawater Overflow Tank Group-2 (5-212-4-F) Fuel Expansion Seawater Overflow Tank Group-1 (5-214-1-F) Sonar Cooling Equipment Room (4-42-0-Q) Auxiliary Machinery Room No. One (4-126-0-E) Engine Room No. One (4-174-0-E) Crew Living Space No. 2 (3-97-02-L) CPO Baggage Room (3-78-1-A) Crew Baggage Room No. One (3-78-2-A)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

FOUO

J-2

SHIP: DDG-114 CHG/VER: 1/1

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

Version-1: change from Short Form to Long Form. C231A Y.

Nakamura 09/24/2024 -/-/N

V-01 0 0 0

FOUO

M-1

SHIP: DDG-114 CHG/VER: 1/1

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

FOCT 5-174-4-F AY A 0 1

CU PHASE TITLE:

F/O - CLN, ASSESS, RPR, AND PRSV FUEL TANK GROUP-2 (5-174-4-F)

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

38K5212320 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M ANODE,CORROSION PRE,

ORDER FOR KTR

ORIG: C231 Y. KISHI, 243-6411

9B 5342 008136058 NA 4 N 42675093 39/EA

002 M STUD,WELDING, ORDER FOR

KTR

ORIG: C231A Y. KISHI, 243-

9B 5307 012813886 NA 4 N 42675094 78/EA

003 M ANODE,CORROSION PRE,

ORDER FOR KTR

ORIG: C231A Y. KISHI, 243-

9B 5342 007021371 NA 4 N 42675095

128/EA

004 M STUD, WE, STUD, WELDING,

SIZE: 1/2"-13 X 3"THD LG,

OVERALL LENGTH 6",

MATL: MILD STEEL, MIL-S-

24149/1B, TY II, CL I, BIW CAT#

53222-251

ORDER FOR KTR

ORIG: C231A Y. KISHI, 243-

9B 5307 LL6999225 NA 4 N 42677460

128/EA

005 M NUT,SELF-LOCKING,HE,

ORDER FOR KTR

ORIG: C231A Y. KISHI, 243-

9B 5310 005957421 NA 4 N 42675096

206/EA

NOTES:

FOUO

M-2

SHIP: DDG-114 CHG/VER: 1/1

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

006 M WASHER,LOCK, ORDER FOR

KTR

ORIG: C231A Y. KISHI, 243-

9B 5310 015492705 NA 4 N 42675097

334/EA

007 M NUT, HEX, NUT, HEX, 1/2"-

13UNC-2B, ALLOY STEEL, GR

2H, ZINC-COATED,MIL-DTL-

1222 TY I

ORDER FOR KTR

ORIG: C231A Y. KISHI, 243-

9B 5310 LL4653891 NA 4 N 42677459

128/EA

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-114 FOCT 5-174-4-F AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38K5212320 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-114 FOCT 5-174-4-F AY A 0