Addendum 003 - Electrical Drawings - Interconnect Diagram Pall Comments.pdf

PALL ADVANCED SEPARATIONS SYSTEMS

120V AC & 24V DC POWER DISTRIBUTION

TABLE OF CONTENTS

SHEET 2:

SHEET 3:

INDEXSHEET 1:

460V AC POWER DISTRIBUTION

HANFORD WA

PROJECT : 01.000287

NETWORK DIAGRAMSHEET 4:

MAIN PANEL FIELD WIRING (1 OF 3)SHEET 5:

MAIN PANEL FIELD WIRING (2 OF 3)SHEET 6:

CAUSTIC TANK ROOM & ACID TANK ROOM

SHEET 7:

SHEET 8:

REMOTE I/O PANEL FIELD WIRING

FEED STRAINER FIELD WIRING SHEET 9:

MAIN PANEL FIELD WIRING (3 OF 3)

HomR Text Box

PALL RESPONSES TO CUSTOMER REVIEW COMMENTS IN RED TEXT

460 VAC, 60HZ

3Ø POWER SUPPLY

(BY OTHERS)

AIR COMPRESSOR

M-6001A

(CA-CMP-6001)

20 HP

RF PUMP

P-4302A

(BCKW-PMP-4302)

20 HP

VFD-4302A

(BCKW-VFD-4302)

LOCAL

PANEL

FEED STRAINER

S-3201A

(PTW-STR-3201)

0.5 HP

M O

T O

R S

T A

R T E

R

O.L.

CON1

R E

V E

R S

IN

G

80 kW

CIP CAUSTIC

TANK HEATER

H-5004

(CIP-HTR-5004)

CON1

CIP CIRC PUMP

P-5204A

(CIPS-PMP-5204A)

M O

T O

R S

T A

R T E

R

O.L.

CON1

10 HP

CON2

SEE SHEET 1 FOR REVISIONS

( 33 FLA)

H E

A T E

R P

A N

E L

C A

U S

T

IC

T A

N K

CUSTOMER MOTOR CONTROL CENTER EDN-MCC-6520

(BY OTHERS)

(BY OTHERS) (BY OTHERS)(BY OTHERS)(BY OTHERS)(BY OTHERS) (BY OTHERS)

M S

-3

M S

-5

A

460 VAC, 60HZ

3Ø POWER SUPPLY

(BY OTHERS)

AIR

COMPRESSOR

M-6001B

(CA-CMP-6002)

20 HP

RF PUMP

P-4302B

(BCKW-PMP-4303)

20 HP

LOCAL

PANEL

FEED STRAINER

S-3201B

(PTW-STR-3202)

0.5 HP

M O

T O

R S

T A

R T E

R

O.L.

CON1

R E

V E

R S

IN

G

80 kW

CIP ACID

TANK HEATER

H-5104

(CIP-HTR-5104)

CON1

CIP CIRC PUMP

P-5204B

(CIPS-PMP-5204B)

M O

T O

R S

T A

R T E

R

O.L.

CON1

10 HP

CON2

( 33 FLA)

H E

A T E

R P

A N

E L

A C

ID

T

A N

K

(BY OTHERS) (BY OTHERS)(BY OTHERS)(BY OTHERS)(BY OTHERS) (BY OTHERS)

M S

-3 B

M S

-5 B

CUSTOMER MOTOR CONTROL CENTER EDN-MCC-6530

(BY OTHERS)

RF PUMP

P-4302C

(BCKW-PMP-4304)

20 HP

(BY OTHERS)

VFD-4302B

(BCKW-VFD-4303)

VFD-4302C

(BCKW-VFD-4304)

NOTES:

1. UNLESS OTHERWISE INDICATED, ALL COMPONENTS TO BE SUPPLIED

BY PALL FOR FIELD INSTALLATION BY OTHERS.

2. RF PUMP VFD'S TO BE CONTROLLED BY ETHERNET; ALL OTHER MOTOR

STARTERS AND POWER CONTACTORS TO BE HARD-WIRED SIGNALS TO PALL

MAIN CONTROL PANEL

3. EACH CIP TANK HEATER TO BE POWERED BY TWO POWER CONTACTORS IN

SERIES. "CON1" IS USED FOR CIP TANK TEMPERATURE CONTROL & "CON2" IS A

SAFETY FOR HEATER SHUTDOWN ON HEATER ELEMENT OVER TEMPERATURE.

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IRINCON

Detailed Check 63 kW in design drawing H-2-838441-1

IRINCON

Detailed Check 63 kW in design drawing H-2-838441-2

IRINCON

Detailed Check

7.5 HP in design drawing H-2-838441-1

IRINCON

Detailed Check

7.5 HP in design drawing H-2-838441-1

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PALL RESPONSE:

CHANGE FROM 7.5 HP TO 10 HP DUE TO CIP PUMP LOCATION BELOW VALVE RACKS & ADDITIONAL MF MODULES ON EACH RACK.

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PALL RESPONSE:

CHANGE FROM 7.5 HP TO 10 HP DUE TO CIP PUMP LOCATION BELOW VALVE RACKS & ADDITIONAL MF MODULES ON EACH RACK.

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PALL RESPONSE:

ADDITIONAL MF MODULES ON EACH RACK DICTATED INCREASE OF CIP HEATER SIZE FROM 63KW TO 80KW TO MEET MINIMUM CYCLE TIME REQUIREMENTS.

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PALL RESPONSE:

ADDITIONAL MF MODULES ON EACH RACK DICTATED INCREASE OF CIP HEATER SIZE FROM 63KW TO 80KW TO MEET MINIMUM CYCLE TIME REQUIREMENTS.

REMOTE I/O 24VDC POWER PANEL

PALL DWG NYCS000015169

VALVE RACK

I/O PANEL

PALL DWG

NYCS000015170

UPS BACKED

120VAC, 60HZ

1 PHASE SUPPLY

(BY OTHERS)

SEE SHEET 1 FOR REVISIONS

(BY OTHERS)(BY OTHERS)

(BY OTHERS)

VALVE RACK

I/O PANEL

PALL DWG

NYCS000015170

VALVE RACK

I/O PANEL

PALL DWG

NYCS000015170

VALVE RACK #1 VALVE RACK #2 VALVE RACK #3

FEED

STRAINER

I/O PANEL

PALL DWG

NYCS000015171

CIP CAUSTIC

TANK ROOM

PLC

I/O PANEL

PALL DWG

NYCS000015163

CIP ACID

TANK ROOM

I/O PANEL

PALL DWG

NYCS000015164

GFCI

120VAC

RECEPTACLE

UPS BACKED 120VAC POWER DISTRIBUTION (BY OTHERS)

(BY OTHERS)

20 HP

(BY OTHERS)

NON-UPS BACKED

120VAC, 60HZ

1 PHASE SUPPLY

(BY OTHERS)

120VAC UTILITY POWER DISTRIBUTION (BY OTHERS)

RF PUMP P-4302A

(BCKW-PMP-4302)

20 HP

(BY OTHERS)

AIR COMPRESSOR

M-6001A

(CA-CMP-6001)

20 HP

(BY OTHERS)

20 HP

(BY OTHERS)

10 HP

(BY OTHERS)

10 HP

(BY OTHERS)

AIR COMPRESSOR

M-6001B

(CA-CMP-6002)

CIP CIRC PUMP

P-5204A

(CIPS-PMP-5204A)

CIP CIRC PUMP

PMP-5204B

(CIPS-PMP-5204AB)

W

W

W

W

W

W

MOTOR

ANTI-CONDENSATION

SPACE HEATER

POWER

DISTRIBUTION

(BY OTHERS) (BY OTHERS) (BY OTHERS)

120VAC

GFCI

RECEPTACLE

(BY OTHERS)

120VAC

GFCI

RECEPTACLE

(BY OTHERS)

120VAC

GFCI

RECEPTACLE

(BY OTHERS)

VALVE RACK

I/O PANEL

PALL DWG

NYCS000015170

VALVE RACK #4

(BY OTHERS)

120VAC

GFCI

RECEPTACLE

(BY OTHERS)

(BY OTHERS)

RAW WATER

ALKALINITY

ANALYZER

120VAC POWER

(SEE ALSO SHT 5)

ACID CIP TANK T-5101

RECIRC PUMP P-5101

(CIPC-PMP-5101)

0.75 HP

M O

T O

R S

T A

R T E

R

O.L.

CON1

(BY OTHERS)

M S

-5

CAUSTIC CIP TANK T-5001

RECIRC PUMP P-5001

(CIPC-PMP-5001)

0.75 HP

M O

T O

R S

T A

R T E

R

O.L.

CON1

(BY OTHERS)

M S

-5

(BY OTHERS) (BY OTHERS)

RF PUMP P-4302B

(BCKW-PMP-4303)

20 HP

(BY OTHERS)

W

RF PUMP P-4302C

(BCKW-PMP-4304)

(BY OTHERS) (BY OTHERS)

ACID CIP TANK

LEAK DETECTOR

120VAC POWER

(SEE ALSO SHT 8)

CAUSTIC CIP TANK

LEAK DETECTOR

120VAC POWER

(SEE ALSO SHT 8)

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IRINCON

Text Box 120 VAC power circuits to these space heaters are NOT included in Design Drawings. I do not think these heaters are needed as all these pumps are inside the building that is a conditioned space. Karl Sutton (Building HVAC systems to confirm this understanding).

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SPEC 01 61 02, SECTION 2.2,E,1,2,a REQUIRES SPACE HEATERS ON MOTORS 10 HP OR LARGER. PER THIS REQUEST & SUBSEQUENT DISCUSSION, MOTOR SPACE HEATERS WILL BE REMOVED ON TNE NEXT DRAWING REVISION.

MAIN CONTROL PANEL

NUMATICS G3 I/O

(I/P ADDRESS: )

2A.

2B. ETHERNET CABLE SHALL BE CATEGORY 6 UNSHIELDED

TWISTED PAIR DATA CABLE (BELDEN CAT# 1583A OR EQUAL)

WITH RJ45 PLUGS, AND SHALL BE PROTECTED BY

INSTALLATION IN PVC CONDUIT OR A SUITABLE CABLE TRAY.

SEE SHEET 1 FOR REVISIONS

-E N

T R

MOD 0

E T H

E R

N E

T

C O

M M

M

O D

U L E

MOD 2

I/ O

M O

D U

L E

MOD 3

I/ O

M O

D U

L E

MOD 4

I/ O

M O

D U

L E

MOD 5

I/ O

M O

D U

L E

MOD 6

I/ O

M O

D U

L E

MOD 7

I/ O

M O

D U

L E

MOD 8

I/ O

M O

D U

L E

MOD 9

I/ O

M O

D U

L E

MOD 1

I/ O

M O

D U

L E

MOD 0

-L

C O

N T

R O

L O

G

IX

C P

U

MOD 2

-E N

T R

E T H

E R

N E

T

C O

M M

M

O D

U L E

MOD 1

-R M

R E

D U

N D

A N

C Y

M O

D U

L E

MOD 3

-E N

T R

E T H

E R

N E

T

C O

M M

M

O D

U L E

MOD 0

-L

C O

N T

R O

L O

G

IX

C P

U

MOD 2

-E N

T R

E T H

E R

N E

T

C O

M M

M

O D

U L E

MOD 1

-R M

R E

D U

N D

A N

C Y

M O

D U

L E

MOD 4

-E N

T R

E T H

E R

N E

T

C O

M M

M

O D

U L E

NUMATICS 501 SOLENOID MANIFOLD

1 2 3 4

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

NUMATICS G3 I/O

(I/P ADDRESS: )

NUMATICS 501 SOLENOID MANIFOLD

1 2 3 4

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

NUMATICS G3 I/O

(I/P ADDRESS: )

NUMATICS 501 SOLENOID MANIFOLD

1 2 3 4

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

NUMATICS G3 I/O

(I/P ADDRESS: )

NUMATICS 501 SOLENOID MANIFOLD

1 2 3 4

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

NUMATICS G3 I/O

(I/P ADDRESS: )

NUMATICS 501 SOLENOID MANIFOLD

1 2 3 4

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

NUMATICS G3 I/O

(I/P ADDRESS: )

NUMATICS 501 SOLENOID MANIFOLD

1 2 3 4

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

CIP CAUSTIC TANK ROOM

I/O PANEL

PALL DWG: NYCS000015165

PALL DWG.

NYCS000015163

NUMATICS G3 I/O

CIP ACID TANK ROOM PUMP I/O PANEL

(I/P ADDRESS: )

NUMATICS 501 SOLENOID MANIFOLD

1 2 3 4

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

VFD

4302A

VFD

4302B

VFD

4302C

MCC EDN-MC-6520 MCC EDN-MC-6530

(IP ADDRESS:_____________________)

E T H E R N E T

DEKSTOP PC

IP ADDRESS: )

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

AI

0mA

I0

I1

ATICS

2 AI

4-2

O0/I0

O1/I1

NUM

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

AI

0mA

I0

I1

ATICS

2 AI

4-2

O0/I0

O1/I1

NUM

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

AI

0mA

I0

I1

ATICS

2 AI

4-2

O0/I0

O1/I1

NUM

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

AI

0mA

I0

I1

ATICS

2 AI

4-2

O0/I0

O1/I1

NUM

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

AI

0mA

I0

I1

ATICS

2 AI

4-2

O0/I0

O1/I1

NUM

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

AI

0mA

I0

I1

ATICS

2 AI

4-2

O0/I0

O1/I1

NUM

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

AI

0mA

I0

I1

ATICS

2 AI

4-2

O0/I0

O1/I1

NUM

PALL DWG: NYCS000015164

FEED STRAINER PUMP I/O PANEL

PALL DWG: NYCS000015171

MF VALVE RACK #4 I/O PANEL

PALL DWG: NYCS000015170

MF VALVE RACK #3 I/O PANEL

PALL DWG: NYCS000015170

MF VALVE RACK #1 I/O PANEL

PALL DWG: NYCS000015170

MF VALVE RACK #2 I/O PANEL

PALL DWG: NYCS000015170

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CAT5E (TYP) --

HDR HAD PREVIOUSLY SHOWN CAT6 CABLES, BUT MSA REQUESTED THAT CAT5E CABLES BE USED INSTEAD.

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Text Box TO ETHERNET/IP TO PROFINET GATEWAY IN CONTROL COMMUNICATIONS PANEL WT-CPNL-1500 (BY OTHERS)

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CAT5E

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CAT5E

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CAT5E

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CAT5E

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CAT5E

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CAT5E

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CAT5E

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CAT5E

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CAT5E

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PALL RESPONSE:

ETHERNET CABLES WILL BE CHANGED FROM CAT 6 TO CAT 5E ON NEXT DRAWING REVISION.

HomR Text Box

THIS ETHERNET I/P LINK WILL BE INCLUDED IN THE NEXT INTERCONNECT DWG REVISION.

SEE SHEET 1 FOR REVISIONS

SEE DWG: NYCS000015165

(BY PALL)

0.5 HP 0.5 HP

120VAC SIGNAL RELAY PANEL

SEE DWG: NYCS000015166

(BY PALL)

J-BOX (SEE SHT 9) J-BOX (SEE SHT 8)

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Text Box THESE TWO SIGNALS WILL BE SENT TO THE MAIN CONTROL PANEL VIA DIGITAL COMMUNICATIONS VIA ETHERNET/IP TO PROFINET GATEWAY IN CONTROL COMMUNICATIONS PANEL WT-CPNL-1500 (BY OTHERS)

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ANALOG I/O

(1)-#16 TSP PER DEVICE (BY OTHERS)

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ANALOG I/O

(4)-#16 TSP PER DEVICE (BY OTHERS)

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PALL RESPONSE:

LIT-4020 & LSH-4019 WILL BE REMOVED ON NEXT DRAWING REVISION.

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CHANGES/CORRECTIONS SHOWN ABOVE WILL BE INCORPORATED INTO THE NEXT DRAWING REVISION.

SEE DWG: NYCS000015165

(BY PALL)

120VAC SIGNAL RELAY PANEL

SEE DWG: NYCS000015166

(BY PALL)

10 HP 10 HP

0.75

HP

0.75

HP

NOTES:

CON1 = CIP TANK HEATER TEMPERATURE CONTROL CONTACTOR

CON2 = CIP TANK SAFETY CONTROL CONTACTOR

SEE DWG: NYCS000015165

(BY PALL)

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ACH ROOM ALARM

BEACON

(BY OTHERS)

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WT-YA-0404A

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ACH ROOM ALARM

BEACON

(BY OTHERS)

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WT-YA-0404A

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Text Box ADD INTERCONNECTIONS FOR THE ACH METERING PUMP SKIDS AND THE ACH TANK LEVEL SWITCHES

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BACKWASH WASTE TANK LEVEL SWITCH

(BY OTHERS)

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BWW-LSHH-8301A

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BACKWASH WASTE TANK LEVEL SWITCH

(BY OTHERS)

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BWW-LSHH-8301B

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ACH ROOM ESEW FLOW SWITCH

(BY OTHERS)

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SHR-FSH-6625

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ACH ROOM ESEW FLOW SWITCH

(BY OTHERS)

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SHR-FSH-6626

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SAMPLE ROOM ESEW FLOW SWITCH

(BY OTHERS)

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SHR-FSH-6621

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HVAC CONTROL PANEL

(BY OTHERS)

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CPNL-6601

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24VDC DISCRETE I/O

(4)-#16 AWG PER DEVICE (BY OTHERS)

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ALARM AUTO DIALER

(BY OTHERS)

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WT-ADD-0400

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24VDC DISCRETE I/O

(16)-#16 AWG PER DEVICE (BY OTHERS)

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PALL RESPONSE:

CONTROL OF ALUMINIUM CHLOROHYDRATE METERING PUMP SYSTEM & TANK LEVEL ARE OUTSIDE OF PALL'S ORIGINAL SCOPE.

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PALL RESPONSE:

ADDITIONAL SIGNALS CITED ON THIS SHEET FOR ALARM BEACONS, FLOW SWITCHES AND WASTE TANK LEVELS ARE NOT IN THE ORIGINAL PALL SCOPE.

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PALL RESPONSE:

THERE IS NO REQUIREMENT FOR ALARM AUTODIALER SIGNALS IN THE CUSTOMER SPECIFICATION.

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THERE ARE NO SPECIFICATIONS PROVIDED FOR HVAC CONTROL PANEL SIGNALS TO THE PALL SYSTEM. PLEASE CLARIFY THEIR FUNCTION.

CIP CAUSTIC ROOM I/O PANEL

(PALL DWG NYCS000015163)

0.75

HP

CIP ACID ROOM I/O PANEL

(PALL DWG NYCS000015164)

0.75

HP

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CA ROOM ESEW FLOW SWITCH

(BY OTHERS)

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SHR-FSH-6622

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CAUSTIC ROOM ESEW FLOW SWITCH

(BY OTHERS)

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SHR-FSH-6623

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CAUSTIC ROOM ESEW FLOW SWITCH

(BY OTHERS)

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SHR-FSH-6624

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ADDITIONAL FLOW SWITCH SIGNALS CITED ON THIS SHEET ARE NOT IN PALL'S ORIGINAL SCOPE.

1. ALL WIRING AND RACEWAY SHOWN TO

BE SUPPLIED AND INSTALLED BY OTHERS,

UNLESS OTHERWISE NOTED.

2. WIRE SIZES ARE PALL RECOMMENDED ONLY.

3. LIMIT SWITCHES ARE LOCATED AT EACH END OF

TRAVEL ON THE AMIAD FEED STRAINERS N.C.

CONTACT OPENS WHEN THE WIPER WITHIN THE

STRAINER REACHES THE RESPECTIVE END OF TRAVEL.

TERMINALS ARE LOCATED IN THE J-BOX ON THE STRAINER.