3819P22114A08_c1v1_FY26_TGI.pdf

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USS BLUE RIDGE 5C1 DSRA TYCOM 7 (YOKOSUKA, JAPAN)
Solicitation number
N6264925RA059-0008
Issued by

About this file

This document is a Task Group Instruction (TGI) for the USS Blue Ridge, specifically detailing a maintenance task for the 1A Boiler in the Fire Room. The task involves replacing the view port gasket and light, with work scheduled to begin on 7/21/2026 and complete by 11/21/2027. Key components include 4 view port windows from Robert H. Wager Co., 3 casing lights with circuit number (6-81-1)-1L-B8, and up to 10 steel studs for cableway installation.

The instruction specifies technical details such as the boiler's design pressure of 705 PSIG, maximum operating pressure of 655 PSIG, and casing material of Carbon Steel (ASTM A-36, 0.1875 inch thickness). Potential hazards include asbestos and lead. The maintenance will be performed by SRF-JRMC (Ship Repair Facility - Japan Regional Maintenance Center), which will provide services including crane rigging, utility services (electrical, air, water, steam), safety inspections, and quality assurance inspections. Materials required include glass cloth, fiberglass insulation, adhesive, chicken wire mesh, insulation cement, and Garlock 3200 gaskets.

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N6264925RA059-0009.pdf PDF
N6264925RA059-0002.pdf PDF
N6264925RA059-0001.pdf PDF
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Attachment IV Request for Information Form.docx DOCX document
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Text version

FOUO

WebAIM Short Form TASK GROUP INSTRUCTION

03-MAR-2025 1524

20.14.15.2.9020 (September 2024) ICN: 3819P22114 KeyOp: A08

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER VIEW AY AY A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1A BOILER

WORK CERTIFICATION SIGNATURES: DLs

COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

FOUO Pg 1 of 5

EM02L194

PREPARING ACTIVITY: STATUS: APP WORKING STATUS:

PREPARED BY: CODE: PHONE: DATE:

TAKEMOTO, HIROTAKA 234 3152434479 22-FEB-2025

APPROVED BY: CODE: PHONE: DATE:

HARADA, HIDEO 234 3152435176 28-FEB-2025

CONCURRED BY: CODE: PHONE: DATE:

REASON FOR WORK/NEED FOR CHANGE:

JCN:

EM02-L194

SPECIAL REQUIREMENTS:

CU PHASE DESCRIPTION:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA, TAKEHIDE

JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:

221A1114

1. SCOPE/PURPOSE:

1.1 Title: View Port Gasket and Light of 1A Boiler; replace

1.2 Location of Work:

1.2.1 Fire Room (8-76-0-E)

1.3 Identification:

1.3.1 Quantity (One EA), Boiler, Main Propulsion, 1A

Mfr Foster Wheeler Corp Mfr ID: N/A Design Pressure: 705 PSIG Max Operating Pressure: 655 PSIG Casing Material: Carbon Steel, ASTM A-36, 0.1875 Inch THK

APL: 021550096

TGI Short Form

03-MAR-2025 1524

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A08

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER VIEW AY AY A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1A BOILER

FOUO Pg 2 of 5

CU PHASE DESCRIPTION (Cont.)

1.3.1.1 Quantity (4 EA), View Port Window

Mfr Robert H. Wager Co., INC

1.3.1.2 Quantity (3 EA), Casing Light

Circuit Number: (6-81-1)-1L-B8

1.3.2 Quantity (Up to 10 EA), Stud for Cableway

Material: Carbon Steel Remarks: See Engrg Inst Enclosure-01 for details.

1.4 Security Classification: None

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard

1.5.2 Potential Lead Hazard

1.6 Contractor Start Date: 7/21/2026

1.7 Contractor Work Completion Date: 11/21/2027

2. PROCEDURE:

2.1 Remove each existing, clean and install view port listed in 1.3.1.1, using Ref. No. 3 and Ref. No. 4 for guidance.

2.1.1 Remove existing and install each new gasket for view port, conforming to Garlock 3200.

2.2 Remove existing and install new each lamp of the equipment listed in 1.3.1.2, using Ref. No. 5 and Ref. No. 6 for guidance.

2.3 Install each new stud listed in 1.3.2 in accordance with Enclosure-01.

2.3.1 Accomplish the requirements of 009-12 of Ref. No. One, including Table 2, Column(s) A, Lines One through 7.

2.4 Accomplish the requirements of 009-32 of Ref. No. One for each new and disturbed surface

2.5 Notes:

2.5.1 Planner: Code 234 H.Takemoto, 243-4479

Planner: Code 233 K. Uchimura, 080-9350-1435 Engineer: Code 270 A. Yamada, 243-4351

2.5.2 303-ELM-111924 was issued for the reference of MWO 5522752, and the ELM is also authorized to apply this TGI by Code 270.

2.5.3 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

2.5.4 JCN EM02-L194 is related to this TGI.

03-MAR-2025 1524

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A08

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER VIEW AY AY A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1A BOILER

FOUO Pg 3 of 5

CU PHASE DESCRIPTION (Cont.)

2.5.5 This TGI is response to Boiler Inspection and Repair Management Information System (BIRMIS) for 1A Boiler report dated 17 OCT 2024, Line item “D-8”.

2.6 Government Furnished Material (GFM):

2.6.1 SRF-JRMC will provide GFM listed in the Material List.

2.7 SRF-JRMC will provide the following service work: (TGI No: 3819P22114S09)

2.7.1 [C740] Crane and crane rigging service.

2.7.2 [X99E] Provide utility service, electrical.

2.7.3 [X99M] Provide utility service, including low pressure air supply, water supply, and steam supply.

2.7.4 [C106.1] Provide safety inspection for SRF-JRMC employees.

2.7.5 [C106.2] Provide gas free inspection for SRF-JRMC employees.

2.7.6 [C133] Provide QA inspection for (G) symbols.

2.7.7 [C135] Provide NDT inspection for (G) symbol(s).

03-MAR-2025 1524

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A08

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER VIEW AY AY A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1A BOILER

FOUO Pg 4 of 5

OTHER SPECIAL REQUIREMENTS:

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 TM S9086-GY-STM-

010/CH-221

Boilers 8 N

4 DWG 1477

06MAR2017

BOILER VIEWPORT - Y ALL

5 PDD 303-ELM-

111924

WIRING DIAGRAM FOR

CASING LIGHTS OF 1A

BOILER IN FIRE ROOM (8-76-

0-E)

- Y ALL

6 DWG 3224445 BOILER INSPECTION LIGHT

ARRANGEMENT & DETAILS

M Y ALL

TASK NAME / TASK DESCRIPTION

SHOP/

TSD TS

SF

WC

CREW

# MHRS RWRK

2.1 BLRM HRs 22/KE PC N

2.2 ELEC HRs 22/KE PC N

2.3 ELEC HRs, WELD HRs, INSL HRs, PNTR HRs, QA HRs 22/KE PC N

2.4 PNTR HRs , QA HRs 22/KE PC N

Boiler Work CFM for firewatch cost, welding rod, marine chemist cost, all paints, thinner and MISC such as covering material, plastic bags, and etc.

22/MQ CS N

Lagging Work CFM for asbestos sampler and analysis cost, all paints, thinner and MISC such as covering material, plastic bags, and etc.

22/MQ CS N

Electrical Work CFM for banding material, fasteners, insulation tape, plastic bags, and other consumable.

22/MQ CS N

Process Funding Document 10/CT OM N

Version-1: Add procedure 2.4 and task No.4 C234 H.HARADA 2/27/2025 -/-/N

/ V-01 N

MATERIAL LIST

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE

REV

ICN: 3819P22114 KEY OP: A08

03-MAR-2025 1524

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A08

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER VIEW AY AY A 0 1/1

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: *(D-8) - F/O - REPLACE VIEW PORT GASKET AND LIGHT OF 1A BOILER

FOUO Pg 5 of 5

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M CLOTH,PLAIN WEAVE, H/W

GLASS CLOTH, COLOR IS

NATURAL

C234 H.TAKEMOTO 243-4479

ORDERED FOR KTR

9B 8305 001487364 NA 4 N 50555006 1/RO

002 M INSULATI, INSULATION,

FIBROUS GLASS, THERMAL,

BLANKET WITHOUT BINDER,

UNFACED, SIZE: 5FT W X 45FT

L X 1"THK, MIL-DTL-32585,

TYPE I, FORM 3, NSN: 5640-00-

173-6591 (NSN MISTAKENLY

INDICATES FACING D, BUT

CORRECT ITEM IN THIS NSN

IS UNFACED.)

C234 H.TAKEMOTO 243-4479

ORDERED FOR KTR

9Q 5640 LL9607458 NA 4 N 50557409 1/RO

003 M ADHESIVE, ADHESIVE FOR

CLOTH

ORDERED FOR KTR

C234 H,TAKEMOTO 243-4479

9B 8040 002738708 NA 4 Y 50555019 2/GL

004 M CHIKEN NET, WIRE, MESH,

CHICKEN NET, #20 X 16 MESH

NO.20G, HEXAGONAL WIRE

NETTING, GALVANIZED

STEEL, 1RLL=30METER

[ORDERED FOR KTR

C234 H,TAKEMOTO 243-4479

9Q 5670 LL4651079 NA 4 N 50567804 1/RL

005 M CEMENT,INSULATION,,

CEMENT, 45 LB,

ORDERED FOR KTR

C234 H.TAKEMOTO

9Q 5640 002264540 NA 4 Y 50555005 1/BG

006 M GASKET, GARLOCK 3200, 1/8"

THK.

ORDER FOR KTR

C234 H.TAKEMOTO 243-4479

9B 5330 013865379 NA 4 N 50555003 1/SH

300 M STANDOFF, ORDER FOR KTR

ORIG: C226 K.YAMAMI, 080-

9350-1447

9B 5340 002829526 NA 4 N 50455494 1/HD

301 M LAMP,INCANDESCENT,

ORDER FOR KTR

ORIG: C226 K.YAMAMI, 080-

9350-1447

9B 6240 002465052 NA 4 N 50455512 1/EA

302 M LAMP,INCANDESCENT, C233

K. UCHIMURA, 080-9350-1432

ORDERED FOR KTR

9B 6240 002465052 NA 4 N 50455622 2/EA

ATTACHMENT LIST

TITLE FILE NAME SAVED DATE

ENCLOSURE-01 3819P22114A08-Engrg Inst.pdf 22-FEB-2025 0000

3819P22114A08 ENCLOSURE-01 SHEET 1 of 3

3819P22114A08 ENCLOSURE-01 SHEET 2 of 3

3819P22114A08 ENCLOSURE-01 SHEET 3 of 3

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