TGI_38K5212393A01_c0v0.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: COMPT 4-370-5-A AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-114 USS RALPH JOHNSON K52

CU PHASE TITLE:

F/O - REPAIR STRUCTURE MEMBERS IN 4-370-5-A

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

KAZUHIRO KOMAKI 231A 315-243-6808 21-NOV-2024

APPROVED BY: CODE PHONE DATE

YUUJI NAKAMURA 231A 315-243-6041 21-NOV-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: COMPT 4-370-5-A AY A 0

FOUO

SHIP: DDG-114 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-4 J-1 M-1

1. SCOPE/PURPOSE

1.1 Title: Structural Member in 4-370-5-A, Starboard; repair

1.2 Location of Work:

1.2.1 Supply Department Storeroom No. 3 (4-370-5-A)

1.2.2 Supply Department Issue Room “HAZMINCEN” (4-410-1-K)

1.2.3 Fuel Tank Group-6 (5-370-0-F)

1.3 Identification:

1.3.1 Quantity (One EA), Deck Grating Support on Frame 382, Stbd

Material: OS, MIL-S-22698 GR A, 2 Inches x 2 Inches x 3/16 Inch Thickness Angle Remarks: See Sheet 4E Section 4E-2F of 2.3 and 2.4 for details and Sketch Enclosure-02 for location details.

1.3.2 Quantity (One EA), Vertical Stiffener on Transverse Bulkhead Frame 410 in 4-370-5-A, Stbd

Material: HS, MIL-S-22698 GR AH-36, 6 Inches x 4 Inches x 9.5 LBs Thickness, T-Bar Remarks: See Engrg Inst Enclosure-01, 2.3, and 2.5 for details and Sketch Enclosure-02 for location details.

1.3.3 Quantity (One EA), Transverse Stiffener, Frame 398 and Stringer-14A (S), Starboard (Stbd)

Base Material:

Transverse Stiffener, Frame 398: HS, MIL-S-22698 GR AH-36, 6 Inches x 4 Inches x 7 LBs Thickness, T-Bar Stringer-14A (S): HS, MIL-S-22698 GR AH-36, 18 Inches x 7-1/2 Inches x 50 LBs Thickness, T-Bar Remarks: See Sheet 8 and 8D of 2.3 for details and Sketch Enclosure-02 for location details.

1.3.4 Quantity (One EA), Transverse Stiffener, Frame 396 and Stringer-12 (S), Stbd

Base Material:

Transverse Stiffener, Frame 396: HS, MIL-S-22698 GR AH-36, 6 Inches x 4 Inches x 7 LBs Thickness, T-Bar Stringer-12 (S): HS, MIL-S-22698 GR AH-36, 12 Inches x 4 Inches x 14 LBs Thickness, T-Bar Remarks: See Sheet 8 and 8D of 2.3 for details and Sketch Enclosure-02 for location details.

1.3.5 Quantity (2 EA), Deck Grating Support and Deck Pad on Frame 380 and Frame 382, Stbd

Base Material:

Deck Grating Support: HS, MIL-S-22698 GR A, 2 Inches x 2 Inches x 3/16 Inch Thickness Angle Deck Pad: OS, MIL-S-22698 GR A, 15.3 LBs Plate Remarks: See Sheet 29A of 2.6 for details and Sketch Enclosure-02 for location details.

1.3.6 Quantity (55 SF), Second Platform Plating and Shell Plating in 4-370-5-A, including vertical surface up to height of 4 inches

FOUO

SHIP: DDG-114 CHG/VER: 0/0

Remarks: See Sketch Enclosure-02 for location details.

1.4 Security Classification: None.

1.5 Initial Condition: None.

1.6 Contractor work start date: 14 JUL 2025

1.7 Contractor work completion date: 11 DEC 2025

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - 1 N 2 LI FY-25 Local Standard Items - ORG N

3 DWG 100-

7063219

UNIT STRUCTURAL ARR DWG

ASSY UNIT 3320

- Y 8,8 D, 5B -9

4 DWG 672-

7060711

FAB OF STRM GRTG ZONE 1 & 2 B Y 29

A

5 DWG 100-

7063220

UNIT STRUCTURAL ARR DWG

ASSY UNIT 3330

- Y 5B -1

6 DWG 600-

7059106

INSTL OF HULL OUTFIT, DESIGN

ZONE 3330

D Y 3E ,4 E, 6A

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Remove existing, fabricate and install new each deck grating support and vertical stiffener listed in 1.3.1 and

1.3.2 in accordance with Enclosure-01, using 2.3 through 2.6 for guidance.

5.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.2 Accomplish weld repair of deficient weld on each existing transverse stiffener, deck grating support, and deck pad listed in 1.3.3 through 1.3.5, using 2.3 through 2.5 for guidance.

5.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.3 Accomplish the requirements of 009-32 of 2.1 including Table 3, Line 25, for each area listed in 1.3.6.

5.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

Masato.Endo.ja Cross-Out

Masato.Endo.ja Typewritten Text

1/11/2025 C-1209 M. ENDO 11030028

FOUO

SHIP: DDG-114 CHG/VER: 0/0

5.5 Notes:

5.5.1 Planner: Code 231A K. Komaki, 243-6808

Engineer: Code 250 M. Kunugi, 243-7885

5.5.2 Work Integration Manger (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.5.3 Opening, initial cleaning, and closing of each space listed in 1.2.3 have been covered by TGI No.

38K5259301A01 (KTR TGI).

5.5.4 JCNs ES01-NA83, ES01-NA84, ES01-NA85, and ES01-NA86 are related to this TGI.

5.6 Government Furnished Material (GFM):

5.6.1 SRF-JRMC will provide GFM listed in Appendix ”M”.

5.7 SRF-JRMC will provide the following service work: (TGI No. 38K5212393S02).

5.7.1 [C740] Crane and crane rigging service.

5.7.2 [X99E] Utility service, electrical.

5.7.3 [X99M] Utilities service, including low pressure air supply, water supply, and steam supply.

5.7.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.7.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.7.6 [C133] QA Inspection for (G) symbol(s).

FOUO

J-1

SHIP: DDG-114 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

COMPT 4-370-5-A AY A 0 0

CU PHASE TITLE:

F/O - REPAIR STRUCTURE MEMBERS IN 4-370-5-A

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

CMPT 4-370-5-A MS CMPT 4-410-1-K MS FOCT 5-370-0-F TK

ATTACHMENT LIST:

1. ENCLOSURE-01 (38K5212393A01-Engrg Inst.pdf) saved on 15-NOV-2024 0000.

2. ENCLOSURE-02 (38K5212393A01-Sketch.pdf) saved on 15-NOV-2024 0000.

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: TOTAL MAT’L COST TOTAL DURATION: PLANNING ACCEPTANCE:

38K5212393 A01 269 $1,024.50 0

CU PHASE DESCRIPTION:

The purpose of this TGI is to repair Structural Member in 4-370-5-A.

Supply Department Storeroom No. 3 (4-370-5-A) Supply Department Issue Room “HAZMINCEN” (4-410-1-K) Fuel Tank Group-6 (5-370-0-F)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

FOUO

M-1

SHIP: DDG-114 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

COMPT 4-370-5-A AY A 0 0

CU PHASE TITLE:

F/O - REPAIR STRUCTURE MEMBERS IN 4-370-5-A

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

38K5212393 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M BEAM, T-SHAPE, BEAM,

STRUCTURAL, T-SHAPE, SIZE:

6" X 4" X 9.5LBS, MATL: HIGH

TENSILE STEEL, MIL-S-22698,

GRADE AH36.

ORDER FOR KTR

ORIG: C231A, K. KOMAKI, 243-

9B 9520 LL6991126 NA 4 N 43197428 2/FT

NOTES:

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-114 COMPT 4-370-5-A AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38K5212393 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-114 COMPT 4-370-5-A AY A 0

38K5212393A01 ENCLOSURE-01 SHEET 1 OF 3

38K5212393A01 ENCLOSURE-01 SHEET 2 OF 3

38K5212393A01 ENCLOSURE-01 SHEET 3 OF 3

1. DEFICIENT WELD IN TRANSV INTMD STIF FR 396 AND FR 398 ON STBD SHELL. ES01-NA86

2. INSUFFICIENT SIZE OF MATERIAL & DEFICIENT WELD (3 EA) IN GRATING SUPPORT. ES01-NA84

3. DEFICIENT WELD IN VERT STIF L-8(S) ON WTRTT TRANSV BHD FR 410. ES01-NA83

4. LOCALIZED CRSN AREAS ON 2ND PLATF AND SHELL PLTG (55 SQFT IN TOTAL). ES01-NA85

38K5212393A01

SKETCH

ENCLOSURE-02 Sheet 1 of 7

38K5212393A01

ENCLOSURE-02 Sheet 2 of 7

AutoCAD SHX Text

STBD, LKG OUTBDOUTBD

AutoCAD SHX Text_1 FINDING #1aa

AutoCAD SHX Text_2

STBD, LKG AFTAFT

AutoCAD SHX Text_3 FINDING #1a-1a-1

AutoCAD SHX Text_4 STGR-14A (S) 18 x 7 1/2 x 50# I-T, HS

AutoCAD SHX Text_5

FWD

AutoCAD SHX Text_6

SHELL (S)

AutoCAD SHX Text_7

STGR-15 (S)

AutoCAD SHX Text_8

STGR-14A (S)

AutoCAD SHX Text_9

STGR-12 (S)

AutoCAD SHX Text_10

NT TRANSV FL FR 394

AutoCAD SHX Text_11

NT TRANSV FL FR 399

AutoCAD SHX Text_12

TRANSV INTMD STIF FR 398

AutoCAD SHX Text_13 DEFICIENT WELD SEE FINDING #1a-1

AutoCAD SHX Text_14

DEFICIENT WELD 1/2 LG

AutoCAD SHX Text_15

NT TRANSV FL FR 399

AutoCAD SHX Text_16 TRANSV INTMD STIF FR 398 6 x 4 x 7# T, HS

ENCLOSURE-02

Sheet 3 of 7

AutoCAD SHX Text_17

STBD, LKG FWD

AutoCAD SHX Text_18 FINDING #1bb

AutoCAD SHX Text_19

STBD, LKG FWD

AutoCAD SHX Text_20 FINDING #1b-1b-1

AutoCAD SHX Text_21

SHELL (S)

AutoCAD SHX Text_22

STGR-12 (S)

AutoCAD SHX Text_23 DEFICIENT WELD SEE FINDING #1b-1b-1-1

AutoCAD SHX Text_24 STGR-12 (S) 12 x 4 x 14# I-T, HS

AutoCAD SHX Text_25

DEFICIENT WELD 1" LG

AutoCAD SHX Text_26

NT TRANSV FL FR 394

AutoCAD SHX Text_27

TRANSV INTMD STIF FR 3966

AutoCAD SHX Text_28 TRANSV INTMD STIF FR 396 6 x 4 x 7# T, HS

Sheet 4 of 7

AutoCAD SHX Text_29

STBD, LKG INBDINBD

AutoCAD SHX Text_30

FINDING #22

AutoCAD SHX Text_31

STBD, LKG INBDINBD

AutoCAD SHX Text_32 FINDING #2aa

AutoCAD SHX Text_33

OT LONG BHD BLW 2ND PLATE 16'-9 OFF CL STBD

AutoCAD SHX Text_34

AutoCAD SHX Text_35

AutoCAD SHX Text_36

AutoCAD SHX Text_37

AutoCAD SHX Text_38

2ND PLATF

AutoCAD SHX Text_39

WTRTT LONG BHD 11'-3 OFF CL STBD

AutoCAD SHX Text_40

WTRTT TRANSV BHD FR 370

AutoCAD SHX Text_41

NT TRANSV FLR FR 378

AutoCAD SHX Text_42

NT TRANSV FL FR 386

AutoCAD SHX Text_43 DEFICIENT WELD SEE FINDING #2a

AutoCAD SHX Text_44 DEFICIENT WELD SEE FINDING #2c

AutoCAD SHX Text_45 DEFICIENT WELD SEE FINDING #2b

AutoCAD SHX Text_46

FWD

AutoCAD SHX Text_47

OT LONG BHD BLW 2ND PLATE 16'-9 OFF CL STBD

AutoCAD SHX Text_48

FWD

AutoCAD SHX Text_49

2ND PLATF 15.3# HS

AutoCAD SHX Text_50

OT LONG BHD BLW 2ND PLATE 16'-9 OFF CL STBD

AutoCAD SHX Text_51 INSUFFICIENT SIZE DK GRTG SPRT ANGLE 2 x 2 x 3/16 L, STL

AutoCAD SHX Text_52

DEFICIENT WELD 4 LG

AutoCAD SHX Text_53

GRTG SPRT

Sheet 5 of 7

AutoCAD SHX Text_54

STBD, LKG INBDINBD

AutoCAD SHX Text_55 FINDING #2bb

AutoCAD SHX Text_56

STBD, LKG INBDINBD

AutoCAD SHX Text_57 FINDING #2cc

AutoCAD SHX Text_58

WTRTT LONG BHD 11'-3 OFF CL STBD

AutoCAD SHX Text_59

FWD

AutoCAD SHX Text_60

FWD

AutoCAD SHX Text_61

WTRTT LONG BHD 11'-3 OFF CL STBD

AutoCAD SHX Text_62

DEFICIENT WELD 4 LG

AutoCAD SHX Text_63

DEFICIENT WELD 4 LG

AutoCAD SHX Text_64 DK GRTG SPRT ANGLE 2 x 2 x 3/16 L, STL

AutoCAD SHX Text_65 DK GRTG SPRT ANGLE 2 x 2 x 3/16 L, STL

AutoCAD SHX Text_66

2ND PLATF

AutoCAD SHX Text_67

2ND PLATF

AutoCAD SHX Text_68

DK PAD 15.3# STL

AutoCAD SHX Text_69

DK PAD 15.3# STL

ENCLOSURE-02 Sheet 6 of 7

AutoCAD SHX Text_70

STBD, LKG AFT

AutoCAD SHX Text_71

FINDING #3

AutoCAD SHX Text_72

STBD, LKG OUTBD

AutoCAD SHX Text_73

FINDING #3-1

AutoCAD SHX Text_74 FLANGE OF TRANSV FL FR 410 5 x 3/8 THK, FB, ASTM A588 GR A

AutoCAD SHX Text_75

SHELL (S)

AutoCAD SHX Text_76

STGR-14A (S)

AutoCAD SHX Text_77

WTRTT TRANSV BHD FR 410

AutoCAD SHX Text_78

STGR-12 (S)

AutoCAD SHX Text_79

VERT STIF L-9 (S)

AutoCAD SHX Text_80

VERT STIF L-8 (S)

AutoCAD SHX Text_81

VERT STIF L-7 (S)

AutoCAD SHX Text_82

DEFICIENT WELD SEE FINDING #3-1

AutoCAD SHX Text_83

TRANSV FL FR 410

AutoCAD SHX Text_84

FWD

AutoCAD SHX Text_85 VERT STIF L-8 (S) 6 x 4 x 9.5# T, HS

AutoCAD SHX Text_86

WEB OF TRANSV FL FR 410 10.2# HS

AutoCAD SHX Text_87 DEFICIENT WELD 2 3/4 LG x 3/8 WD

ENCLOSURE-02 Sheet 7 of 7

Kazuhiro.Komaki.ja Stamp

Kazuhiro.Komaki.ja_1 Text Box