3819P22114A16_c0v0_FY26_TGI.pdf

PDF 96 KB Posted

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USS BLUE RIDGE 5C1 DSRA TYCOM 7 (YOKOSUKA, JAPAN)
Solicitation number
N6264925RA059-0008
Issued by

About this file

This WebAIM Short Form Task Group Instruction (TGI) details an overhaul contract for multiple boiler safety valves and pilot panels on the USS Blue Ridge, to be performed by Greno Industries Inc. The specific equipment includes one each of High Drum, Low Drum, and Superheater Safety Valve and Pilot Panel Assemblies, plus a Spear Boiler Pilot Panel, all manufactured to MIL-V-24740 specification. The contract work is scheduled to start on 7/21/2026 and complete by 11/21/2027, with a total focus on comprehensive equipment overhaul including disassembly, cleaning, inspection, refurbishment, and replacement of defective parts.

The work procedures require matchmarking each part, thoroughly cleaning and inspecting all surfaces, hand-dressing parts not being replaced, installing new parts conforming to manufacturer specifications, and conducting shop tests with documented results. The TGI is a response to a Boiler Inspection and Repair Management Information System (BIRMIS) report dated 17 OCT 2024, with the Work Integration Manager from Code 333 and the Planner from Code 232 overseeing the project. The equipment will be returned to SRF-JRMC with test certification data sheets upon completion.

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N6264925RA059-0009.pdf PDF
N6264925RA059-0002.pdf PDF
N6264925RA059-0001.pdf PDF
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Text version

FOUO

WebAIM Short Form TASK GROUP INSTRUCTION

04-MAR-2025 1437

20.14.15.2.9020 (September 2024) ICN: 3819P22114 KeyOp: A16

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BLR SAF V & PNL AY A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (K2-1) - F/O – ACCOMPLISH AN OVERHAUL OF 1A BOILER SAFETY VALVES & PILOT PANELS

WORK CERTIFICATION SIGNATURES: DLs

COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

FOUO Pg 1 of 4

EM02L194

PREPARING ACTIVITY: STATUS: APP WORKING STATUS:

PREPARED BY: CODE: PHONE: DATE:

SUZUKI, KOUHEI 232 3152432490 21-FEB-2025

APPROVED BY: CODE: PHONE: DATE:

WATANABE, YOSHIO 232 3152432375 24-FEB-2025

CONCURRED BY: CODE: PHONE: DATE:

REASON FOR WORK/NEED FOR CHANGE:

JCN:

EM02-L194

SPECIAL REQUIREMENTS:

CU PHASE DESCRIPTION:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA, TAKEHIDE

JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:

221A1114

1. SCOPE/PURPOSE:

1.1 Title: Overhaul of 1A Boiler Safety Valves and Pilot Panels: accomplish

1.2 Location of Work:

1.2.1 Contractor’s Facility

1.3 Identification:

1.3.1 Quantity (One EA), 1A Boiler High Drum Safety Valve and Pilot Panel Assembly Mfr: Greno Industries Inc.

Specification: MIL-V-24740

1.3.1.1 Quantity (One EA), Safety Valve

Specification: MIL-V-24740, Class I, Style 57 Mfr Id: 6350-357

TGI Short Form

04-MAR-2025 1437

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A16

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BLR SAF V & PNL AY A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (K2-1) - F/O – ACCOMPLISH AN OVERHAUL OF 1A BOILER SAFETY VALVES & PILOT PANELS

FOUO Pg 2 of 4

CU PHASE DESCRIPTION (Cont.)

Size: Inlet 2-1/2-Inch IPS, Outlet 3-1/2-Inch IPS Popping Pressure: 730 PSIG

APL: 88A150412

1.3.1.2 Quantity (One EA), Pilot Panel

Model: 8000

APL: 501550030

1.3.2 Quantity (One EA), 1A Boiler Low Drum Safety Valve and Pilot Panel Assembly Mfr: Greno Industries Inc.

Specification: MIL-V-24740

1.3.2.1 Quantity (One EA), Safety Valve

Specification: MIL-V-24740, Class I, Style 57 Mfr Id: 6350-357 Size: Inlet 2-1/2-Inch IPS, Outlet 3-1/2-Inch IPS Popping Pressure: 720 PSIG

APL: 88A150412

1.3.2.2 Quantity (One EA), Pilot Panel

Model: 8000

APL: 501550030

1.3.3 Quantity (One EA), 1A Boiler Superheater Safety Valve and Pilot Panel Assembly Mfr: Greno Industries Inc.

Specification: MIL-V-24740

1.3.3.1 Quantity (One EA), Safety Valve

Specification: MIL-V-24740, Class I, Style 23 Mfr Id: 6350-323 Size: Inlet 2-1/2-Inch IPS, Outlet 3-1/2-Inch IPS Popping Pressure: 705 PSIG

APL: 88A150422

1.3.3.2 Quantity (One EA), Pilot Panel

Model: 8000

APL: 501550030

1.3.4 Quantity (One EA), Spear Boiler Pilot Panel

Model: 8000

APL: 501550030

1.4 Security Classification: None.

1.5 Initial Condition: None.

1.6 Contractor work start date: 7/21/2026

1.7 Contractor work completion date: 11/21/2027

04-MAR-2025 1437

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A16

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BLR SAF V & PNL AY A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (K2-1) - F/O – ACCOMPLISH AN OVERHAUL OF 1A BOILER SAFETY VALVES & PILOT PANELS

FOUO Pg 3 of 4

CU PHASE DESCRIPTION (Cont.)

2. PROCEDURE:

2.1 Accomplish an overhaul of each equipment listed in 1.3.1 through 1.3.4 in accordance with 2.3.

2.1.1 Matchmark each part.

2.1.2 Disassemble and clean each internal and external surface free of foreign matter (including paint), and inspect each part for defect.

2.1.3 Refurbish each part not being replaced with new by hand dressing to remove each high spot, burr, abrasion, nick, corrosion, gasket material and foreign matter.

2.1.4 Install new each part and equipment in place of those identified as defective. Each new part and equipment must conform to manufacturer’s specification on material list of 2.3.

2.2 Accomplish shop test of each equipment listed in 1.3.1 through 1.3.4 in accordance with 2.3.

2.2.1 Document each test result.

2.3 Notes:

2.3.1 Planner: Code 232 K. Suzuki, 243-2490

2.3.2 This TGI is for contract to OEM (Gleno Industries Inc)

2.3.3 Return each equipment listed in 1.3.1 through 1.3.4 with test certification data sheet to SRF-JRMC.

2.3.4 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

2.3.5 This TGI is response to Boiler Inspection and Repair Management Information System (BIRMIS) for 1A Boiler report dated 17 OCT 2024, Line item “K2-1”.

2.3.6 JCN EM02-L194 is related to this TGI.

2.4 Government Furnished Material (GFM): None.

2.5 SRF-JRMC Service Work: None.

04-MAR-2025 1437

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A16

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BLR SAF V & PNL AY A 1 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (K2-1) - F/O – ACCOMPLISH AN OVERHAUL OF 1A BOILER SAFETY VALVES & PILOT PANELS

FOUO Pg 4 of 4

OTHER SPECIAL REQUIREMENTS:

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 TM S6435-Q1-MMO-

Remote Operated Pilot Sdafety Valve System for 600 PSI Boilers

6 N

TASK NAME / TASK DESCRIPTION

SHOP/

TSD TS

SF

WC

CREW

# MHRS RWRK

2.1 IMCH HRs 22/KE PC N

2.2 IMCH HRs 22/KE PC N

Machinery Work CFM for repair parts and misc such as grease, oil and other consumable.

22/MQ CS N

Process Funding Document. 10/CT OM N

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE

REV

ICN: 3819P22114 KEY OP: A16

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