3819P22115A12_c0v0_FY26_TGI.pdf

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USS BLUE RIDGE 5C1 DSRA TYCOM 7 (YOKOSUKA, JAPAN)
Solicitation number
N6264925RA059-0008
Issued by

About this file

This WebAIM Short Form Task Group Instruction (TGI) details an overhaul of 1B Boiler Safety Valves and Pilot Panels for the USS Blue Ridge (LCC-19). The task involves overhauling three specific safety valve and pilot panel assemblies manufactured by Greno Industries Inc., each with unique specifications: High Drum (730 PSIG), Low Drum (720 PSIG), and Superheater (705 PSIG) safety valves. The contract requires a comprehensive overhaul process including matchmarking parts, disassembly, cleaning, inspection, refurbishing, and replacing defective components.

The contract is scheduled from July 21, 2026, to November 21, 2027, with work to be performed at the contractor's facility. Key requirements include documenting test results, returning equipment with test certification data to SRF-JRMC, and adhering to MIL-V-24740 specification. The TGI is a response to a Boiler Inspection and Repair Management Information System (BIRMIS) report dated October 17, 2024, with the planner being K. Suzuki (Code 232) and the Work Integration Manager being T. Yaginuma (Code 333).

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Other files

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N6264925RA059-0003.pdf PDF
3819P43701T02_c0v0_TGI.pdf PDF
3819P25606T01_c0v0_TGI.pdf PDF
3819P25001T03_c0v0_TGI.pdf PDF
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Attachment IV Request for Information Form.docx DOCX document
Attachment II Price Proposal Breakdown Form N6264925RA059_REV2.xlsx XLSX spreadsheet
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TGI_3819P123AGT12_c0v0.pdf PDF
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TGI_3819P123AGT02_c0v0_TT_rev.pdf PDF
Attachment VII Warranty Tracking Information.pdf PDF
EXHIBIT - Contract Data Requirements List (CDRL)_R1.pdf PDF
3819P25514A01_c0v0_FY26_TGI.pdf PDF
3819P25001A01_c1v0_FY26_TGI.pdf PDF
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3819P22115A02_c1v1_FY26_TGI.pdf PDF
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3819P22114A11_c1v2_FY26_TGI.pdf PDF
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3819P22114A04_c1v1_FY26_TGI.pdf PDF
3819P22114A02_c0v0_FY26_TGI.pdf PDF
3819P22114A01_c0v0_FY26_TGI.pdf PDF
N6264925RA059-0002.pdf PDF
N6264925RA059-0001.pdf PDF
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Text version

FOUO

WebAIM Short Form TASK GROUP INSTRUCTION

06-MAR-2025 1001

20.14.15.2.9020 (September 2024) ICN: 3819P22115 KeyOp: A12

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR SAF V & PNL AY A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (K2-1) - F/O – ACCOMPLISH AN OVERHAUL OF 1B BOILER SAFETY VALVES & PILOT PANELS

WORK CERTIFICATION SIGNATURES: DLs

COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

FOUO Pg 1 of 4

EM02L192

PREPARING ACTIVITY: STATUS: APP WORKING STATUS:

PREPARED BY: CODE: PHONE: DATE:

SUZUKI, KOUHEI 232 3152432490 21-FEB-2025

APPROVED BY: CODE: PHONE: DATE:

WATANABE, YOSHIO 232 3152432375 24-FEB-2025

CONCURRED BY: CODE: PHONE: DATE:

REASON FOR WORK/NEED FOR CHANGE:

JCN:

EM02-L192

SPECIAL REQUIREMENTS:

CU PHASE DESCRIPTION:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

KANKE, KOUHEI

JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:

221A1115

1. SCOPE/PURPOSE:

1.1 Title: Overhaul of 1B Boiler Safety Valves and Pilot Panels: accomplish

1.2 Location of Work:

1.2.1 Contractor’s Facility

1.3 Identification:

1.3.1 Quantity (One EA), 1B Boiler High Drum Safety Valve and Pilot Panel Assembly Mfr: Greno Industries Inc.

Specification: MIL-V-24740

1.3.1.1 Quantity (One EA), Safety Valve

Specification: MIL-V-24740, Class I, Style 57 Mfr Id: 6350-357

TGI Short Form

06-MAR-2025 1001

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A12

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR SAF V & PNL AY A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (K2-1) - F/O – ACCOMPLISH AN OVERHAUL OF 1B BOILER SAFETY VALVES & PILOT PANELS

FOUO Pg 2 of 4

CU PHASE DESCRIPTION (Cont.)

Size: Inlet 2-1/2-Inch IPS, Outlet 3-1/2-Inch IPS Popping Pressure: 730 PSIG

APL: 88A150412

1.3.1.2 Quantity (One EA), Pilot Panel

Model: 8000

APL: 501550030

1.3.2 Quantity (One EA), 1B Boiler Low Drum Safety Valve and Pilot Panel Assembly Mfr: Greno Industries Inc.

Specification: MIL-V-24740

1.3.2.1 Quantity (One EA), Safety Valve

Specification: MIL-V-24740, Class I, Style 57 Mfr Id: 6350-357 Size: Inlet 2-1/2-Inch IPS, Outlet 3-1/2-Inch IPS Popping Pressure: 720 PSIG

APL: 88A150412

1.3.2.2 Quantity (One EA), Pilot Panel

Model: 8000

APL: 501550030

1.3.3 Quantity (One EA), 1B Boiler Superheater Safety Valve and Pilot Panel Assembly Mfr: Greno Industries Inc.

Specification: MIL-V-24740

1.3.3.1 Quantity (One EA), Safety Valve

Specification: MIL-V-24740, Class I, Style 23 Mfr Id: 6350-323 Size: Inlet 2-1/2-Inch IPS, Outlet 3-1/2-Inch IPS Popping Pressure: 705 PSIG

APL: 88A150422

1.3.3.2 Quantity (One EA), Pilot Panel

Model: 8000

APL: 501550030

1.4 Security Classification: None.

1.5 Initial Condition: None.

1.6 Contractor work start date: 7/21/2026

1.7 Contractor work completion date: 11/21/2027

2. PROCEDURE:

2.1 Accomplish an overhaul of each equipment listed in 1.3.1 through 1.3.4 in accordance with 2.3.

06-MAR-2025 1001

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A12

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR SAF V & PNL AY A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (K2-1) - F/O – ACCOMPLISH AN OVERHAUL OF 1B BOILER SAFETY VALVES & PILOT PANELS

FOUO Pg 3 of 4

CU PHASE DESCRIPTION (Cont.)

2.1.1 Matchmark each part.

2.1.2 Disassemble and clean each internal and external surface free of foreign matter (including paint), and inspect each part for defect.

2.1.3 Refurbish each part not being replaced with new by hand dressing to remove each high spot, burr, abrasion, nick, corrosion, gasket material and foreign matter.

2.1.4 Install new each part and equipment in place of those identified as defective. Each new part and equipment must conform to manufacturer’s specification on material list of 2.3.

2.2 Accomplish shop test of each equipment listed in 1.3.1 through 1.3.3 in accordance with 2.3.

2.2.1 Document each test result.

2.3 Notes:

2.3.1 Planner: Code 232 K. Suzuki, 243-2490

2.3.2 This TGI is for contract to OEM (Gleno Industries Inc)

2.3.3 Return each equipment listed in 1.3.1 through 1.3.3 with test certification data sheet to SRF-JRMC.

2.3.4 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

2.3.5 This TGI is response to Boiler Inspection and Repair Management Information System (BIRMIS) for 1B Boiler report dated 17 OCT 2024, Line item “K2-1”.

2.3.6 JCN EM02-L192 is related to this TGI.

2.4 Government Furnished Material (GFM): None.

2.5 SRF-JRMC Service Work: None.

06-MAR-2025 1001

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A12

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR SAF V & PNL AY A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (K2-1) - F/O – ACCOMPLISH AN OVERHAUL OF 1B BOILER SAFETY VALVES & PILOT PANELS

FOUO Pg 4 of 4

OTHER SPECIAL REQUIREMENTS:

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 TM S6435-Q1-MMO-

Remote Operated Pilot Sdafety Valve System for 600 PSI Boilers

6 N

TASK NAME / TASK DESCRIPTION

SHOP/

TSD TS

SF

WC

CREW

# MHRS RWRK

2.1 IMCH: HRs 22/KE PC N

2.2 IMCH: HRs 22/KE PC N

Machinery Work CFM for repair parts and misc such as grease, oil and other consumable.

22/MQ CS N

Process Funding Document. 10/CT OM N

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE

REV

ICN: 3819P22115 KEY OP: A12

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