TGI_38K5212345A01_c0v0.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: TK 4-P-0-W AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-114 USS RALPH JOHNSON K52

CU PHASE TITLE:

F/O – CLEAN, ASSESS, REPAIR, PSV FOREPEAK TK (4-P-0-W) & REPLACE MH ASSY

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

SHUUHEI KOMATSU 231A 315-243-6786 11-OCT-2024

APPROVED BY: CODE PHONE DATE

YUUJI NAKAMURA 231A 315-243-6041 11-OCT-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

This work Affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

SURFMEPP

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL III

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: TK 4-P-0-W AY A 0

FOUO

SHIP: DDG-114 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-5 J-1 M-1

1. SCOPE/PURPOSE:

1.1 Title: Cleaning, Assessment, Repair, and Preservation of Forepeak Tank (4-P-0-W) and Replacement of Manhole Assembly for 4-P-0-W; accomplish

1.2 Location of Work:

1.2.1 Forepeak Tank (4-P-0-W)

1.2.2 Windlass Machinery Room (0 1/2-2-0-Q)

1.2.3 Anchor Holding Equipment Storeroom (0 1/2-W-0-A)

1.3 Identification:

1.3.1 Quantity (One EA), Forepeak Tank

Tank No.: 4-P-0-W Capacity: 12,482 Gallons

1.3.2 Quantity (One AY), Manhole Assembly for 4-P-0-W [Existing]

Manhole No. : 0 1/2-4-1 Manhole Size: 23 Inches x 15 Inches Type: Flush Deck, Water-Tight

1.3.3 Quantity (One AY), Manhole Assembly for 4-P-0-W [New]

Manhole No. : 0 1/2-4-1 Manhole Size: 23 Inches x 15 Inches Type: Flush Deck, Water-Tight Remarks: See Assy No. 7 of 2.7 for material and details

1.3.4 Quantity (2 EA), Manhole Cover Plate and Air Vent Hose Connection (AVHC) Cover Plate for 4-P-0-W

Manhole No(s).: 0 1/2-4-1 Size: 23 Inches x 15 Inches AVHC No(s).: 0 1/2-J-2 Size: 10 Inches Diameter Material: Steel

1.3.5 Quantity (2 EA), Bolting Ring for Manhole Cover Plate and AVHC Cover Plate for 4-P-0-W

Manhole No(s).: 0 1/2-4-1 AVHC No(s).: 0 1/2-J-2

1.4 Security Classification: None.

1.5 Initial Condition: None.

FOUO

SHIP: DDG-114 CHG/VER: 0/0

1.6 Contractor Work start date:

1.7 Contractor Work completion date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - 1 N 2 LI FY-25 Local Standard Items - ORG N

3 TM T-9630-

AB-MMD-

Corrosion Control Assessment and Maintenance Manual (CCAMM)

3 N

4 TM NAVSEA

4790/14

Tank and Void Structural and Coating Condition Survey (MRC G1N5)

- N

5 TM S9086-

CJ-STM-

010/CH-075

Fasteners 7 N

6 DWG 167-

7062372

MANHOLE LIST SHIP WIDE - Y 7H

,9 A

7 DWG 8100-

1254-0085

FLUSH DK. W.T. & OIL TIGHT

BOLTED PLATE MANHOLE 15" x 36", 15" x 18" & 15" x 23"

AA Y AL

L

8 DWG 100-

7063172

UNIT STRUCTURAL ARR DWG

ASSYUNIT 1150

- Y SE

E N

OT

E

9 DWG 100-

7063171

UNIT STRUCTURAL ARR DWG

ASSYUNIT 1210

- Y 3A

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix "D" Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish the requirements of 099-902YO of 2.2 for each tank listed in 1.3.1.

5.1.1 Accomplish an assessment of each tank listed in 1.3.1 for existing preservation coating, structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including sounding tubes, tank/void vents, overflows, piping and associated material, structural members, ladders, anodes, desiccant, tank level indicator (TLI), radar TLI, and their electric cables, stud, and tank top cable penetration, and manhole covers in accordance with 2.3 and 2.4.

Document the assessment on 2.4.

(I) "CCIMS ASSESSMENT"

5.1.1.1 Mark each corroded, damaged and/or deteriorated coating area in each tank.

Masato.Endo.ja Cross-Out

Masato.Endo.ja Typewritten Text

21 AUG 2025

Masato.Endo.ja Typewritten Text

14 JUL 2025

Masato.Endo.ja Typewritten Text

12/16/2024 C-1209 M. ENDO 11030028

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SHIP: DDG-114 CHG/VER: 0/0

5.1.1.2 Submit one legible copy, in hard copy, or approved transferrable media, of completed assessment form 2.4 to the SUPERVISOR.

5.1.2 Accomplish the requirements of 009-107 of 2.1.

5.1.2.1 Ensure General Cleaning must be Level III.

5.1.3 Install each manhole cover for each tank listed in 1.3.1 in accordance with Figure 075-4-1 of 2.5.

5.2 Remove each existing manhole assembly listed in 1.3.2 and install each new manhole assembly listed in 1.3.3 in accordance with 2.6, using 2.7 and 2.8 for guidance.

5.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.2.2 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each manhole assembly. Allowable leakage: None.

5.3 Repair each tank listed in 1.3.1, based on the CCIMS assessment report as designated by the SUPERVISOR, using 2.8 and 2.9 for guidance. See 5.8.4 and 5.8.5.

5.3.1 Base metal weld buildup a total of 36 square inches of each plate defect in the tank bottom.

5.3.1.1 For bidding purposes the base metal weld buildup must be one quarter inch thick.

5.3.1.2 Surface must be ground to sound metal prior to base metal weld buildup.

5.3.1.3 Fill each local pit and groove with weld material prior to application of each principal buildup layer.

5.3.1.4 Grind each surface of completed base metal weld buildup smooth if greater than 1/8 inch above plate surface.

5.3.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.3.2.1 Accomplish nondestructive testing in accordance with Line 11.

5.4 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 18, for a total of 158 square feet of defective painted surfaces, for each tank listed in 1.3.1, as designated by the SUPERVISOR.

5.4.1 The preservation area must not exceed 10 square feet per one area.

5.5 Accomplish the requirements of 009-32 of 2.1, including Table 4, Line(s) 18, for tank side surface, and Table 3, Line(s) 27, for Windlass Machinery Room and Anchor Holding Equipment Storeroom side surface of each cover plate listed in 1.3.4.

5.6 Accomplish the requirements of 009-32 of 2.1 for each bolting ring listed in 1.3.5.

5.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.8 Notes:

5.8.1 Planner: Code 231A S. Komatsu, 243-6786

5.8.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.8.3 This TGI meets the intent of DDG CSWT File Nos. 123-117, 123-118, and 123-133.

FOUO

SHIP: DDG-114 CHG/VER: 0/0

5.8.4 Removal and installation of interferences, and gas free operation, preservation of boundary spaces relating to front loading structure repair are not included in this TGI. They will be covered by a DL in the future based on Contractor submitted condition report.

5.8.5 Materials for structure members relating to front loading repair will be provided in the future as a DL based on Contractor submitted condition report.

5.8.6 2.4 is available on P:\C200\C225\Enclosures\C231\Tank and Void Structural and Coating Condition Survey

(MRC G1N5).

5.8.7 WPC will copy the following pages in reference.

REF. 2.8: Pages 3, 3A, 3C, 4, 5A, 5B, 5C, 5D, 5E, 5F, 5G, 5H, 5J, 5K, 5L, 5M, 6, 9, 8-8, 3B-13, and 5-13.

5.8.8 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.8.9 JCNs ER01-ZA80, ER01-ZAA8, ER01-ZAB9, and ER01-ZAC2 are related to this TGI.

5.9 Government Furnished Material (GFM):

5.9.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.10 SRF-JRMC will provide the following service work: (TGI No. 38K5212345S02).

5.10.1 [C740] Crane and crane rigging service.

5.10.2 [X99E] Utility service, electrical.

5.10.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

5.10.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.10.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.10.6 [C133] QA inspection for (G) symbol(s) and data base entry for CCIMS.

5.10.7 [C250] Technical support and process of the tank/void assessment results.

FOUO

J-1

SHIP: DDG-114 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

TK 4-P-0-W AY A 0 0

CU PHASE TITLE:

F/O – CLEAN, ASSESS, REPAIR, PSV FOREPEAK TK (4-P-0-W) & REPLACE MH ASSY

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

BLST TK 4-P-0-W TK CMPT 0.5-2-0-Q MS CMPT 0.5-W-0-A MS

ATTACHMENT LIST:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE

JO: KO: TOTAL MAN HRS: TOTAL MAT’L COST TOTAL DURATION: PLANNING ACCEPTANCE:

38K5212345 A01 901 $4,650.00 1

CU PHASE DESCRIPTION:

The purpose of this TGI is to clean, assess, repair, and preserve Forepeak Tank (4-P-0-W) and replace manhole assembly for 4-P-0-W.

Location of Work:

Forepeak Tank (4-P-0-W) Windlass Machinery Room (0 1/2-2-0-Q) Anchor Holding Equipment Storeroom (0 1/2-W-0-A)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

FOUO

M-1

SHIP: DDG-114 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

TK 4-P-0-W AY A 0 0

CU PHASE TITLE:

F/O – CLEAN, ASSESS, REPAIR, PSV FOREPEAK TK (4-P-0-W) & REPLACE MH ASSY

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

38K5212345 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M MANHOLE, MANHOLE,

MATERIAL: STEEL, SIZE: 15" X

23", DH-36, 0-15 PSI, FLUSH

DECK, W.T & O.T, BOLTED,

REFERENCE DRAWING: BIW

DWG: 8100-1254-0085 REV-AA,

ASSY NO 0007, BIW CAT#:

01201-077

ORIG: C231A S. KOMATSU,

243-6786

ORDERED FOR KTR

LL4639459 NA 4 N 1/EA

NOTES:

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-114 TK 4-P-0-W AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38K5212345 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-114 TK 4-P-0-W AY A 0