TGI_38K5212348A01_c0v0.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: CHAIN LOCKER & SUMP AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-114 USS RALPH JOHNSON K52

CU PHASE TITLE:

F/O - CLN CHAIN LKR & CHAIN LKR SUMP 3-6-1-Q, 3-6-2-Q, & 3-12-0-W & REPL MH AY

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

YUUTA KISHI 231A 315-243-6411 13-SEP-2024

APPROVED BY: CODE PHONE DATE

YUUJI NAKAMURA 231A 315-243-6041 13-SEP-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: CHAIN LOCKER & SUMP AY A 0

FOUO

SHIP: DDG-114 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-5 J1-2 M1

1. SCOPE/PURPOSE

1.1 Title: Cleaning of Chain Locker (3-6-1-Q), Chain Locker (3-6-2-Q) and Chain Locker Sump (3-12-0-W) and Replacement of Manhole Assembly; accomplish

1.2 Location of Work:

1.2.1 Chain Locker (3-6-1-Q)

1.2.2 Chain Locker (3-6-2-Q)

1.2.3 Chain Locker Sump (3-12-0-W)

1.2.4 Anchor Holding Equipment Storeroom (0 1/2-W-0-A)

1.2.5 Windlass Machinery Room (0 1/2-2-0-Q)

1.2.6 Sonar Equipment Room No. 3 (3-18-0-Q)

1.2.7 Forepeak Tank (4-P-0-W)

1.3 Identification:

1.3.1 Quantity (One EA), Chain Locker

Space No.: 3-6-1-Q

1.3.2 Quantity (One EA), Chain Locker

Space No.: 3-6-2-Q

1.3.3 Quantity (One EA), Chain Locker Sump

Space No.: 3-12-0-W

1.3.4 Quantity (One AY), Manhole Assembly for 3-6-1-Q [Existing] Manhole No. : 0.5-8-1 Manhole Size: 15 Inches x 23 Inches Type: Flush Deck, Water-Tight

1.3.5 Quantity (One AY), Manhole Assembly for 3-6-2-Q [Existing] Manhole No. : 0.5-8-2 Manhole Size: 15 Inches x 23 Inches Type: Flush Deck, Water-Tight

1.3.6 Quantity (One AY), Manhole Assembly for 3-6-1-Q [New]

Manhole No. : 0.5-8-1 Manhole Size: 15 Inches x 23 Inches Type: Flush Deck, Water-Tight Remarks: See Assy No. 7 of 2.4 for details.

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SHIP: DDG-114 CHG/VER: 0/0

1.3.7 Quantity (One AY), Manhole Assembly for 3-6-2-Q [New]

Manhole No. : 0.5-8-2 Manhole Size: 15 Inches x 23 Inches Type: Flush Deck, Water-Tight Remarks: See Assy No. 7 of 2.4 for details.

1.3.8 Quantity (4 EA), Manhole Cover Plate

1.3.8.1 Quantity (One EA), Manhole Cover Plate for 3-6-1-Q

Manhole No.: 0 1/2-8-1 Size: 15 Inches x 23 Inches Material: Steel

1.3.8.2 Quantity (One EA), Manhole Cover Plate for 3-6-2-Q

Manhole No.: 0 1/2-8-2 Size: 15 Inches x 23 Inches Material: Steel

1.3.8.3 Quantity (2 EA), Manhole Cover Plate for 3-12-0-W

Manhole No.: 3-18-1 and 3-18-2 Size: 15 Inches x 23 Inches Material: Steel

1.3.9 Quantity (4 EA), Bolting Ring for Manhole Cover Plate

1.3.9.1 Quantity (One EA), Bolting Ring for Manhole Cover Plate for 3-6-1-Q Manhole No.: 0 1/2-8-1 Material: Steel

1.3.9.2 Quantity (One EA), Bolting Ring for Manhole Cover Plate for 3-6-2-Q Manhole No.: 0 1/2-8-2 Material: Steel

1.3.9.3 Quantity (2 EA), Bolting Ring for Manhole Cover Plate for 3-12-0-W Manhole No.: 3-18-1 and 3-18-2 Material: Steel

1.4 Security Classification: None.

1.5 Initial Condition: None.

1.6 Contractor work start date:

1.7 Contractor work completion date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - 1 N 2 LI FY-25 Local Standard Items - ORG N

3 TM S9086-

CJ-STM-

010/CH--075

Fasteners 7 N

Masato.Endo.ja Typewritten Text

14 JUL 2025

Masato.Endo.ja Typewritten Text

21 AUG 2025

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SHIP: DDG-114 CHG/VER: 0/0

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

4 DWG 8100-

1254-0085

FLUSH DK. W.T. & OIL TIGHT

BOLTED PLATE MANHOLE 15" x 36", 15" x 18" & 15" x 23"

AA Y AL

L

5 DWG 167-

7062372

MANHOLE LIST SHIP WIDE - Y 7H

9A

6 DWG 100-

7060366

UNIT STRL ARR DWG ASSY UNIT

C Y 3

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1. This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

5. PROCEDURE:

5.1 Accomplish the requirements of 099-902YO of 2.2 for each space listed in 1.3.1 through 1.3.3.

5.1.1 Install each manhole cover for each space listed in 1.3.1 through 1.3.3 in accordance with figures 075-4-1 of 2.3.

5.2 Remove each existing manhole assembly listed in 1.3.4 and 1.3.5, and install each new manhole assembly listed in 1.3.6 and 1.3.7 in accordance with 2.4 and 2.5, using 2.6 for guidance.

5.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.2.2 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each manhole assembly. Allowable leakage: None.

5.3 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 24, for chain locker and chain locker sump side surface, and Table 3, Line(s) 25, for windlass machinery room and sonar equipment room side surface of each cover plate listed in 1.3.8.

5.4 Accomplish the requirements of 009-32 of 2.1 for each bolting ring listed in 1.3.9.

5.5 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.6 Notes:

5.6.1 Planner: Code 231A Y. Kishi, 243-6411

5.6.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.6.3 Opening, cleaning, and closing of each tank listed in 1.2.7 will be covered by TGI No. 38K5212345A01 (KTR

TGI).

Masato.Endo.ja Typewritten Text

12/21/2024 C-1209 M. ENDO 11030028

Masato.Endo.ja Cross-Out

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SHIP: DDG-114 CHG/VER: 0/0

5.6.4 Removal and installation of bow anchor and anchor chains will be covered by TGI No. 38K5258101A01 (KTR

TGI).

5.6.5 This TGI meets the intent of DDG CSWT File No. 123-133.

5.6.6 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.6.7 JCNs ER01-ZA83, ER01-ZA84, and EB14-ZA85 are related to this TGI.

5.7 Government Furnished Material (GFM):

5.7.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.8 SRF-JRMC will provide the following service work: (TGI No. 38K5212348S02)

5.8.1 [C740] Crane and crane rigging service.

5.8.2 [X99E] Utility service, electrical.

5.8.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

5.8.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.8.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.8.6 [C133] QA inspection for (G) symbol(s).

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J-1

SHIP: DDG-114 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

CHAIN LOCKER & SUMP AY A 0 0

CU PHASE TITLE:

F/O - CLN CHAIN LKR & CHAIN LKR SUMP 3-6-1-Q, 3-6-2-Q, & 3-12-0-W & REPL MH AY

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

MANHOLE 0.5-8-1 HA MANHOLE 3-18-2 HA VOID 3-6-1-Q VD MANHOLE 0.5-8-2 HA

MANHOLE 3-18-1 HA VOID 3-6-2-Q VD VOID 3-12-0-W VD

ATTACHMENT LIST:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: TOTAL MAT’L COST TOTAL DURATION: PLANNING ACCEPTANCE:

38K5212348 A01 1107 $2,201.20 1

CU PHASE DESCRIPTION:

The purpose of this TGI is to clean Chain Locker (3-6-1-Q), Chain Locker (3-6-2-Q) and Chain Locker Sump (3-12- 0-W) and replace manhole assembly.

Location of Work:

Chain Locker (3-6-1-Q) Chain Locker (3-6-2-Q) Chain Locker Sump (3-12-0-W) Anchor Holding Equipment Storeroom (0 1/2-W-0-A) Windlass Machinery Room (0 1/2-2-0-Q) Sonar Equipment Room No. 3 (3-18-0-Q) Forepeak Tank (4-P-0-W)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

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J-2

SHIP: DDG-114 CHG/VER: 0/0

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

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M-1

SHIP: DDG-114 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

CHAIN LOCKER & SUMP AY A 0 0

CU PHASE TITLE:

F/O - CLN CHAIN LKR & CHAIN LKR SUMP 3-6-1-Q, 3-6-2-Q, & 3-12-0-W & REPL MH AY

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

38K5212348 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M MANHOLE, 15" X 23", , STEEL,

15" X 23", DH-36,0-15

PSI,FLUSH DECK, W.T & O.T,

BOLTED,REFERENCE

DRAWING: BIW DWG: 8100-

1254-0085 REV-AA, ASSY NO

OREDER FOR KTR

ORIG: C231A Y. KISHI, 243-

9B 2040 LL4639459 NA 4 N 42567554 2/EA

NOTES:

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-114 CHAIN LOCKER & SUMP AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38K5212348 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-114 CHAIN LOCKER & SUMP AY A 0