About this file

This document is a project scope and existing conditions summary for a federal repair project at a military facility.

Project #6 involves the replacement of the HVAC system and associated controls in Building J01207 at the 446th Airlift Wing Operations Facility. The building, approximately 11,000 square feet in size, is currently served by an 18.6-ton multi-zone packaged air-handling unit installed around 2005 that has exceeded its expected service life. The existing system exhibits repeated mechanical and control failures affecting the supply fan assembly, actuators, dampers, and multi-zone mixing sections, resulting in inconsistent airflow, poor temperature control, and increased maintenance demands. The unit lacks modern energy-efficient components and does not meet current performance or control standards. Concurrent with HVAC replacement, the project includes replacement of deteriorated interior finishes—carpet, ceiling tiles, and lighting fixtures—due to the necessity of opening the entire ceiling space for ductwork replacement. The existing DDC (Direct Digital Control) system requires replacement as well, as it is obsolete and incompatible with the base Energy Monitoring Control System (EMCS) framework version N4, preventing DDC managers in Building 2012 from controlling and supervising the building's HVAC system activity. The project includes mechanical system design drawings, equipment schedules, utility infrastructure maps, and photographs documenting the current conditions of the building exterior, mechanical room, and existing chiller and boiler equipment.

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Other files

File Type Posted
Project 4_Attachment 0008 Scopes_14 May 2026.pdf PDF
QA_JBLM FORGE_20260518.pdf PDF
Project 17_Attachment 0021 Scopes_15 May 2026.pdf PDF
JBLM_FORGE_RPP_Amendment 3.pdf PDF
Project 14_Attachment 0018 Scopes_11 May 2026.pdf PDF
ATTACH0003 MICC_CONSTRUCTION_OTA_TC_FORGE ver05122026.pdf PDF
Project 15_Attachment 0019 Scopes_11 May 2026.pdf PDF
Project 1_Attachment 0005 D Scopes_11 May 2026.pdf PDF
Project 9_Attachment 0013 Scopes_11 May 2026.pdf PDF
Project 2_Attachment 0006 Scopes_10 May 2026.pdf PDF
Project 3_Attachment 0007 Scopes_10 May 2026.pdf PDF
JBLM_FORGE_RPP_Amendment 2.pdf PDF
Project 6_Attachment 0010 Scopes_11 May 2026.pdf PDF
JBLM_FORGE_RPP_Amendment_1.pdf PDF
QA_JBLM FORGE_20260428.pdf PDF
Project 1_Attachment 0005 A Scopes_07 Apr 2026.pdf PDF
FORGE Site Visits.pdf PDF
Special Notice JBLM Site Visit.pdf PDF
JBLM FORGE Site Visit Registration 20260422.xlsx XLSX spreadsheet
Project 1_Attachment 0005 B Scopes_07 Apr 2026.pdf PDF
Project 1_Attachment 0005 C Scopes_07 Apr 2026.pdf PDF
Project 4_Attachment 0008 Scopes_07 Apr 2026.pdf PDF
Project 17_Attachment 0021 Scopes_07 Apr 2026.pdf PDF
Project 10_Attachment 0014 Scopes_07 Apr 2026.pdf PDF
JBLM_FORGE_RPP_04172026.pdf PDF
Project 12_ Attachment 0016 Scopes_07 Apr 2026.pdf PDF
ATTACH0004 JBLM FORGE CLIN STRUCTURE.xlsx XLSX spreadsheet
Project 13_ Attachment 0017 Scopes_07 Apr 2026.pdf PDF
Project 1_Attachment 0005 A Scopes_07 Apr 2026.pdf PDF
Project 3_ Attachment 0007 Scopes_07 Apr 2026.pdf PDF
Project 8_ Attachment 0012 Scopes_07 Apr 2026.pdf PDF
Project 5_Attachment 0009 Scopes_07 Apr 2026.pdf PDF
Project 16_ Attachment 0020 Scopes_07 Apr 2026.pdf PDF
Project 18_Attachment 0022 Scopes_07 Apr 2026.pdf PDF
Project 15_Attachment 0019 Scopes_07 Apr 2026.pdf PDF
Project 1_Attachment 0005 B Scopes_07 Apr 2026.pdf PDF
Project 19_Attachment 0023 Scopes_07 Apr 2026.pdf PDF
Project 1_Attachment 0005 C Scopes_07 Apr 2026.pdf PDF
ATTACH0003 MICC_CONSTRUCTION_OTA_TC_FORGE ver04082026.pdf PDF
Project 2_ Attachment 0006 Scopes_07 Apr 2026.pdf PDF
ATTACH0002_Contract 01 Specifications_JBLMFORGE_RPP.pdf PDF
Project 7_ Attachment 0011 Scopes_07 Apr 2026.pdf PDF
Project 11_ Attachment 0015 Scopes_07 Apr 2026.pdf PDF
ATTACH0001_FY26 JBLM FORGE - Project List 20260414.xlsx XLSX spreadsheet
Project 9_ Attachment 0013 Scopes_07 Apr 2026.pdf PDF
Project 14_Attachment 0018 Scopes_07 Apr 2026.pdf PDF
MICC_JBLM_FORGE_INDUSTRYDAY_SAM.GOV NONCUI.pdf PDF
Pages 601-700 from Attachment 004 Project Scopes.pdf PDF
Pages 1-500 from Attachment 004 Project Scopes.pdf PDF
Pages 701-900 from Attachment 004 Project Scopes.pdf PDF
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Text version

Project #6: Repair HVAC & Controls 446th AW Ops Facility

Project Title: Replace HVAC System in Building J01207

Project Scope:

The exisƟng mulƟzone air handling unit is well beyond its intended life expectancy and is exhibiƟng repeated mechanical and control failures. MulƟple components - including the supply fan assembly, actuators, dampers, and mulƟzone mixing secƟons - are deteriorated, resulƟng in inconsistent airflow, poor temperature control, and increased maintenance demand. The unit lacks modern energy-efficient components and does not meet current performance or control standards.

The connected interior finishes - including the carpet, ceiling Ɵles, and lighƟng fixtures - are also beyond their service life, with worn flooring, damaged ceiling Ɵles, and mulƟple non-funcƟonal lights. Because replacement of the HVAC and associated ductwork will require opening the enƟre ceiling space, it is pracƟcal and cost-effecƟve to replace these aging interior elements concurrently rather than performing redundant work in separate projects.

The DDC system requires replacement to interconnect with the HVAC system. The exisƟng DDC system in this building has also experienced mulƟple failures of the JACE, controllers, and actuators. This system is also obsolete and not compaƟble with the exisƟng base Energy

Monitoring Control System (EMCS) framework version N4 resulƟng the DDC managers located in Building 2012 inability to control and supervise the building HVAC system acƟvity.

Exis ng Condi ons:

Building J01207 (approx. 11,000 sqŌ) is currently served by a centralized HVAC system consisƟng of an 18.6-ton mulƟ-zone packaged air-handling unit that distributes condiƟoned air to mulƟple zone throughout the facility. Cooling is provided via a central water chiller, which supplies chilled water to a cooling coil within the packaged unit. HeaƟng is provided by a boiler that supplies hot water to a heaƟng coil located inside the same packaged unit.

Zone temperature control is achieved through modulaƟng dampers and control actuators that regulate airflow to individual spaces. See pages 2 and 3 for the exisƟng HVAC system.

The system was installed around 2005 and has exceeded its expected service life. Key components – including the supply fan assembly, dampers, and actuators – are experiencing age-related failure, resulƟng in inconsistent air flow, poor temperature control, and unreliable system operaƟon. The aging system requires increased maintenance effort and does not meet current energy efficiency, contribuƟng to reduced performance and higher operaƟng costs.

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Text Box J01207

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OPERATE AS A SET.

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MODEL

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NO.

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DESIGN INLET

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STATIC IN. W.G.

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DESIGN DROP

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IN. W.G. MAX.

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AIR

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HANDLING

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SYSTEM

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PRESSURE

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INLET

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OUTLET

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DUCT CONN.

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HOT WATER

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ELECTRIC

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CAP.

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MBH

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OR

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KW

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GPM.

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PRESSURE DROP

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FT. W.G.

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HEATING COIL

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V.A.V. TERMINALS

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%%UNOTES

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1. MAXIMUM AIR PRESSURE DROP FOR TERMINAL IS SUM OF DESIGN DROP AND COIL DROP AT MAXIMUM CFM.

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2. N.C. LEVEL BASED ON 10db ROOM ABSORPTION, RE RAISED TO THE -12 WATTS.

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3. PRIMARY AIR VALVE CFM SHALL NOT EXCEED MANUFACTURER'S "NOMINAL CFM".

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AIR TEMP.

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ENT/LVG

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VAV-1

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VAV-2

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DFVL-2

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AHU-2

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AHU-2

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AutoCAD SHX Text 1: EXISTING 5 ZONE AIR HANDLING UNIT, MODEL NUMBER NOT AVAILABLE, HEATING COIL IS EXITING TO REMAIN, CHILLED WATER COIL TO BE PROVIDED UNDER THIS CONTRACT. FIELD MEASURE UNIT TO ENSURE CORRECT COIL IS PROVIED.

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2: NEW VAV AIR HANDLING UNIT.

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II

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DFVL-2

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SOUND POWER DATA RE 10 WATTS

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OCTIVE BAND CENTER FREQUENCY HZ

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AIR FRICTION-

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PIPE

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CFM

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FAN

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IN WG

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EXT

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%%UNOTES:

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MAX KW PER TON INCLUDES TOTAL UNIT POWER - COMPRESSOR, FANS, CONTROLS.

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LEGEND AND SCHEDULES

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WILLIAMS

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BRADSHAW

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CAMEJO

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DEPARTMENT OF THE AIR FORCE

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AIR MOBILITY COMMAND

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PROJECT NUMBER:

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ENGINEERING, INC.

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MACON, GA.

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TECHNICON

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JUNE 9, 2003

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REVITALIZE 446 AW HQ

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ANNEX - BUILDING 1207

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PQWY979005

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AS BUILT 5/25/05

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REVISED AS-BUILT

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MMCO

AN

D

AI

BIO

MR

YITL

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NOTES:

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(THIS SHEET ONLY)

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AutoCAD SHX Text SEE M-8 FOR DX FAN COIL UNIT ABOVE. NEW VAV AHU. NEW BOILER. NEW HOT WATER EXPANSION TANK (ET-2). CHEMICAL SHOT FEEDER (CHILLED WATER). HOT WATER SUPPLY (HWS) UP TO ATTIC SPACE FOR AHU-1 AND VAV BOXES. HOT WATER RETURN (HWR) FROM AHU-1 AND VAV BOXES. AIR SEPARATOR (HOT WATER). CHEMICAL SHOT FEEDER (HOT WATER). CHILLED WATER EXPANSION TANK (ET-1). AIR SEPARATOR (CHILLED WATER). CHILLED WATER RETURN (CWR) FROM AIR HANDLING UNITS. CWR FROM AHU-1. FILTER RETURN GRILL FOR VAV BOX, SEE DETAIL. RELIEF AIR. CONNECT TO EXISTING LOUVERED HOOD. OUTSIDE AIR. CONNECT TO EXISTING LOUVER. BOILER FLUE. RUN TO EXISTING ROOF PENETRATION, SEE DETAIL FOR FLUE INSTALLATION. SEE M-8 FOR CONTINUATION OF PIPING. EMERGENCY SHUTDOWN SWITCH. PROVIDE WITH ENGRAVED LAMINATED PLASTIC TAG INDICATING "EMERGENCY AIR SYSTEM SHUTDOWN."

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SCALE:

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FLOOR PLAN NEW WORK - MECHANICAL

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DEPARTMENT OF THE AIR FORCE

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AIR MOBILITY COMMAND

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ENGINEERING, INC.

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MACON, GA.

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TECHNICON

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JUNE 9, 2003

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REVITALIZE 446 AW HQ

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ANNEX - BUILDING 1207

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PQWY979005

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GRAPHIC SCALE

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AS BUILT 5/25/05

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REVISED AS-BUILT

AutoCAD SHX Text 5/25/05

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LEGENDS:

COMMUNICATION CABLE

ELECTRIC

WATER

WASTE WATER/SEWER

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NOTES:

- NOT TO SCALE

- CONTRACTOR SHALL VERIFY LOCATION OF UTILITY LINES.

File details come from the government source that posted it. Updated .