Addendum 003 - Valves - Ball Valves R0.pdf

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Request for Proposal - Construction Services for Project L-897, Central Plateau Water Treatment Facility
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COVER PAGE OF SELLER’S SUBMITTAL

City Name: Hanford, WA - MSA

Pall Project No.: 01.000287

Job Number: Project L-897, Subcontract 70816

Task Register 6 (Task 1 – VI Submittal Package)

To: (Contractor)

Mission Support Alliance, LLC (MSA)

PO Box 650

Richland, WA 99352

From: (Subcontractor)

Pall Water

A Division of Pall Corporation

839 State Route 13

Cortland, NY 13045

Patty Willis

Phone: 607-758-1699

Name of Project: Hanford, WA, Central Plateau WTF

Pall Document Number: NYCS000015135 Rev: 00

Description of Item: Ball Valves

Specification Section: 40 05 51 and 40 05 63

Deviations: See document NYCS000015372 and NYCS000015374

Cover Page Information Revision History and Approvals

Tab 01 - NYCS000015396,CSS,Ball Valves,01.287

INDEX:

Page 1:

Page 2:

Page 3:

Pages 4-6: Tab 02 - NYCS000014294,Apollo,76F,WH172040,WH172041

Pages 7-9: Tab 03 - NYCS000014295,Apollo,76F,WH172042

Pages 10-12: Tab 04 - NYCS000014296,Apollo,76F,WH172043,WH172044

Pages 13-15: Tab 05 - NYCS000014297,Apollo,76F,WH172045,WH172046,WH172047

Pages 16-17: Tab 06 - NYCS000015302,Spears,PVC Ball Valve,Viton,Series 2000

Pages 18-25: Tab 07 - NYCS000015303,Valve,Ball,Spears,0.5in,Viton,DA,WH172294

Pages 26-27: Tab 08 - NYCS000010788,Valve,Ball,John Guest,WH080732,WH040874

Date: 12/19/2019

PALL ADVANCED SEPARATIONS SYSTEMS

DIVISION OF PALL CORPORATION, CORTLAND, NY

Rev Name Date Created By

Approved By

Created By

Approved By

Created By

Approved By

Created By

Approved By

Revision Description

Title

Document # Revision griffinju Text Box These commodities, technology, or software may only be exported from the United States in accordance with the Export Administration Regulations. Diversion contrary to U.S. law is prohibited.

Doc Number: NYCS000015396R00 Doc Title: NYCS000015396,CSS,Ball Valves,01.287.docx

Components Specification Sections

The following specification sections are relevant to the approval of submittal NYCS000015135, Ball

Valves,01.287:

L‐897,Attachment No. 2 ‐ HNF‐SPEC‐63538, Section 40 05 51, Valves – Basic Requirements, L‐897,Attachment No. 2 ‐ HNF‐SPEC‐63538, Section 40 05 63, Ball Valves.

Any exceptions and clarifications to the specifications section above can be found in submittals:

NYCS000015372, Es and Cs, Section 40 05 51,01.287 and NYCS000015374, Es and Cs, Section 40 05 63,01.287

Pall has taken exceptions and clarifications relevant to the ball valves proposed.

www.apollovalves.com Customer Service (704) 841-6000A-18

Stainless Steel Full Port Ball Valve

76F-100-A SERIES

Female NPT Thread, 1/4”-3” 1000 CWP (psig), Cold Non-Shock. (See referenced P/T chart) 150 psig Saturated Steam.

Vacuum Service to 29 inches Hg.

MSS SP-110 compliant.

FEATURES

• Investment cast components

• Reinforced seats

• Blow-out-proof stem design

• Adjustable packing gland

• Stainless Steel lever and nut

• Fire tested API 607, 6th edition (Requires “24” suffix)

• Meets NACE MR0175 (2000) & MR0103 (2012)

• CSA/CAN 3.16-M88 (2009) (Requires “01” suffix)

• NSF/ANSI 61 (2010) Section 8, Annex F & G

• NSF-372, Drinking Water System Components - Lead Content

STANDARD MATERIAL LIST

PART MATERIAL

1 Stem packing MPTFE 2 Stem bearing RPTFE

3 Ball A276-316SS (1/4” to 2”, except 1.25”) A276-316SS or A351-CF8M stainless (1.25”) A351-CF8M stainless (3”)

4 Seat (2) RPTFE

5 Retainer ASTM A276-316SS (1/4” & 3/8”) ASTM A351-CF8M stainless (1/2” to 3”)

6 Gland A276-316 Stainless Steel 7 Stem A276-316 Stainless Steel 8 Lever nut 304 Stainless Steel 9 Body Seal RPTFE (1/2” to 3”) 10 Body A351-CF8M 11 Lever and grip SS w/vinyl

OPTIONS AVAILABLE: (More information in Section J)

• Minimum quantities apply

• To specify an option, replace the “01” standard suffix with the suffix of the option.

• To specify multiple options, replace the “01” suffix with the desired suffixes in the numerical order shown below. NOTE: Not all suffixes can be combined together.

(SUFFIX) OPTION SIZES

-01 Standard Configuration All -P -01- BSPP (Parallel) Thread Connection 1/2” to 2” -T -01- BSPT (Tapered) Thread Connection 1/2” to 3” -02- Stem Grounded 1/2” to 3” -04- 2.25” Stem Extension 1/2” to 2” -08- 90º Reversed Stem 1/2” to 2” -11- Therma-Seal™ Insulating Tee Handle 1/4” to 2” -14- Side Vented Ball (Uni-Directional) 3/8” to 3” -24- Graphite Packing 1/2” to 3” -27- SS Latch-Lock Lever & Nut 1/4” to 3” -30- Cam-Lock and Grounded 1/2” to 2” -32- SS Tee Handle & Nut 1/2” to 2” -39- SS Hi-Rise Locking Wheel Handle, SS Nut 1/2” to 2” -40- Cyl-Loc and Grounded 1/2” to 2” -44- Seal Welded 1/4” to 3” -45- Less Lever & Nut 1/2” to 3” -46- Latch Lock Lever - Lock in Closed Position Only 1/2” to 2” -47- SS Latch Lock Oval Handle 1/2” to 2” -48- SS Oval Handle (No Latch) & Nut 1/4” to 2” -49- No Lubrication. Assembled Dry. 1/2” to 3” -56- Multifill Seats & Packing 1/2” to 3” -60- Static Grounded Ball & Stem 1/2” to 3”

FOR PRESSURE/TEMPERATURE RATINGS,

REFER TO PAGE M-12, GRAPH NO. 8

PRODUCT

NUMBER SIZE A B C D E F WT.

76F-101-01 1/4” 0.37 0.95 1.91 1.12 1.60 3.85 0.47 76F-102-01 3/8” 0.37 0.95 1.91 1.12 1.60 3.85 0.44 76F-103-01A 1/2” 0.50 1.21 2.35 1.27 1.73 3.85 0.57 76F-104-01A 3/4” 0.81 1.39 2.77 1.62 1.96 3.85 0.91 76F-105-01A 1” 1.00 1.67 3.34 2.00 2.27 4.75 1.38 76F-106-01A 1.25” 1.25 1.96 3.92 2.73 3.21 7.77 4.17 76F-107-01A 1.5” 1.50 2.05 4.10 2.92 3.31 7.77 4.69 76F-108-01A 2” 2.00 2.37 4.74 3.75 3.69 7.77 6.90 76F-100-01A 3” 3.00 3.70 7.40 5.68 5.23 10.00 22.40

* LEAD FREE: The wetted surfaces of this product shall contain no more than 0.25% lead by weighted average. Complies with Federal Public Law 111-380.

ANSI 3rd party approved and listed.

REV. 4-28-154

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NYCS000014294R00

LarkinD Text Box WH172040: Part #: 76F-101-27, 0.25 inch WH172041: Part #: 76F-102-27, 0.375 inch

LarkinD Text Box 76F-101-27

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76F-102-27

Copyright ©2013 Apollo Valves, Manufactured by Conbraco Industries - Printed in the USA M-3

The listed Cv “factors” are derived from actual flow testing, in the Apollo® Ball Valve Division, Conbraco Industries, Inc., Pageland, South Carolina.

These tests were completed using standard “off the shelf” valves with no special preparation and utilizing standard schedule 40 pipe. It should be understood that these factors are for the valve only and also include the connection configuration. The flow testing is done utilizing water as a fluid media and is a direct statement of the gallons of water flowed per minute with a 1 psig pressure differential across the valve/ connection unit. Line pressure is not a factor. Because the Cv is a factor, the formula can be used to estimate flow of most media for valve sizing.

For Apollo® Ball Valves flow data

Cv FACTORS FOR APOLLO VALVES size (in.) 1/4 3/8 1/2 3/4 1 1.25 1.5 2 2.5 3 4 6 8 10 12

ValVe 32-100/200 Series 5.1 6.6 8 24 30 45 55 95 -- -- -- -- -- -- -- 64-100/200 Series 6 7 19 34 50 104 268 309 629 1018 1622 -- -- -- -- 64W Series -- -- -- -- -- -- -- -- 629 1018 1622 -- -- -- -- 70B-140 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 70-100/200 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- --- 70-300/400 Series -- -- 15 30 43 48 84 108 -- -- -- -- -- -- -- 70-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- -- 70-800 Series 8.4 7.2 15 30 43 48 84 -- -- -- -- -- -- -- -- 71AR Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- -- 71-100/200 Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- -- 72-100/900 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 73A-100 Series 8.4 7.2 15 30 43 48 84 108 -- -- -- -- -- -- -- 73-300/400 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 74-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 75-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 76AR Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 76F-100 Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- -- 76-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 -- -- -- -- -- 76-300/400 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 76-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- -- 7K-100 Series -- -- 15 51 68 125 177 389 503 -- -- -- -- -- -- 77AR Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- -- 77C-100/200 Series 4.5 7.2 16 36 68 125 177 389 503 -- -- -- -- -- -- 77D-140 Series 4.5 7.2 16 36 68 125 177 389 -- -- -- -- -- -- -- 77D-640 Series -- -- -- 11 24 35 -- -- -- -- -- -- -- -- -- 77G-UL Series 4.5 7.2 16 36 68 125 177 389 503 -- -- -- -- -- -- 77W Series -- -- 16 36 68 125 177 389 -- -- -- -- -- -- -- 77X Series -- -- 16 36 68 -- -- -- -- -- -- -- -- -- -- 77-100/200 Series 8.1 15 15 51 68 125 177 389 503 -- -- -- -- -- -- 79 Series 8.5 8.5 9.8 32 44 66 148 218 440 390 -- -- -- -- --continued on next page

∆P SpGr

Q = CV √

flow of liquid

Where:

Q = flow in US gpm ΔP = pressure drop (psig) SpGr = specific gravity at flowing temperature Cv = valve constant flow of gas

Where:

Q = flow in SCFH ΔP = pressure drop (psig) SpGr = specific gravity (based on air = 1.0) P2 = outlet pressure–psia (psig + 14.7) T = (temp. °F + 460) Cv = valve constant

(Q)2 (SpGr) (Cv)2 or ∆P =

(∆P) (P2) (SpGr) (T)

Q = 1360 CV √

5.4 x 10-7 (SpGr) (T) (Q)2

(Cv)2 (P2) or ∆P =

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LarkinD Highlight www.apollovalves.com Customer Service (704) 841-6000M-12

1000# CS (GRAPH 7)

pressure teMperature ratings

1000# SS (GRAPH 8)

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Line

76F-100-A SERIES

Female NPT Thread, 1/4”-3” 1000 CWP (psig), Cold Non-Shock. (See referenced P/T chart) 150 psig Saturated Steam.

Vacuum Service to 29 inches Hg.

MSS SP-110 compliant.

FEATURES

• Investment cast components

• Reinforced seats

• Blow-out-proof stem design

• Adjustable packing gland

• Stainless Steel lever and nut

• Fire tested API 607, 6th edition (Requires “24” suffix)

• Meets NACE MR0175 (2000) & MR0103 (2012)

• CSA/CAN 3.16-M88 (2009) (Requires “01” suffix)

• NSF/ANSI 61 (2010) Section 8, Annex F & G

• NSF-372, Drinking Water System Components - Lead Content

STANDARD MATERIAL LIST

PART MATERIAL

1 Stem packing MPTFE 2 Stem bearing RPTFE

3 Ball A276-316SS (1/4” to 2”, except 1.25”) A276-316SS or A351-CF8M stainless (1.25”) A351-CF8M stainless (3”)

4 Seat (2) RPTFE

5 Retainer ASTM A276-316SS (1/4” & 3/8”) ASTM A351-CF8M stainless (1/2” to 3”)

6 Gland A276-316 Stainless Steel 7 Stem A276-316 Stainless Steel 8 Lever nut 304 Stainless Steel 9 Body Seal RPTFE (1/2” to 3”) 10 Body A351-CF8M 11 Lever and grip SS w/vinyl

OPTIONS AVAILABLE: (More information in Section J)

• Minimum quantities apply

• To specify an option, replace the “01” standard suffix with the suffix of the option.

• To specify multiple options, replace the “01” suffix with the desired suffixes in the numerical order shown below. NOTE: Not all suffixes can be combined together.

(SUFFIX) OPTION SIZES

-01 Standard Configuration All -P -01- BSPP (Parallel) Thread Connection 1/2” to 2” -T -01- BSPT (Tapered) Thread Connection 1/2” to 3” -02- Stem Grounded 1/2” to 3” -04- 2.25” Stem Extension 1/2” to 2” -08- 90º Reversed Stem 1/2” to 2” -11- Therma-Seal™ Insulating Tee Handle 1/4” to 2” -14- Side Vented Ball (Uni-Directional) 3/8” to 3” -24- Graphite Packing 1/2” to 3” -27- SS Latch-Lock Lever & Nut 1/4” to 3” -30- Cam-Lock and Grounded 1/2” to 2” -32- SS Tee Handle & Nut 1/2” to 2” -39- SS Hi-Rise Locking Wheel Handle, SS Nut 1/2” to 2” -40- Cyl-Loc and Grounded 1/2” to 2” -44- Seal Welded 1/4” to 3” -45- Less Lever & Nut 1/2” to 3” -46- Latch Lock Lever - Lock in Closed Position Only 1/2” to 2” -47- SS Latch Lock Oval Handle 1/2” to 2” -48- SS Oval Handle (No Latch) & Nut 1/4” to 2” -49- No Lubrication. Assembled Dry. 1/2” to 3” -56- Multifill Seats & Packing 1/2” to 3” -60- Static Grounded Ball & Stem 1/2” to 3”

FOR PRESSURE/TEMPERATURE RATINGS,

REFER TO PAGE M-12, GRAPH NO. 8

PRODUCT

NUMBER SIZE A B C D E F WT.

76F-101-01 1/4” 0.37 0.95 1.91 1.12 1.60 3.85 0.47 76F-102-01 3/8” 0.37 0.95 1.91 1.12 1.60 3.85 0.44 76F-103-01A 1/2” 0.50 1.21 2.35 1.27 1.73 3.85 0.57 76F-104-01A 3/4” 0.81 1.39 2.77 1.62 1.96 3.85 0.91 76F-105-01A 1” 1.00 1.67 3.34 2.00 2.27 4.75 1.38 76F-106-01A 1.25” 1.25 1.96 3.92 2.73 3.21 7.77 4.17 76F-107-01A 1.5” 1.50 2.05 4.10 2.92 3.31 7.77 4.69 76F-108-01A 2” 2.00 2.37 4.74 3.75 3.69 7.77 6.90 76F-100-01A 3” 3.00 3.70 7.40 5.68 5.23 10.00 22.40

* LEAD FREE: The wetted surfaces of this product shall contain no more than 0.25% lead by weighted average. Complies with Federal Public Law 111-380.

ANSI 3rd party approved and listed.

REV. 4-28-157

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LarkinD Text Box

NYCS000014295R00

LarkinD Text Box WH172042: Part #: 76F-103-27A, 0.5 inch

LarkinD Text Box 76F-103-27A

LarkinD Highlight

The listed Cv “factors” are derived from actual flow testing, in the Apollo® Ball Valve Division, Conbraco Industries, Inc., Pageland, South Carolina.

These tests were completed using standard “off the shelf” valves with no special preparation and utilizing standard schedule 40 pipe. It should be understood that these factors are for the valve only and also include the connection configuration. The flow testing is done utilizing water as a fluid media and is a direct statement of the gallons of water flowed per minute with a 1 psig pressure differential across the valve/ connection unit. Line pressure is not a factor. Because the Cv is a factor, the formula can be used to estimate flow of most media for valve sizing.

For Apollo® Ball Valves flow data

Cv FACTORS FOR APOLLO VALVES size (in.) 1/4 3/8 1/2 3/4 1 1.25 1.5 2 2.5 3 4 6 8 10 12

ValVe 32-100/200 Series 5.1 6.6 8 24 30 45 55 95 -- -- -- -- -- -- -- 64-100/200 Series 6 7 19 34 50 104 268 309 629 1018 1622 -- -- -- -- 64W Series -- -- -- -- -- -- -- -- 629 1018 1622 -- -- -- -- 70B-140 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 70-100/200 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- --- 70-300/400 Series -- -- 15 30 43 48 84 108 -- -- -- -- -- -- -- 70-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- -- 70-800 Series 8.4 7.2 15 30 43 48 84 -- -- -- -- -- -- -- -- 71AR Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- -- 71-100/200 Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- -- 72-100/900 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 73A-100 Series 8.4 7.2 15 30 43 48 84 108 -- -- -- -- -- -- -- 73-300/400 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 74-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 75-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 76AR Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 76F-100 Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- -- 76-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 -- -- -- -- -- 76-300/400 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 76-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- -- 7K-100 Series -- -- 15 51 68 125 177 389 503 -- -- -- -- -- -- 77AR Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- -- 77C-100/200 Series 4.5 7.2 16 36 68 125 177 389 503 -- -- -- -- -- -- 77D-140 Series 4.5 7.2 16 36 68 125 177 389 -- -- -- -- -- -- -- 77D-640 Series -- -- -- 11 24 35 -- -- -- -- -- -- -- -- -- 77G-UL Series 4.5 7.2 16 36 68 125 177 389 503 -- -- -- -- -- -- 77W Series -- -- 16 36 68 125 177 389 -- -- -- -- -- -- -- 77X Series -- -- 16 36 68 -- -- -- -- -- -- -- -- -- -- 77-100/200 Series 8.1 15 15 51 68 125 177 389 503 -- -- -- -- -- -- 79 Series 8.5 8.5 9.8 32 44 66 148 218 440 390 -- -- -- -- --continued on next page

∆P SpGr

Q = CV √

flow of liquid

Where:

Q = flow in US gpm ΔP = pressure drop (psig) SpGr = specific gravity at flowing temperature Cv = valve constant flow of gas

Where:

Q = flow in SCFH ΔP = pressure drop (psig) SpGr = specific gravity (based on air = 1.0) P2 = outlet pressure–psia (psig + 14.7) T = (temp. °F + 460) Cv = valve constant

(Q)2 (SpGr) (Cv)2 or ∆P =

(∆P) (P2) (SpGr) (T)

Q = 1360 CV √

5.4 x 10-7 (SpGr) (T) (Q)2

(Cv)2 (P2) or ∆P =

LarkinD Highlight

LarkinD Highlight pressure teMperature ratings

1000# SS (GRAPH 8)

LarkinD Line

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76F-100-A SERIES

Female NPT Thread, 1/4”-3” 1000 CWP (psig), Cold Non-Shock. (See referenced P/T chart) 150 psig Saturated Steam.

Vacuum Service to 29 inches Hg.

MSS SP-110 compliant.

FEATURES

• Investment cast components

• Reinforced seats

• Blow-out-proof stem design

• Adjustable packing gland

• Stainless Steel lever and nut

• Fire tested API 607, 6th edition (Requires “24” suffix)

• Meets NACE MR0175 (2000) & MR0103 (2012)

• CSA/CAN 3.16-M88 (2009) (Requires “01” suffix)

• NSF/ANSI 61 (2010) Section 8, Annex F & G

• NSF-372, Drinking Water System Components - Lead Content

STANDARD MATERIAL LIST

PART MATERIAL

1 Stem packing MPTFE 2 Stem bearing RPTFE

3 Ball A276-316SS (1/4” to 2”, except 1.25”) A276-316SS or A351-CF8M stainless (1.25”) A351-CF8M stainless (3”)

4 Seat (2) RPTFE

5 Retainer ASTM A276-316SS (1/4” & 3/8”) ASTM A351-CF8M stainless (1/2” to 3”)

6 Gland A276-316 Stainless Steel 7 Stem A276-316 Stainless Steel 8 Lever nut 304 Stainless Steel 9 Body Seal RPTFE (1/2” to 3”) 10 Body A351-CF8M 11 Lever and grip SS w/vinyl

OPTIONS AVAILABLE: (More information in Section J)

• Minimum quantities apply

• To specify an option, replace the “01” standard suffix with the suffix of the option.

• To specify multiple options, replace the “01” suffix with the desired suffixes in the numerical order shown below. NOTE: Not all suffixes can be combined together.

(SUFFIX) OPTION SIZES

-01 Standard Configuration All -P -01- BSPP (Parallel) Thread Connection 1/2” to 2” -T -01- BSPT (Tapered) Thread Connection 1/2” to 3” -02- Stem Grounded 1/2” to 3” -04- 2.25” Stem Extension 1/2” to 2” -08- 90º Reversed Stem 1/2” to 2” -11- Therma-Seal™ Insulating Tee Handle 1/4” to 2” -14- Side Vented Ball (Uni-Directional) 3/8” to 3” -24- Graphite Packing 1/2” to 3” -27- SS Latch-Lock Lever & Nut 1/4” to 3” -30- Cam-Lock and Grounded 1/2” to 2” -32- SS Tee Handle & Nut 1/2” to 2” -39- SS Hi-Rise Locking Wheel Handle, SS Nut 1/2” to 2” -40- Cyl-Loc and Grounded 1/2” to 2” -44- Seal Welded 1/4” to 3” -45- Less Lever & Nut 1/2” to 3” -46- Latch Lock Lever - Lock in Closed Position Only 1/2” to 2” -47- SS Latch Lock Oval Handle 1/2” to 2” -48- SS Oval Handle (No Latch) & Nut 1/4” to 2” -49- No Lubrication. Assembled Dry. 1/2” to 3” -56- Multifill Seats & Packing 1/2” to 3” -60- Static Grounded Ball & Stem 1/2” to 3”

FOR PRESSURE/TEMPERATURE RATINGS,

REFER TO PAGE M-12, GRAPH NO. 8

PRODUCT

NUMBER SIZE A B C D E F WT.

76F-101-01 1/4” 0.37 0.95 1.91 1.12 1.60 3.85 0.47 76F-102-01 3/8” 0.37 0.95 1.91 1.12 1.60 3.85 0.44 76F-103-01A 1/2” 0.50 1.21 2.35 1.27 1.73 3.85 0.57 76F-104-01A 3/4” 0.81 1.39 2.77 1.62 1.96 3.85 0.91 76F-105-01A 1” 1.00 1.67 3.34 2.00 2.27 4.75 1.38 76F-106-01A 1.25” 1.25 1.96 3.92 2.73 3.21 7.77 4.17 76F-107-01A 1.5” 1.50 2.05 4.10 2.92 3.31 7.77 4.69 76F-108-01A 2” 2.00 2.37 4.74 3.75 3.69 7.77 6.90 76F-100-01A 3” 3.00 3.70 7.40 5.68 5.23 10.00 22.40

* LEAD FREE: The wetted surfaces of this product shall contain no more than 0.25% lead by weighted average. Complies with Federal Public Law 111-380.

ANSI 3rd party approved and listed.

REV. 4-28-1510

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LarkinD Text Box WH172043: Part #: 76F-104-27A, 0.75 inch WH172044: Part #: 76F-105-27A, 1.0 inch

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The listed Cv “factors” are derived from actual flow testing, in the Apollo® Ball Valve Division, Conbraco Industries, Inc., Pageland, South Carolina.

These tests were completed using standard “off the shelf” valves with no special preparation and utilizing standard schedule 40 pipe. It should be understood that these factors are for the valve only and also include the connection configuration. The flow testing is done utilizing water as a fluid media and is a direct statement of the gallons of water flowed per minute with a 1 psig pressure differential across the valve/ connection unit. Line pressure is not a factor. Because the Cv is a factor, the formula can be used to estimate flow of most media for valve sizing.

For Apollo® Ball Valves flow data

Cv FACTORS FOR APOLLO VALVES size (in.) 1/4 3/8 1/2 3/4 1 1.25 1.5 2 2.5 3 4 6 8 10 12

ValVe 32-100/200 Series 5.1 6.6 8 24 30 45 55 95 -- -- -- -- -- -- -- 64-100/200 Series 6 7 19 34 50 104 268 309 629 1018 1622 -- -- -- -- 64W Series -- -- -- -- -- -- -- -- 629 1018 1622 -- -- -- -- 70B-140 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 70-100/200 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- --- 70-300/400 Series -- -- 15 30 43 48 84 108 -- -- -- -- -- -- -- 70-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- -- 70-800 Series 8.4 7.2 15 30 43 48 84 -- -- -- -- -- -- -- -- 71AR Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- -- 71-100/200 Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- -- 72-100/900 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 73A-100 Series 8.4 7.2 15 30 43 48 84 108 -- -- -- -- -- -- -- 73-300/400 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 74-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 75-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 76AR Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 76F-100 Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- -- 76-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 -- -- -- -- -- 76-300/400 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 76-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- -- 7K-100 Series -- -- 15 51 68 125 177 389 503 -- -- -- -- -- -- 77AR Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- -- 77C-100/200 Series 4.5 7.2 16 36 68 125 177 389 503 -- -- -- -- -- -- 77D-140 Series 4.5 7.2 16 36 68 125 177 389 -- -- -- -- -- -- -- 77D-640 Series -- -- -- 11 24 35 -- -- -- -- -- -- -- -- -- 77G-UL Series 4.5 7.2 16 36 68 125 177 389 503 -- -- -- -- -- -- 77W Series -- -- 16 36 68 125 177 389 -- -- -- -- -- -- -- 77X Series -- -- 16 36 68 -- -- -- -- -- -- -- -- -- -- 77-100/200 Series 8.1 15 15 51 68 125 177 389 503 -- -- -- -- -- -- 79 Series 8.5 8.5 9.8 32 44 66 148 218 440 390 -- -- -- -- --continued on next page

∆P SpGr

Q = CV √

flow of liquid

Where:

Q = flow in US gpm ΔP = pressure drop (psig) SpGr = specific gravity at flowing temperature Cv = valve constant flow of gas

Where:

Q = flow in SCFH ΔP = pressure drop (psig) SpGr = specific gravity (based on air = 1.0) P2 = outlet pressure–psia (psig + 14.7) T = (temp. °F + 460) Cv = valve constant

(Q)2 (SpGr) (Cv)2 or ∆P =

(∆P) (P2) (SpGr) (T)

Q = 1360 CV √

5.4 x 10-7 (SpGr) (T) (Q)2

(Cv)2 (P2) or ∆P =

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1000# SS (GRAPH 8)

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76F-100-A SERIES

Female NPT Thread, 1/4”-3” 1000 CWP (psig), Cold Non-Shock. (See referenced P/T chart) 150 psig Saturated Steam.

Vacuum Service to 29 inches Hg.

MSS SP-110 compliant.

FEATURES

• Investment cast components

• Reinforced seats

• Blow-out-proof stem design

• Adjustable packing gland

• Stainless Steel lever and nut

• Fire tested API 607, 6th edition (Requires “24” suffix)

• Meets NACE MR0175 (2000) & MR0103 (2012)

• CSA/CAN 3.16-M88 (2009) (Requires “01” suffix)

• NSF/ANSI 61 (2010) Section 8, Annex F & G

• NSF-372, Drinking Water System Components - Lead Content

STANDARD MATERIAL LIST

PART MATERIAL

1 Stem packing MPTFE 2 Stem bearing RPTFE

3 Ball A276-316SS (1/4” to 2”, except 1.25”) A276-316SS or A351-CF8M stainless (1.25”) A351-CF8M stainless (3”)

4 Seat (2) RPTFE

5 Retainer ASTM A276-316SS (1/4” & 3/8”) ASTM A351-CF8M stainless (1/2” to 3”)

6 Gland A276-316 Stainless Steel 7 Stem A276-316 Stainless Steel 8 Lever nut 304 Stainless Steel 9 Body Seal RPTFE (1/2” to 3”) 10 Body A351-CF8M 11 Lever and grip SS w/vinyl

OPTIONS AVAILABLE: (More information in Section J)

• Minimum quantities apply

• To specify an option, replace the “01” standard suffix with the suffix of the option.

• To specify multiple options, replace the “01” suffix with the desired suffixes in the numerical order shown below. NOTE: Not all suffixes can be combined together.

(SUFFIX) OPTION SIZES

-01 Standard Configuration All -P -01- BSPP (Parallel) Thread Connection 1/2” to 2” -T -01- BSPT (Tapered) Thread Connection 1/2” to 3” -02- Stem Grounded 1/2” to 3” -04- 2.25” Stem Extension 1/2” to 2” -08- 90º Reversed Stem 1/2” to 2” -11- Therma-Seal™ Insulating Tee Handle 1/4” to 2” -14- Side Vented Ball (Uni-Directional) 3/8” to 3” -24- Graphite Packing 1/2” to 3” -27- SS Latch-Lock Lever & Nut 1/4” to 3” -30- Cam-Lock and Grounded 1/2” to 2” -32- SS Tee Handle & Nut 1/2” to 2” -39- SS Hi-Rise Locking Wheel Handle, SS Nut 1/2” to 2” -40- Cyl-Loc and Grounded 1/2” to 2” -44- Seal Welded 1/4” to 3” -45- Less Lever & Nut 1/2” to 3” -46- Latch Lock Lever - Lock in Closed Position Only 1/2” to 2” -47- SS Latch Lock Oval Handle 1/2” to 2” -48- SS Oval Handle (No Latch) & Nut 1/4” to 2” -49- No Lubrication. Assembled Dry. 1/2” to 3” -56- Multifill Seats & Packing 1/2” to 3” -60- Static Grounded Ball & Stem 1/2” to 3”

FOR PRESSURE/TEMPERATURE RATINGS,

REFER TO PAGE M-12, GRAPH NO. 8

PRODUCT

NUMBER SIZE A B C D E F WT.

76F-101-01 1/4” 0.37 0.95 1.91 1.12 1.60 3.85 0.47 76F-102-01 3/8” 0.37 0.95 1.91 1.12 1.60 3.85 0.44 76F-103-01A 1/2” 0.50 1.21 2.35 1.27 1.73 3.85 0.57 76F-104-01A 3/4” 0.81 1.39 2.77 1.62 1.96 3.85 0.91 76F-105-01A 1” 1.00 1.67 3.34 2.00 2.27 4.75 1.38 76F-106-01A 1.25” 1.25 1.96 3.92 2.73 3.21 7.77 4.17 76F-107-01A 1.5” 1.50 2.05 4.10 2.92 3.31 7.77 4.69 76F-108-01A 2” 2.00 2.37 4.74 3.75 3.69 7.77 6.90 76F-100-01A 3” 3.00 3.70 7.40 5.68 5.23 10.00 22.40

* LEAD FREE: The wetted surfaces of this product shall contain no more than 0.25% lead by weighted average. Complies with Federal Public Law 111-380.

ANSI 3rd party approved and listed.

REV. 4-28-1513

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LarkinD Text Box WH172045: Part #: 76F-106-27A, 1.25 inch WH172046: Part #: 76F-107-27A, 1.5 inch WH172047: Part #: 76F-108-27A, 2.0 inch

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The listed Cv “factors” are derived from actual flow testing, in the Apollo® Ball Valve Division, Conbraco Industries, Inc., Pageland, South Carolina.

These tests were completed using standard “off the shelf” valves with no special preparation and utilizing standard schedule 40 pipe. It should be understood that these factors are for the valve only and also include the connection configuration. The flow testing is done utilizing water as a fluid media and is a direct statement of the gallons of water flowed per minute with a 1 psig pressure differential across the valve/ connection unit. Line pressure is not a factor. Because the Cv is a factor, the formula can be used to estimate flow of most media for valve sizing.

For Apollo® Ball Valves flow data

Cv FACTORS FOR APOLLO VALVES size (in.) 1/4 3/8 1/2 3/4 1 1.25 1.5 2 2.5 3 4 6 8 10 12

ValVe 32-100/200 Series 5.1 6.6 8 24 30 45 55 95 -- -- -- -- -- -- -- 64-100/200 Series 6 7 19 34 50 104 268 309 629 1018 1622 -- -- -- -- 64W Series -- -- -- -- -- -- -- -- 629 1018 1622 -- -- -- -- 70B-140 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 70-100/200 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- --- 70-300/400 Series -- -- 15 30 43 48 84 108 -- -- -- -- -- -- -- 70-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- -- 70-800 Series 8.4 7.2 15 30 43 48 84 -- -- -- -- -- -- -- -- 71AR Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- -- 71-100/200 Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- -- 72-100/900 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 73A-100 Series 8.4 7.2 15 30 43 48 84 108 -- -- -- -- -- -- -- 73-300/400 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 74-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 75-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 76AR Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- -- 76F-100 Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- -- 76-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 -- -- -- -- -- 76-300/400 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- -- 76-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- -- 7K-100 Series -- -- 15 51 68 125 177 389 503 -- -- -- -- -- -- 77AR Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- -- 77C-100/200 Series 4.5 7.2 16 36 68 125 177 389 503 -- -- -- -- -- -- 77D-140 Series 4.5 7.2 16 36 68 125 177 389 -- -- -- -- -- -- -- 77D-640 Series -- -- -- 11 24 35 -- -- -- -- -- -- -- -- -- 77G-UL Series 4.5 7.2 16 36 68 125 177 389 503 -- -- -- -- -- -- 77W Series -- -- 16 36 68 125 177 389 -- -- -- -- -- -- -- 77X Series -- -- 16 36 68 -- -- -- -- -- -- -- -- -- -- 77-100/200 Series 8.1 15 15 51 68 125 177 389 503 -- -- -- -- -- -- 79 Series 8.5 8.5 9.8 32 44 66 148 218 440 390 -- -- -- -- --continued on next page

∆P SpGr

Q = CV √

flow of liquid

Where:

Q = flow in US gpm ΔP = pressure drop (psig) SpGr = specific gravity at flowing temperature Cv = valve constant flow of gas

Where:

Q = flow in SCFH ΔP = pressure drop (psig) SpGr = specific gravity (based on air = 1.0) P2 = outlet pressure–psia (psig + 14.7) T = (temp. °F + 460) Cv = valve constant

(Q)2 (SpGr) (Cv)2 or ∆P =

(∆P) (P2) (SpGr) (T)

Q = 1360 CV √

5.4 x 10-7 (SpGr) (T) (Q)2

(Cv)2 (P2) or ∆P =

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TRUE UNION 2000 STANDARD BALL VALVES

Features – PVC, CPVC Economical, low profile quarter-turn shutoff valve is excellent for general purpose and many O.E.M applications. PVC and CPVC valves are available in IPS sizes 1/2" through 4" with socket, regular thread, SR threaded (Special Reinforced), flanged or spigot end connectors.

• Chemical & Corrosion Resistant PVC or CPVC

Construction

• Interchangeable with all True Union 2000 Valves, Mates with Union 2000 Pipe Unions

• High Impact Polypropylene Handle

• Schedule 80 Full-Bore Design

• Strong, Buttress Thread Union Nuts

• Spears® Single O-ring Safe-T-Shear® Stem Design

• Spears® Safe-T-Blocked® Seal Carrier

• Replaceable Teflon® HDPE Floating Seat Design

• EPDM or Viton® O-rings

• Sizes 1/2" - 2" pressure rated to 235 psi @ 73°F

• Sizes 2-1/2" - 4" and all flanged pressure rated to

150 psi @ 73°F

• NSF Certified for Potable Water use

• Suitable for Vacuum Service

• Assembled with Silicone-Free, Water Soluble

Lubricants

• Manufactured to ASTM F 1970Quick-View Valve Selection Chart

1: For CPVC valve, add the letter "C" to the part number (e.g., 3629-005C, 3621-005CSR)

NOT FOR USE WITH COMPRESSED AIR OR GASES

Sample Engineering Specification All thermoplastic ball valves shall be True Union 2000 Standard type manufactured to ASTM F 1970 and constructed from PVC Type I, ASTM D 1784 Cell Classification 12454 or CPVC Type IV, ASTM D 1784 Cell Classification 23447.

All O-rings shall be EPDM or Viton®. All valves shall have Safe-T-Shear® stem with O-ring stem seal. All handles shall be polypropylene. All union nuts shall have Buttress threads. All seal carriers shall be Safe-T-Blocked®. All valves shall be certified by NSF International for use with potable water. All 1/2" - 2" valves shall be pressure rated to 235 psi, all 2-1/2" - 4" and all flanged valves to 150 psi for water @ 73°F, as manufactured by Spears® Manufacturing Company.

Optional Accessories*

• Retro-Fit End Connector

Sets for Valve Replacement

• Split-Nut Repair Kits for

Union Nut Replacement

• Supplemental End

Connectors

• Round Safety Handles

• Stem Extension Kits

• Square Operator Nuts

• Multi Mount Valve/

Actuation Mounting Kits

• Mini-Mount Actuation

Mounting Kits

* See “BALL VALVE ACCESSORIES” section for details of individual products.

Valve Size

O-ring Material

PVC Part Number1 Pressure RatingSocket Threaded SR Threaded Flanged Spigot

1/2 EPDM 3629-005 included 3621-005SR 3623-005 3627-005

235 psi Non-Shock

Water @ 73°F

(Flanged 150 psi

Non-Shock) Water

@ 73°F

Viton® 3639-005 included 3631-005SR 3633-005 3637-005

3/4 EPDM 3629-007 included 3621-007SR 3623-007 3627-007 Viton® 3639-007 included 3631-007SR 3633-007 3637-007

EPDM 3629-010 included 3621-010SR 3623-010 3627-010 Viton® 3639-010 included 3631-010SR 3633-010 3637-010

1-1/4 EPDM 3629-012 included 3621-012SR 3623-012 3627-012 Viton® 3639-012 included 3631-012SR 3633-012 3637-012

1-1/2 EPDM 3629-015 included 3621-015SR 3623-015 3627-015 Viton® 3639-015 included 3631-015SR 3633-015 3637-015

EPDM 3629-020 included 3621-020SR 3623-020 3627-020 Viton® 3639-020 included 3631-020SR 3633-020 3637-020

2-1/2

EPDM 3622-025 3621-025 3621-025SR 3623-025 3627-025

150 psi Non-Shock

Water @ 73°F

Viton® 3632-025 3631-025 3631-025SR 3633-025 3637-025

EPDM 3622-030 3621-030 3621-030SR 3623-030 3627-030

Viton® 3632-030 3631-030 3631-030SR 3633-030 3637-030

EPDM 3622-040 3621-040 3621-040SR 3623-040 3627-040

Viton® 3632-040 3631-040 3631-040SR 3633-040 3637-040 watsonst Rectangle watsonst Rectangle

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TRUE UNION 2000 STANDARD BALL VALVES

Replacement Parts

NOT FOR USE WITH COMPRESSED AIR OR GASES

Dimensions, Weights, Operating Torque & Cv Values

1: Valve Lay Length 2: Torque required at valve maximum internal pressure rating, 5ft/sec. Flow velocity; due to adjustment differences during installation, actual valves may vary.

3: Gallons per minute at 1 psi pressure drop. Valves calculated from laying length, based on derivative of Hazen-Williams equation with surface roughness factor of C=150.

Temperature Pressure Rating System Operating

Temperature °F (°C) (38)

(43)

(49)

(54)

(60)

(66)

(71)

(77)

(82)

(88)

(93)

(99)

Valve Pressure Rating psi (MPa)

1/2" - 2"

PVC 235

(1.62)

(1.45)

(1.03)

(.52)

(.34) -0-

(-0-) -0-

(-0-) -0-

(-0-) -0-

(-0-) -0-

(-0-) -0-

(-0-) -0-

(-0-)

CPVC 235

(1.62)

(1.51)

(1.17)

(1.00)

(.90)

(.76)

(.62)

(.55)

(.48)

(.41)

(.34)

-0- (-0-)

2-1/2" - 4"

PVC 150

(1.03) (.93)

(.76)

(.52)

(.34)

-0- (-0-)

-0- (-0-)

-0- (-0-)

-0- (-0-)

-0- (-0-)

-0- (-0-)

-0- (-0-)

CPVC 150

(1.03)

(.97)

(.90)

(.83)

(.76)

(.70)

(.62)

(.55)

(.48)

(.41)

(.34)

-0- (-0-)

No. Component Qty. Material 1 Seal Carrier 1 PVC/CPVC 2 Body 1 PVC/CPVC 3 Carrier O-ring 1 EPDM/Viton®

4 Stem Bearing 1,2 1 PP 5 Stem 1 PVC/CPVC 6 Handle 1 PP 7 Stem O-ring 1 EPDM/Viton®

8 Ball 1 PVC/CPVC 9 Seat 2 Teflon® HDPE 10 Union Nut 2 PVC/CPVC 11 End Connector O-ring 2 EPDM/Viton®

12 End Connector 2 PVC/CPVC 1: O-Ring up to 2" 2: Teflon® Thrust Bearing: 2½", 3" & 4"

Nominal Size A

B1 C D E F G

Approx. Wt.

(Lbs.)

Oper.2 Torque

(in. lbs.)

Cv Values3

Soc/Thd Spigot Socket Thread Spigot PVC CPVC Soc/Thd/Spig Flanged 1/2 1-7/8 2-7/16 2-7/8 4-3/16 3-13/16 4-5/8 1-5/8 2-1/2 3-1/2 2-31/32 .33 .35 12 29 18

3/4 2-1/4 2-3/4 3-1/4 4-3/4 4-1/4 5-1/4 2 3 3-7/8 3-5/16 .51 .54 20 63 39

1 2-1/2 2-7/8 3-1/2 5-1/8 4-11/16 5-3/4 2-5/16 3-7/16 4-1/4 3-5/8 .71 .75 25 120 73

1-1/4 3-1/16 3-1/4 3-13/16 5-3/4 5-3/16 6-5/16 2-13/16 3-9/16 4-5/8 3-31/32 1.12 1.17 35 243 151

1-1/2 3-1/2 3-1/2 4 6-1/4 5-7/16 6-3/4 3-1/16 3-7/8 5 4-3/8 1.47 1.53 45 357 223

2 4-1/4 4-3/4 5-13/16 7-3/4 6-3/4 8-1/4 3-3/4 5 6 5-1/4 2.62 2.75 94 599 395

2-1/2 6-3/16 7 7-13/16 10-1/2 8-1/2 11-3/8 5-7/8 7-5/8 7 6 7.42 7.70 120 856 579

3 6-3/16 7 7-13/16 10-11/16 9-3/4 11-9/16 5-7/8 7-5/8 7-1/2 6-13/16 7.46 7.81 120 1416 974

4 7-5/8 7-1/2 8-1/4 12-1/16 10-1/4 12-3/4 6-3/4 6-3/4 9-1/16 7-1/2 12.35 12.48 336 2865 1952 watsonst Rectangle watsonst Rectangle watsonst Rectangle watsonst Rectangle watsonst Rectangle watsonst Rectangle watsonst Rectangle watsonst Rectangle

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Choose from economical Electro Ball Valve packages, or one of Spears® Premium Actuation packages which can be fully customized to user specifi cations with addition of custom feature and control accessories for Spears® True Union and Compact Ball Valves, Butterfl y Valves or Diaphragm Valves. Retrofi t actuation of existing Spears® valve installations is also available. Contact factory for additional information.

Actuated Valve Packages Overview

Basic Valve

Illustration Valve Type

Basic Valve Options Actuation Package Available

Basic Valve

Material

Size Range (inch)

Seal Material Options

End Connector

Options

Premium Electric

Actuation

Premium Pneumatic Actuation

Electro Series

Actuation

True Union Ball Valves

PVC 1/2 - 6

EPDM

Viton®

PTFE

Socket Threaded Flanged

X X X 1/2” - 2”

CPVC 1/2 - 6

EPDM

Viton®

PTFE

Socket Threaded Flanged

X X X 1/2” - 2”

Compact Ball Valves

PVC 1/2 - 2

EPDM

Viton®

Socket Threaded Flanged

X

CPVC 1/2 - 2

EPDM

Viton®

Socket Threaded Flanged

X

Butterfl y Valves

PVC 1-1/2 - 12

Buna-N

EPDM

Viton®

PTFE

Flanged

X X

CPVC 1-1/2 - 12

Buna-N

EPDM

Viton®

PTFE

Flanged

X X

PP 1-1/2 - 601

EPDM

Viton®

PTFE

Flanged X X

Diaphragm Valves

PVC 1/2 - 82

EPDM

Viton®

PTFE

Socket3

Threaded3 Spigot

Flanged

X X

CPVC 1/2 - 82

EPDM

Viton®

PTFE

Socket Threaded

Spigot Flanged

X X

PP 1/2 - 82

EPDM

Viton®

PTFE

Threaded Flanged X X

Notes: 1 - Butterfl y Valves sizes 30” - 60” produced to order.

2 - 2-1/2” to 8” Diaphragm Valves available in Flanged ends only.

3 - 1/2” - 2” Socket and threaded Diaphragm Valves are True Union style.

Contact Spears® for Additional Custom Confi gurations to User Specifi cations Viton® is a registered trademark of DuPont Dow Elastomers.

SPEARS® ACTUATED VALVE PACKAGE

GCempa Rectangle

GCempa Rectangle

GCempa watsons Text Box Spears Ball Valve, PVC/EPDM, 1/2" Socket Weld Connections, Double Acting Pneumatic Actuator, Manual Override watsons Rectangle watsonst Rectangle

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NYCS000015303R00

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WH172294

Part #: 21201H101-005

Standard Pneumatic Actuator Features

Premium Pneumatic TU Ball Valves

Premium Pneumatic Butterfl y Valves

Premium Pneumatic Diaphragm Valves

Type Dual Piston, Rack & Pinion

Dual Piston, Rack & Pinion Linear Piston

Enclosure Material (ends/body) Epoxy Coated/Hard Anodized Aluminum

Epoxy Coated/Hard Anodized Aluminum PES-Polyestersulphone

Standard Operation Air-to-Air or Air-Spring Closed

Air-to-Air or Air-Spring Closed

Air-to-Air or Air-Spring Closed

Standard Operating Pressure 80 psi 80 psi 40 - 140 psi

Air Connection Size 1/4” 1/4” 1/8” - 1/4”

Basic Manual Override Standard Standard (Option)

Indicator Standard Standard Standard

Options & Accessories Air-Spring Open Option Option Option

40 psi Operating Pressure Option Option Variable Range (Standard)

60 psi Operating Pressure Option Option Variable Range (Standard)

Basic Manual Override (Standard) (Standard) Option

Declutchable Manual Override Option Option --

Pneumatic Positioner Accessory Accessory Accessory

Electro-Pneumatic Positioner Accessory Accessory Accessory

Dome Positioner Indicator Accessory Accessory Accessory

3 & 4-Way Solenoid Valve Accessory Accessory Accessory

Dual Power Solenoid Valve Accessory Accessory --

Limit Switches Accessory Accessory Accessory

Output Signal Limit Switches Accessory Accessory --

Stainless Steel Pressure Gauge Set Accessory Accessory Accessory

Stem Extension Accessory Accessory Accessory

Contact Spears® for Additional Custom Confi gurations to User Specifi cations

PNEUMATIC ACTUATOR FEATURES OVERVIEW

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The Low profi le, compact design of True Union 2000 Ball Valves provides maximum versatility with minimum space requirements. Fully serviceable valve cartridge also mates with Spears® Union 2000 Schedule 80 pipe unions.

Both valves and unions utilize Buttress Thread union nuts for superior strength.

All ball valves feature Spears® self adjusting Floating Seat design for extended service, and Spears® Safe-T-Shear® Stem with double O-ring stem seals for assurance of fl uid containment in case of inadvertent valve damage. Available in chemical and corrosion resistant PVC or CPVC with socket, fl ange or Spears® Patented Special Reinforced (SR) threads.

Actuated package includes polypropylene valve mounting bracket for accurate valve/actuator alignment and support in any position. Premium pneumatic actuator is an Air-to-Air (Double Acting; optional Spring Return) featuring twin piston rack and pinion operation with adjustable stops, and permanent lubrication. Manual override is standard. Housing is hard anodized aluminum with epoxy coated aluminum end caps.

Spears® True Union 2000 Ball Valve Premium Pneumatic Actuation Package

True Union 2000 Ball Valve Specifi cations Style Double union • 1/4 turn shut off

• Blocked seal carrier

• Double O-ring stem seals

• Safe-T-Shear® Stem Material PVC or CPVC Size Range 1/2” - 6” Pressure Rating 1/2”- 2” = 235 psi @ 73° F 2-1/2”- 6” & all fl anged valves = 150 psi @ 73° F Vacuum Service To 26 in-Hg Seats PTFE O-rings EPDM or genuine Viton®

End Connector Socket, Thread, or Flange Certifi cations NSF Certifi ed for potable water use.

Standard 2-Position Actuator Specifi cations Type Dual piston • rack & pinion

• adjustable stop Standard Operation Air-to-Air (double acting) Supply Pressure 80 psi Air Connection 1/4” Position Indicator Pointer-Standard Manual Override Standard Body Hard anodized aluminum End Caps Epoxy coated aluminum

Custom Pneumatic Actuation Options & Accessories

• Spring Return Operation (Fail Safe)

• 60 psi or 40 psi Operating Pressure

• Declutchable Manual Override

• Pneumatic & Electro Pneumatic Positioners

• 3 & 4 Way Solenoid Valve

12VDC, 24VDC, 115VAC, 230VAC

NEMA 4/4x & 4/4x/7/9 rating

• Dual Power Solenoids

• Output Signal Limit Switches

• Standard Limit Switches

• Dome Position Indicator

• Stainless Steel Gauge Sets

• Customized ID Tags

Sample Engineering Specifi cation All ball valves shall be pneumatically actuated True Union 2000 type constructed from PVC Type I Cell Classifi cation 12454 or CPVC Type IV Cell Classifi cation 23447. All O-rings shall be EPDM or genuine Viton®.

All valves shall have Safe-T-Shear® stem and double O-ring stem seals.

All valve union nuts shall have Buttress threads. All seal carriers shall be Safe-T-Blocked®. All valve components shall be replaceable. All valves shall be Certifi ed by NSF International for use in potable water service.

All 1/2” through 2” valves shall be pressure rated at 235 psi and all 2-1/2” through 6” and all fl anged valves shall be pressure rated at 150 psi for water at 73° F. Pneumatic Actuators shall be factory installed, dual piston, rack & pinion design with adjustable stops. Operation shall be Air-to-Air (double acting) for 80 psi supply pressure. All mounting fasteners shall be type 316 stainless steel. Actuator shall be equipped with [selected options list], as manufactured by Spears® Manufacturing Company.

PNEUMATIC ACTUATED TRUE UNION BALL VALVES

TRUE UNION BALL VALVES - PNEUMATIC

F

A

D C

B

H

3.15 5.12

.47

.16

R

G

M6 THREAD

A B

C D

H

F

W

V R P

FIG.I FOR 1/2 TO 1-1/4- BALL VALVE FIG.II FOR 1-1/2 TO 6- BALL VALVE

1/2" TO 6"- INDUSTRIAL 2000

BALL VALVE W/PNEUMATIC ACTUATOR

S

E S

V

P

W X

Y

Z

Z

X

Y

J

G J

K

K

E

N-NPT

N-NPT

M5 THREADS

1.180

NOMINAL

SIZE A B

C D

E F

G H J

SOCKET THREAD AIR TO AIR AIR TO

SPRING AIR TO AIR AIR TO

SPRING

1/2 2.44 1.19 4.19 3.81 2.95 5.00 5.00 3.31 3.82 3.82 1.88 2.91 3/4 2.75 1.40 4.75 4.25 3.32 5.00 5.00 3.50 3.82 3.82 2.25 2.91 1 2.88 1.45 5.13 4.69 3.57 5.00 5.00 3.63 3.82 3.82 2.50 2.91

1-1/4 3.25 1.66 5.75 5.19 3.82 5.00 5.00 4.76 3.82 3.82 3.06 2.91 1-1/2 3.50 1.77 6.25 5.44 4.16 5.00 5.00 5.25 3.82 3.82 3.50 2.91

2 4.75 2.39 7.75 6.75 5.00 5.00 5.24 5.76 3.82 4.37 4.25 3.46 2-1/2 6.95 3.47 10.44 9.68 6.70 5.00 6.10 7.00 3.82 4.84 6.19 3.94

3 6.95 3.47 10.69 9.75 6.98 5.00 6.10 7.00 3.82 4.84 6.19 3.94 4 7.31 3.65 11.87 10.25 7.44 6.10 7.99 8.50 4.84 5.55 7.50 4.61 6 11.03 5.50 17.13 15.75 10.15 7.99 11.18 9.29 5.55 6.71 11.63 5.51

K N P R S V

W X

Y Z FIG.

AIR TO AIR AIR TO

SPRING AIR TO AIR AIR TO

SPRING AIR TO AIR AIR TO

SPRING

2.32 2.32 1/4 .79 .47 .94 .390 7.13 7.13 8.88 8.88 1.75 3.50 I

2.32 2.32 1/4 .79 .47 .94 .390 7.32 7.32 9.25 9.25 1.93 3.86 I

2.32 2.32 1/4 .79 .47 .94 .390 7.45 7.45 9.58 9.58 2.13 4.25 I

2.32 2.32 1/4 .79 .47 .94 .390 8.58 8.58 10.88 10.88 2.30 4.61 I

2.32 2.32 1/4 .79 .47 .94 .390 9.07 9.07 11.56 11.56 2.49 4.98 II

2.32 2.76 1/4 .79 .47 .94 .390 9.58 10.13 12.56 13.11 2.98 5.96 II

2.32 3.27 1/4 1.02 .55 .94 .390 10.82 11.84 14.57 15.59 3.75 7.50 II

2.32 3.27 1/4 1.02 .55 .94 .390 10.82 11.84 14.57 15.59 3.75 7.50 II

3.27 3.94 1/4 1.38 .79 .94 .550 13.34 14.05 17.92 18.63 4.58 9.15 II

3.94 4.72 1/4 1.97 1.10 .94 .790 14.84 16.00 20.66 21.82 5.82 11.25 II

Standard Package Dimensional Information:

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The basic options and accessories listed in this section represent many of the most commonly used for pneumatic actuation of Ball Valves and Butterfl y Valves (see next section for Pneumatic Diaphragm Valves). Contact Spears® for any desired accessories, options, functions, or special controls not listed. For differentiation, “Option” is used to identify a basic variation in the actuator while “Accessory” is used to identify an add-on function to the actuator. Both options and accessories are factory confi gured to order on the actuation package.

Standard Pneumatic Actuator Features

Premium Pneumatic TU Ball Valves

Premium Pneumatic Butterfl y Valves

Spring Return (Fail Safe) Option Option

40 or 60 psi Operating Pressure Option Option

Declutchable Manual Override 1/2” - 2” Option 2-1/2” - 6” Standard Standard

Pneumatic Positioner Accessory Accessory

Electro-Pneumatic Positioner Accessory Accessory

Transmitter Accessory Accessory

Dome Position Indicator Accessory Accessory

Mechanical Limit Switches Accessory Accessory

Output Signal Mechanical Limit Switches Accessory Accessory

Output Signal Proximity Limit Switches Accessory Accessory

3 & 4-Way Solenoid Valve Accessory Accessory

Dual Power 3 & 4-Way Solenoid Valve Accessory Accessory

Stainless Steel 3-Gauge Set Accessory Accessory

ID Tag - SS Accessory Accessory

Overview of Basic Options & Accessories Available

Contact Spears® for any desired accessories, options, functions, or special controls not listed in this guide.

Spring Return (Fail Safe) (Air-to-Open or Air-to-Close) Option Available for all Premium Pneumatic actuated valves.

An internal spring in the actuator is confi gured to either open or close upon loss of air supply. Spring return can be specifi ed as either Air-to-Open (fail-close) when spring return close is desired or Air-to-Close (fail-open) when spring return open is desired.

Operating Pressure Option Available for Premium Pneumatic actuated True Union Ball Valves and Butterfl y Valves. Standard ball and butterfl y valve actuators require an 80 psi supply pressure. With this option, the actuator is confi gured for lower supply pressures of either 40 psi or 60 psi (must specify). Spears® pneumatic actuated Diaphragm valves use a variable range of 40 psi to 100 psi and do not require this option.

PNEUMATIC ACTUATOR OPTIONS & ACCESSORIES

For Ball Valves & Butterfl y Valves

B1

Appendix B - Premium Actuated Valve Part Number Selection (Optional)

The section is provided for formulation of part numbers on custom actuated valve packages. A 3-step process is used to build custom actuated valve part numbers:

Step 1 - Select the desired type, style, options and material of valve from appropriate Valve Selection Table. Specify nominal valve size from Size Code available.

Step 2 -Select the desired actuator style options from the Actuator Selection Tables Step 3 -Select desired actuator accessories (if any) from the Accessories Selection Tables.

IMPORTANT: Custom accessories are ordered under a separate part number from the actuated Valve Package. Accessory part numbers are ordered individually and factory assembled with selected Actuated Valve Package. If any accessories are being ordered, add the suffi x, “- A “ to the end of the Actuated Valve Package part number. This suffi x is added only if an Accessory(s) is being selected for add on to the initial Actuated Valve Package.

ACTUATED VALVE PACKAGE PART NUMBER POSITIONS

ACTUATOR ACCESSORY

VALVE CODE CODE SIZE CODE DESIGNATION

- A 1 - 2 - 3 - 4 - 5 6 - 7 - 8 - 9 10 - 11 - 12 Optional Control Number (not used on basic packages) Step 1: Valve & Size Code Selection Spears® actuated valve selection table include Ball Valves (Selection Table 1) Butterfl y Valves (Selection Table 2), Diaphragm Valves (Selection Table 3) and Gate Valves (Selection Table 3A). Use the table information to complete the Valve Code in the package part number.

Table 1: BALL VALVES (Valve Type - End Connector - O-ring - Special Options - Material – Size Selection)

VALVE CODE RESERVED FOR ACTUATOR SIZE CODE

1 - 2 - 3 - 4 - 5 6 - 7 - 8 - 9 10 - 11 - 12 Material Size

1 = PVC 005 =1/2”

Valve Type 2 = CPVC 007 = 3/4” 0 = Compact Ball 3 = PP (see note 1) 010 = 1” 1 = True Union Ball 4 = LXT PVC 012 = 1-1/4” 2 = TU 2000 Ind.Ball 015 = 1-1/2” Z = TU 2000 Std Ball Special Options 020 = 2” 3 = Utility (Special) 0 = None 025 = 2-1/2” S = Single Entry (Special) 1 = Lubricant Free (see note 2) 030 = 3” T= TU 2000 Ind Tandem 2 = Vented Ball 040 = 4” U = Hor 3-way L Tandem 060 = 6” V = Hor 3-way T Tandem O-ring W= Ver 3-way L Tandem 0 = Buna-N X= Ver 3-way 2L Tandem 1 = EPDM Y= Ver 3-way 3L Tandem 2 = Viton® R= Ver 3-way T Tandem 3 = PTFE Encapsulated A= Hor 3-way L-port 4 = Silicone B= Hor 3-Way T-port C= Ver 3-Way L-port End Connector D= Ver 3-Way 2L-port (see note 1) E= Ver 3-Way 3L-port 1 = Socket F= Ver 3-Way T-port 2 = Thread 3 = SR Thread 4 = Flanged 5 = BSP Thread 6 = DIN Plain 7 = JIS Plain 8 = Flange CL300 Drilling

Notes:

1 - PP valves available in regular True Union style sizes 1/2” - 4” only, with threaded or SR threaded end connectors only. 1/2” - 2” PVC & CPVC True Union valves ordered as “spcket” come with both socket and regular threaded end connectors. 2-1/2” - 6” valves come with socket only.

2 - All Ball Valves are assembled with non-silicone lubricant.

3 - Tandem (Diverting) part number includes two valves operated from one actuator with one opening while the other closes.

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B 6

4 – Basic Manual Override is standard on Ball Valve sizes 1/2” – 3” with Declutchable Manual Override as an option.

Declutchable Manual Override is standard on Ball Valve sizes 4” & larger and all Butterfl y Valves.

Standard Gate Valve and Diaphragm Valve packages 1/2” – 1-1/2” have no override with Declutchable Manual Override as an option. Declutchable Manual Override standard on 2” & larger Diaphragm valves.

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