3819P22115A05_c0v0_FY26_TGI.pdf

FOUO

WebAIM Short Form TASK GROUP INSTRUCTION

05-MAR-2025 1623

20.14.15.2.9020 (September 2024) ICN: 3819P22115 KeyOp: A05

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR BCMS AY A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (BIRMIS) F/O – REPLACE FURNACE LIGHT AND CAMERA WALL BOX ASSY OF 1B BOILER BCMS

WORK CERTIFICATION SIGNATURES: DLs

COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

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EM02L192

PREPARING ACTIVITY: STATUS: APP WORKING STATUS:

PREPARED BY: CODE: PHONE: DATE:

SOEJIMA, DAISUKE 234 3152434480 27-FEB-2025

APPROVED BY: CODE: PHONE: DATE:

IZUMI, NORIAKI 234 3152432243 28-FEB-2025

CONCURRED BY: CODE: PHONE: DATE:

REASON FOR WORK/NEED FOR CHANGE:

JCN:

EM02-L192

SPECIAL REQUIREMENTS:

CU PHASE DESCRIPTION:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

TAKAHASHI, YASUHIKO

JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:

221A1115

1. SCOPE/PURPOSE:

1.1 Title: Furnace Light and Furnace Camera Wall Box Assembly of 1B Boiler Boiler Combustion Monitoring System (BCMS);

replace

1.2 Location of Work:

1.2.1 Fire Room (8-76-0-E)

1.3 Identification:

1.3.1 Quantity (One EA), Boiler, Main Propulsion, 1B

Mfr: Foster Wheeler Corp Mfr ID: N/A Design Pressure: 705 PSIG Max Operating Pressure: 655 PSIG

APL: 021550096

TGI Short Form

05-MAR-2025 1623

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A05

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR BCMS AY A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (BIRMIS) F/O – REPLACE FURNACE LIGHT AND CAMERA WALL BOX ASSY OF 1B BOILER BCMS

FOUO Pg 2 of 6

CU PHASE DESCRIPTION (Cont.)

1.3.1.1 Quantity (One EA), Wall Box Assembly, Furnace Light, BCMS, 1B Boiler Casing Material: Carbon Steel, ASTM A-36, 0.1875 Inch Thickness Wall Box Mounting Plate Material: Carbon Steel, ASTM A-36, 0.1875 Inch Thickness Remarks: See Ref. No. 3 for details

1.3.1.2 Quantity (One EA), Wall Box Assembly, Furnace Camera, BCMS, 1B Boiler Casing Material: Carbon Steel, ASTM A-36, 0.1875 Inch Thickness Wall Box Mounting Plate Material: Carbon Steel, ASTM A-36, 0.1875 Inch Thickness Remarks: See Ref. No. 3 for details

1.3.2 Quantity (10 SF), Castable Refractory, Wall Box Tube, 1B Boiler Material: Castable Refractory, Fireclay Specification: MIL-C-717 See Item No. F-7 of Ref. No. 3

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard

1.5.2 Potential Lead Hazard

1.6 Contractor work start date: 7/21/2026

1.7 Contractor work completion date: 11/21/2027

2 PROCEDURE:

2.1 Remove existing castable refractory listed in 1.3.2, using Ref. No. 3 for guidance.

2.1.1 Contact C106R for disposal of known/suspected radiation substance waste.

2.1.1.1 Ensure radiation substance waste is not mixed with other hazardous/industrial waste.

2.1.1.2 Properly segregate, package, and label all known/suspected radiation substance waste.

2.1.1.3 Accumulate radiation substance waste in compatible 55 gallon drums. 55 gallon drums must be prepared by the contractor and the government must not return the drums after disposal.

2.1.1.4 Contact C106R to request coordination of disposal of accumulated radiation substance waste.

2.2 Remove each existing and install new wall box assembly listed in 1.3.1.1 and 1.3.1.2 with baffle tile to prevent damage in accordance with Ref. No .3 and Ref. No .4, using Ref. No. 5 for guidance.

2.2.1 Fabricate and install new gasket conforming to GRAPH-LOCK 3125SS, MIL-DTL-24696.

2.2.2 Accomplish the requirements of 009-12 of Ref. No. One, including Table 2, Column A, Lines One through 7.

05-MAR-2025 1623

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A05

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR BCMS AY A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (BIRMIS) F/O – REPLACE FURNACE LIGHT AND CAMERA WALL BOX ASSY OF 1B BOILER BCMS

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CU PHASE DESCRIPTION (Cont.)

2.3 Install each new castable refractory listed in 1.3.2, using Ref. No. 3 for guidance

2.4 Accomplish the requirements of 009-32 of Ref. No. One for each new and disturbed surface.

2.5 Notes:

2.5.1 Planner: Code 234 D.SOEJIMA, 243-2242

Planner: Code 234 M.HOSODA, 243-4572 Planner: Code 233 M.TKEMURA 080-9350-1458

2.5.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598.

2.5.3 This TGI is response to Boiler Inspection and Repair Management Information System (BIRMIS) for 1B Boiler report dated 17 OCT 2024, Line items “C-09 and D64I-01”.

2.5.4 Removal and installation boiler outer casing exterior insulation and lagging will be covered by TGI No. 3819P22102A01.

(KTR TGI)

2.5.5 Asbestos abatement work of outer casing will be covered by TGI No. 3819P22103A01. (KTR TGI)

2.5.6 JCN EM02-L192 is related to this TGI.

2.6 Government Furnished Material (GFM):

2.6.1 SRF-JRMC will provide GFM listed in the Material List.

2.7 SRF-JRMC will provide the following service work: (TGI No. 3819P22115S06)

2.7.1 [C740] Crane and crane rigging service.

2.7.2 [X99E] Utility service, electrical.

2.7.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.

2.7.4 [C106.1] Safety inspection for SRF-JRMC employees.

2.7.5 [C106.2] Gas free inspection for SRF-JRMC employees.

2.7.6 [C281] Provide on-sight support for 1B boiler repair work.

2.7.7 [C133] QA inspection for (G) symbol(s).

05-MAR-2025 1623

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A05

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR BCMS AY A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (BIRMIS) F/O – REPLACE FURNACE LIGHT AND CAMERA WALL BOX ASSY OF 1B BOILER BCMS

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OTHER SPECIAL REQUIREMENTS:

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

1 LI FY-25 Local Standard Items - ORG N 2 NSI FY-25 NAVSEA Standard Items - ORG N

3 DWG 200-8468764 BOILER COMBUSTION

MONITORING SYSTEM

(BCMS) BOILER

MODIFICATIONS

- Y ALL

4 TM S9221-DT-MMO-

BOILER COMBUSTION

MONITORING SYSTEM,

BCMS

2 N

5 TM S9086-GY-STM-

010/CH-221

Boilers 8 N

TASK NAME / TASK DESCRIPTION

SHOP/

TSD TS

SF

WC

CREW

# MHRS RWRK

2.1 INSL: HRs 22/KE PC N

2.2 BLRM HRs, WELD HRs, INSL: HRs, ELEC HRs, RGRS: HRs, PNTR: HRs, QA: HRs

22/KE PC N

2.3 INSL: HRs 22/KE PC N

2.4 PNTR: HRs, QA: HRs 22/KE PC N

Boiler Work CFM for marine chemist cost, fire watch cost, lead sampling/analysis cost, and misc such as electrode, saw blades, wheel, gases, fastener, painting material, plastic bag/sheet and other consumable.

22/MQ CS N

Lagging Work CFM for asbestos sampler and analysis cost, paint, tyvek suit, gallon drum, enclosing/covering materials and other consumable.

22/MQ CS N

Electrical Work CFM for fasteners, insulation tape, plastic bags, and other consumable.

22/MQ CS N

Process Funding Document 10/CT OM N

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE

REV

1 8468764

ICN: 3819P22115 KEY OP: A05

05-MAR-2025 1623

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A05

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR BCMS AY A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (BIRMIS) F/O – REPLACE FURNACE LIGHT AND CAMERA WALL BOX ASSY OF 1B BOILER BCMS

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MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 F-9 1 M WALL BOX ASSEMBLY, WALL

BOX ASSEMBLY MOUNTINGS

FURNACE LENS LENGTH:

914MM/36 INCHES

VIEWING DIRECTION: DIRECT

MATERIAL: CARBON STEEL

DWG: 200-8468764 REV"-"

ITEM NO. F-9 AND F-10

MFR P/N: 6515A36-900

C-234, D.SOEJIMA 243-4480

ORDERED FOR KTR

9B NA 4 N 2/EA

002 M PLATE,METAL, C234

D.SOEJIMA 243-4480

ORDER FOR KTR

PLATE METAL, ASTM-A36

6' X 10' X 3/16"

9B 9515 002671176 NA 4 N 50525116 1/PM

003 M PLATE,METAL, C234

D.SOEJIMA 243-4480

ORDER FOR KTR

PLATE,METAL, 7FTX10FT X 1/4

THK

9B 9515 009526280 NA 4 N 50525121 1/PM

004 M GASKET MATERIAL,SHE,

ORIG: C234 D.SOEJIMA, 243-

ORDERED FOR KTR

9B 5330 015287656 NA 4 N 50525118 1/SH

100 M CEMENT,INSULATION,H, HIGH

TEMP CEMENT

ORIG: C234 M. HOSODA, 243-

ORDERED FOR KTR

9B 5640 002722995 NA 4 Y 50435169 2/BG

101 M CASTABLE MIX,REFRAC, FC-

ORIG: C234 M. HOSODA, 243-

ORDERED FOR KTR

9B HOLD 007891749 NA 4 Y 50435163 1/DR

102 M CASTABLE MIX,REFRAC,

CASTABLE REFRACTORY,

DENSE HIGH ALUMINAM

MATERIAL, (60% AL203),

CONVENTIONAL, 3000

DEGREE F,

BRAND NAME: MIZZOU

CASTABLE, SPEC: MIL-C-717,

CASTABLE SHALL BE PACKED

IN SEALED PLASTIC

CONTAINER(55LB), CASTABLE

PACKED IN PAPER BAG IS

NOT ACCEPTABLE,

ORIG: C234 M. HOSODA, 243-

ORDERED FOR KTR

9B TAHO 001536816 NA 4 N 50435160 4/DR

05-MAR-2025 1623

20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22115 KeyOp: A05

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1B BLR BCMS AY A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

LCC-19 USS BLUE RIDGE 19P

CU PHASE TITLE: (BIRMIS) F/O – REPLACE FURNACE LIGHT AND CAMERA WALL BOX ASSY OF 1B BOILER BCMS

FOUO Pg 6 of 6

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

103 M MORTAR,REFRACTORY,

MORTAR, DRY, MIL-M-15842

CLASS-1, 55LB/BG,

ORIG:C234 M. HOSODA, 243-

ORDEREDF FOR KTR

9B 9350 001536811 NA 4 Y 50455572 2/BG