Addendum 003 - Equipment - FRP Tanks R0.pdf

COVER PAGE OF SELLER’S SUBMITTAL

City Name: Hanford, WA - MSA

Pall Project No.: 01.000287

Job Number: Project L-897, Subcontract 70816

Task Register 6 (Task 1 – VI Submittal Package)

To: (Contractor)

Mission Support Alliance, LLC (MSA)

PO Box 650

Richland, WA 99352

From: (Subcontractor)

Pall Water

A Division of Pall Corporation

839 State Route 13

Cortland, NY 13045

Patty Willis

Phone: 607-758-1699

Name of Project: Hanford, WA, Central Plateau WTF

Pall Document Number: NYCS000015144 Rev: 00

Description of Item: FRP Tanks

Specification Section: 43 41 45

Deviations: See document NYCS000015387

Cover Page Information Revision History and Approvals

Tab 01 - NYCS000015403,CSS,Fiberglass Reinforced Plastic Tanks,01.287

INDEX:

Page 1:

Page 2:

Page 3:

Pages 4-8: Tab 02 - FRP Tank,Nozzle Locations,Preliminary Design,01.287

Page 9: Tab 03 - Justin Tanks, Double Wall Drawing,example

Page 10: Tab 04 - Justin Tank, Reverse Float Level Indicator, example

Pages 11-12: Tab 05 - Switch-Tek_LO10_Data_Sheet w part number

Pages 13-18: Tab 06 - Flowline LC10-LC11 Switch Pro Level Controller-Manual

Date: 12/19/2019

PALL ADVANCED SEPARATIONS SYSTEMS

DIVISION OF PALL CORPORATION, CORTLAND, NY

Rev Name Date Created By

Approved By

Created By

Approved By

Created By

Approved By

Created By

Approved By

Revision Description

Title

Document # Revision griffinju Text Box These commodities, technology, or software may only be exported from the United States in accordance with the Export Administration Regulations. Diversion contrary to U.S. law is prohibited.

Doc Number: NYCS000015403R01 Doc Title: NYCS000015403,CSS,Fiberglass Reinforced Plastic Tanks,01.287.docx

Components Specification Sections

The following specification sections are relevant to the approval of submittal NYCS000015144, Fiberglass Reinforced Plastic Tanks,01.287:

L‐897, Attachment No. 2 ‐ HNF‐SPEC‐63538, Section 43 41 45, Fiberglass Reinforced Plastic Tanks.

Any exceptions and clarifications to the specification section above can be found in submittal NYCS000015387,L‐897,Section 43 41 45,Es and Cs,01.287.

Pall has taken exceptions and clarifications relevant to the fiberglass reinforced tanks proposed.

FRP Tanks

This submittal is intended to cover the preliminary design of the FRP tanks in a descriptive manner. The

FRP Tank Supplier will not prepare any drawings until a purchase order is received.

Based on approval of this submittal document, establishing the nozzle location, sizes and features, (which Pall will provide to the FRP tank fabricator), then the actual final tank drawings will be provided for approval in a subsequent submitted prior to FRP Tank fabrication. Note: The FRP Tank specification, Es and Cs, submittal is a separate document, NYCS000015387.

Per the specification, attachment No. 2 – HNF‐SPEC‐63538, section 43 41 45, the FRP Tanks will be supplied with ladder, railing, seismic tie‐downs. The tanks will be supplied with a narrow double wall for containment and with a leak detect system. Refer to the PID, NYCS000010231.

Basic design criteria.

Flanges should allow roughly two inches clearance above floor.

150# flange dimensions

Size (inches)

Flanged outer dimensions (inches)

Calculated minimum from floor to CL (inches) + 2

Working inches from floor to CL, minimum

2 6.375 5.1875 5

3 7.375 5.6875 5.5

4 8.375 6.1875 6

6 10.375 7.1875 7

8 12.375 8.1875 8

10 14.375 9.1875 9

12 16.375 10.1875 10

16 20.375 12.1875 12

20 24.375 14.1875 14

24 28.375 16.1875 16

The temperature sensor should be roughly 90 degrees away from the heater.

The low level switch should be about 4 inches above the heater to keep it full immersed during heating.

The high level switch should be about 4 inches below the overflow.

The pump suction should be ½ to 1 pipe diameter from tank bottom.

The local recirculation pump return should flow across the heater and be about the same level as the heater.

All fill nozzles should not discharge into any upward looking elbows (if supplied).

Chemical addition lines may have drip tubes, but these are optional.

Vent lines should discharge outside the building to avoid exposure to dilute chemical vapors.

The heater may require additional support to avoid putting stress on the heater flange.

The heater requires room for removal.

Item 1: 2500 gallon, maximum working volume, ACID TANK

Approximate dimensions and weights.

Straight side height: 92 inches Inner Tank Diameter: 96 inches Outer Tank Diameter: 101 inches Empty Weight: 3,800 pounds Maximum Solution Weight: 32,300 pounds Full Tank Weight: 36,100 pounds Dual containment (double wall) with leak detection.

Nozzles per PID, NYCS000010231R04 with the addition of one spare on top and one spare on side.

All nozzles are 150# flanges, minimum size is 2 inches.

1. 2" sample, side, 24 inches from bottom.

2. 6”, MF Rack circulation pump suction, side, 16 inches from bottom. Long radius elbow internally to 4-5 inches off bottom. CIP return should be away from here, other side of tank somewhere.

3. 10" heater flange, 16 inches from bottom. Heater has an 8 inch bundle of elements. Need to have removal space within room for maintenance. Requires 72 inches clearance from tank flange.

4. 2" temperature (RTD), 16 inches from bottom, roughly 90 degrees away from heater.

5. 2", acid supply, top. Shall have ½ to 1 inch PVC internal drip tube, removable.

6. 6" CIP return, top, with internally supported dip tube, 8" from bottom, two 1/2" siphon holes (180 degrees) away from overflow, near top.

7. 3" rinse water fill, top, with internally supported dip tube, 8" from bottom, two 1/2" siphon holes (180 degrees) away from overflow, near top.

8. 8", vent, top.

9. 8" overflow, side, top of overflow 3 inches below straight.

10. 2" high level switch, side, 4 inches below bottom of overflow.

11. 2" low level switch, side, 24 inches from bottom.

12. 2" level sensor, side, 5 inches from bottom.

13. 24" manway, side, 36 inches from bottom.

14. 24 inch manway, top.

15. 4" level sensor (local only = visual), top flange.

16. Drain, 2", centerline at tank bottom, at low point, minimum 3-inch sloped bottom.

17. 3”, local recirculation pump suction, 6 inches from bottom.

18. 2” local recirculation pump return, 16 inches from bottom, directed toward heater. With reduction to 1 inch PVC to create backpressure and mixing velocity.

19. 4" spare, top.

20. 4" spare, side, at 24 inches.

Please complete the nozzle location table below as part of the returned submittal.

Height is for side nozzles.

Radius is for top nozzles.

ACID TANK

Nozzle Size (in) Top / Side Height (in) Radius (in) Angle (typically manway is a zero degrees) 1 2 side 24 2 6 side 16 3 10 side 16 4 2 side 16 5 2 top 6 6 top 7 3 top 8 8 top 9 8 side 85 10 2 side 77 11 2 side 24 12 2 side 5 13 24 side 36 14 24 top 15 4 top 16 2 side 0 17 3 side 6 18 2 side 16 19 4 top 20 4 side 24

Item 2: 4400 gallon, maximum working volume, CAUSTIC/NEUTRALIZATION TANK

Approximate dimensions and weights.

Straight side height: 152 inches Inner Tank Diameter: 96 inches Outer Tank Diameter: 101 inches Empty Weight: 5,000 pounds Maximum Solution Weight: 42,500 pounds Full Tank Weight: 47,500 pounds Dual containment (double wall) with leak detection.

Nozzles per PID, NYCS000010231R04 with the addition of one spare on top and one spare on side.

All nozzles are 150# flanges, minimum size is 2 inches.

1. 2" sample, side, 24 inches from bottom.

2. 6”, MF Rack circulation pump suction, side, 16 inches from bottom. Long radius elbow internally to 4-5 inches off bottom. CIP return should be away from here, other side of tank somewhere.

3. 10" heater flange, 16 inches from bottom. Heater has an 8 inch bundle of elements. Need to have removal space within room for maintenance. Requires 72 inches clearance from tank flange.

4. 2" temperature (RTD), 16 inches from bottom, roughly 90 degrees away from heater.

5. 2", acid supply, top. Shall have ½ to 1 inch PVC internal drip tube, removable.

6. 6" CIP return, top, with internally supported dip tube, 8" from bottom, two 1/2" siphon holes (180 degrees) away from overflow, near top.

7. 3" rinse water fill, top, with internally supported dip tube, 8" from bottom, two 1/2" siphon holes (180 degrees) away from overflow, near top.

8. 8", vent, top.

9. 8" overflow, side, top of overflow 3 inches below straight.

10. 2" high level switch, side, 4 inches below bottom of overflow.

11. 2" low level switch, side, 24 inches from bottom.

12. 2" level sensor, side, 5 inches from bottom.

13. 24" manway, side, 36 inches from bottom.

14. 24 inch manway, top.

15. 4" level sensor (local only = visual), top flange.

16. Drain, 2", centerline at tank bottom, at low point, minimum 3-inch sloped bottom.

17. 3”, local recirculation pump suction, 6 inches from bottom.

18. 2” local recirculation pump return, 16 inches from bottom, directed toward heater. With reduction to 1 inch PVC to create backpressure and mixing velocity.

19. 2", bleach supply, top. Shall have ½ to 1 inch PVC internal drip tube, removable.

20. 2", caustic supply, top. Shall have ½ to 1 inch PVC internal drip tube, removable.

21. 2", calcium thiosulfate supply, top. Shall have ½ to 1 inch PVC internal drip tube, removable.

22. 4”, neutralization circulation return, top, with internally supported dip tube, 8" from bottom, two 1/2" siphon holes (180 degrees) away from overflow, near top.

23. 4" spare, top.

24. 4" spare, side, at 24 inches.

Please complete the nozzle location table below as part of the returned submittal.

Height is for side nozzles.

Radius is for top nozzles.

Nozzle Size (in) Top / Side Height (in) Radius (in) Angle (typically manway is a zero degrees)

1 2 side 24 2 6 side 16 3 10 side 16 4 2 side 16 5 2 top 6 6 top 7 3 top 8 8 top 9 8 side 145 10 2 side 137 11 2 side 24 12 2 side 5 13 24 side 36 14 24 top 15 4 top 16 2 side 0 17 3 side 6 18 2 side 16 19 4 top 20 2 top 21 2 top 22 4 top 23 4 top 24 4 side 24

NKUTIL

Text Box See attached for preliminary nozzle locations. Final nozzle locations will be confirmed when FRP tank submittal and details of construction are provided.

NKUTIL

Cloud

ACCESSORIES

MK SIZE DESCRIPTION DEG ELEV DOME

180°

CO

'0

119' DIA.

k

V

E R

A L

L

H

E

IG

H T

.14a j

(U 1/40

V

E R

A L

L

H

E

IG

H T

111' DIA.

113' DIA. OPENING --1 2'

2' R

119' DIA.

I TP TIFTATI

--ir--1 3/4.

ri 1/2'

\-3' DIA. 1 - F

TUBE

LOWER FLAT SPOT DTI.,

14'

7' R 7' R

NOTES'

1 16' LEVER LOCKING MANWAY

2 LOWER FLAT SPOT C4 PLACES)

3 18' X 18' DOME FLAT SPOTS (3 PLACES)

4 32' X 52' MANWAY FLAT

5 LIFTING LUG ASSEMBLY (8 PLACES)

A INSERTED A NEW TITLE BLOCK 06/12/08 MG

REV REVISION DESCRIPTION REV DATE

CORPORATION OF AMERICA

300 N TAYLOR ROAD

GARRETT, IN 46738

MEND (260) 357-3181

FAX. (260) 357-3738

SALES OMER

OVERALL TANK VEDDIT - LBS.

PRIMARY

VESSEL

WEMEE MOWN SP.G. MAX

RESDI USED

POLYETHYLENE

TITLE IMT 6550

DOUBLE WALL STORAGE TANK

TANK WEIGHT - LBS.

SECONDARY

VESSEL

MUM= MAVEN SP.G. MAX

TAM COLIN -

RESIN USED

POLYETHYLENE

TANK WEIGHT - LBS.

TCRG! -

IONA

D. CRADAGER

DWG NUMBER,

9/15/97

REV

ALL DIMENSIONS ARE IN INCHES AND ARE ±3X

I M T 6550 A 9

ACCESSORIES

CENTER OF FLOAT TO BE

LINED UP WITH TANK

PARTING LINE

1/40

(U

MK QTY SIZE DESCRIPTION

A 1 2' PVC BULKHEAD FITTING WITH GASKET

B 1 2' PVC THREADED CLOSE NIPPLE

C 2 2' PVC THREADED TEE

D 2 2' PVC THREADED PIPE PLUG

E 2 2' PVC THREADED PIPE NIPPLE (AS REQUIRED)

F 1 2' PVC SOCKET UNION

H 1 2' CLEAR BUSADA 200 PIPE, THREADED ONE END

K 2 POLYETHYLENE PIPE SUPPORT BRACKET

(SEE RFL_ASM DWG)

L 2 ENCAPSULATED DONKER BOLTS

M 1 POLYETHYLENE INTERIOR FLOAT

(SEE RFL_ASM DWG. )

N 1 PVC EXTERIOR COUNTER WEIGHT

(SEE RFL_ASM DWG. )

P 2 FABRICATED PVC ROLLER / INSTALLED W/ PE ROD

Q 1/8' DIA, POLYPROPYLENE ROPE

A CHANGED TUBING FROM PVC TO BUSADA (EFFECTIVE

5/29/08), DELETED ITEM (G) (MALE THRED X COUPLER)

AT TOP, DELETED ITEM (J) (FEMALE COUPLER) JOINT

CONNECTION

3/24/09 SR

REV REVISION DESCRIPTION REV DATE

CORPORATIONOFAMEMCA

300 N TAYLOR ROAD

GARRETT, IN 46738

PHOPE. (260) 357-3181

FAX. (260) 357 3738

"" REVERSE FLOAT LEVEL INDICATOR

FOR VERTICAL STORAGE TANKS

rwRNEIr/LISON §tvg-IT

DWG NUMBER'

RFL-3-31-04

REV

A 10

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Application

Switch-Tek™

LO10

Optic Liquid Leak Detection Switch

© 2016 Flowline | 10500 Humbolt Street, Los Alamitos, CA 90720 USA p 562.598.3015 f 562.431.8507 w flowline.com DS301370 REV C1

Compatible Products

Features Rugged polypropylene or PFA Teflon® sensor and cable for corrosive liquids

60VA SPST relay selectable NO or NC via power supply wiring polarity

Sensor may be located up to 1000’ from a Flowline relay controller

Key Benefits Fail-safe leak sensor inverts “wet” to alert user for maintenance

Submersible sensor and cable designed for insertion within a secondary containment wall

Requires only a small amount of liquid to detect the presence of a leak

The general purpose optic leak switch provides leak detection in and around secondary containment sumps, tanks and piping systems with a 1A relay output. Media examples include sulfuric acid and sodium hypochlorite. The submersible PP or PFA leak switch sensor is mounted through the containment wall or within the interstitial space, and connected to a PLC or relay controller.

LC4X

The general purpose compact level controller mounts directly on the sensor for leak alarm and/or pump or valve shut off. The LC10 accepts one leak sensor input with one 16A relay output. The optional flash alarm brings attention to alarm conditions.

The controller may also be mounted on the top of Switch-Pak fitting with the leak sensor mounted on the bottom of the fitting.

SWITCH-PRO™

Compact Level Controller

LC10

SWITCH-PRO™

Remote Level Controller

The general purpose remote level controller is offered in two configurations for leak alarm and/or pump or valve shut off. The LC40 accepts one leak sensor input and with one 10A relay ouput. The LC42 accepts two leak sensor inputs with two 10A relay outputs. For field mount installation, add a single or dual indicator NEMA box.

Specifications

© 2016 Flowline | 10500 Humbolt Street, Los Alamitos, CA 90720 USA p 562.598.3015 f 562.431.8507 w flowline.com DS301370 REV C1

NOTES

To special order a 25’ (7.6m) or 50’ (15.2 m) level sensor cable, place the cable length at the end of the part number (ie: LO10-1305-25’). For PP, add $30 for 25’ (7.6m) or $60 for 50’ (15.2m) to the price. For PFA, add

$200 for 25’ (7.6m) or $400 for 50’ (15.2m) to the price.

The short Metric level sensor has conical Rp threads on both sides of the wrench flat. The long Metric level sensor has straight G threads on the sensing side, and conical Rp threads on the cable side of the wrench flat.

1)

2)

Dimensions

Fittings

Ordering LO10 - 5

SENSOR MATERIAL (1)

1 PP

2 PFA

SENSOR LENGTH

3 Short 4 Long

PROCESS MOUNT (2 )

0 NPT (US)

2 G / Rp (Metric)

3.0"(76mm)

1.3"(32mm)

10' Cable (3m) 0.7"

(19mm)

0.

7"

(1 9m m

3/4" NPT

(3/4" Rp)

3/4" NPT

(3/4" Rp)

NO/NC

COM

Shld

Red

RELAY

Black White

Green

Universal

± 1mm in water

± 0.5mm in water

12-36 VDC

25 mA maximum

(1) SPST relay

60 VA, 1A maximum

Selectable NO / NC

F: -40° to 176°

C: -40° to 80°

150 psi (10 bar) @

25º C, derated @ 1.667 psi (0.113 bar) per ºC above 25º C

-1XX5: NEMA 6 (IP68)

-2XX5: NEMA 4X (IP65)

-1XX5: PP

-2XX5: PFA

-1XX5: PP

-2XX5: PFA

4-conductor, shielded

#22 AWG

10’ (3m)

3/4” NPT (3/4” G / Rp)

Viton® (G version only)

General purpose

CE

Orientation:

Accuracy:

Repeatibility:

Supply voltage:

Consumption:

Contact type:

Contact rating:

Contact output:

Process temp.:

Pressure:

Sensor rating:

Sensor material:

Cable jack. mat.:

Cable type:

Cable length:

Process mount:

Mount. gasket:

Classification:

Compliance:

Switch-Tek™

LO10

Optic Liquid Leak Detection Switch

Switch-Pak™ Fitting Components

LM45-7001

LM45-1001

LM45-5001

Smart Trak™ Fitting Components

LM10-1201

LM10-1401

LM10-1601

LM10-1801

LM10-1001

LM10-1101

LM10-1301

LM10-1701

Smart Trak™ Level Switch Car Kit

LM30-1001

LM30-1061

Side Mount Bracket

LM50-1001

2” NPT plug fitting, 3/4” NPT nipple, PVC

2” NPT plug fitting, 3/4” NPT nipple, PP

2” NPT plug fitting, 3/4” NPT nipple, PVDF

2’ track, 2” NPT plug fitting, 3/4” NPT nipple, PP

4’ track, 2” NPT plug fitting, 3/4” NPT nipple, PP

6’ track, 2” NPT plug fitting, 3/4” NPT nipple, PP

8’ track, 2” NPT plug fitting, 3/4” NPT nipple, PP

10’ track, 2” NPT plug fitting, 3/4” NPT nipple, PP

1m track, 2” NPT plug fitting, 3/4” NPT nipple, PP

2m track, 2” NPT plug fitting, 3/4” NPT nipple, PP

3m track, 2” NPT plug fitting, 3/4” NPT nipple, PP

Level switch car kit, 3/4” NPT, PP

Level switch car kit, 3/4” Rp, PP

2” NPT bracket, PP

P/N DESCRIPTION

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LarkinD Highlight

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Warranty, Service & Repair

WARRANTY

Flowline warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service for a period which is equal to the shorter of one year from the date of purchase of such products or two years from the date of manufacture of such products.

This warranty covers only those components of the products which are non-moving and not subject to normal wear. Moreover, products which are modified or altered, and electrical cables which are cut to length during installation are not covered by this warranty.

Flowline’s obligation under this warranty is solely and exclusively limited to the repair or replacement, at Flowline’s option, of the prod-ucts (or components thereof) which Flowline’s examination proves to its satisfaction to be defective. FLOWLINE SHALL HAVE NO

OBLIGATION FOR CONSEQUENTIAL DAMAGES TO PERSON-

AL OR REAL PROPERTY, OR FOR INJURY TO ANY PERSON.

This warranty does not apply to products which have been subject to electrical or chemical damage due to improper use, accident, negli-gence, abuse or misuse. Abuse shall be assumed when indicated by electrical damage to relays, reed switches or other components. The warranty does not apply to products which are damaged during ship-ment back to Flowline’s factory or designated service center or are returned without the original casing on the products. Moreover, this warranty becomes immediately null and void if anyone other than ser-vice personnel authorized by Flowline attempts to repair the defective products.

Products which are thought to be defective must be shipped prepaid and insured to Flowline’s factory or a designated service center (the identity and address of which will be provided upon request) within 30 days of the discovery of the defect. Such defective products must be accompanied by proof of the date of purchase.

Flowline further reserves the right to unilaterally wave this warranty and to dispose of any product returned to Flowline where:

a. There is evidence of a potentially hazardous material present with product.

b. The product has remained unclaimed at Flowline for longer than 30 days after dutifully requesting disposition of the product.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND

THE DESCRIPTION ON THE FACE OF THIS WARRANTY. This warranty and the obligations and liabilities of Flowline under it are exclusive and instead of, and the original purchaser hereby waives, all other remedies, warranties, guarantees or liabilities, express or implied. EXCLUDED FROM THIS WARRANTY IS THE IMPLIED

WARRANTY OF FITNESS OF THE PRODUCTS FOR A PARTIC-

ULAR PURPOSE OR USE AND THE IMPLIED WARRANTY OF

MERCHANT ABILITY OF THE PRODUCTS.

This warranty may not be extended, altered or varied except by a writ-ten instrument signed by a duly-authorized officer of Flowline, Inc.

To register your product with the manufacturer, go to the Flowline website for on-line registration. The website address is as follows:

www.flowline.com

On-line Warranty Registration can be found under Contact Flowline on the Navigation Bar along the side of the home page.

If for some reason your product must be returned for factory service, go to the Flowline website listed above. Online Factory Service can be found under Contact Flowline on the Navigation Bar along the side of the home page. Click on Return Authorization to begin the registration process.

You will need the following information at the time of registration:

1. Part Number and full Serial Number from product

2. Name and telephone number of someone who can answer technical questions related to the product and its application.

3. Return Shipping Address

4. Brief Description of the Symptom

5. Brief Description of the Application

Once you have received a Material Return Authorization number, ship the product prepaid in its original packing to:

Flowline Factory Service

MRA _____

10500 Humbolt Street Los Alamitos, CA 90720

To avoid delays in processing your repair, write the MRA on the shipping label. Please include the information about the malfunc-tion with your product. This information enables our service tech-nicians to process your repair order as quickly as possible.

Version 5.2A © 2007 FLOWLINE Inc.

All rights reserved.

Manual # MNC 11100 09/07

Compact Relay Controller LC10 and LC11 Series Owner’s Manual

Jason Highlight

Step One

SPECIFICATIONS

Supply voltage: 120 / 240 VAC, 50 - 60 Hz.

Consumption: 5 Watts max.

Strobe type: 10_1: N/A

10_2: Xenon tube Strobe flash: 10_1: N/A

10_2: 1 per second Sensor inputs: LC10: (1) two-wire level switch

LC11: (2) two-wire level switches Sensor supply: 13.5 VDC @ 27 mA Contact type: LC10: (1) SPDT

LC11: (1) Latched SPDT Contact rating: 250 VAC, 10A, 1/4 hp.

Contact latch: LC10: N/A

LC11: Select On/Off Contact delay: 0 to 60 seconds LED indication: Sensor, relay & power status Electronics temp.: F: -40° to 158°

C: -40° to 70° Enclosure rating: NEMA 4X (IP65) Enclosure material: 10_1: PP (U.L. 94 VO)

10_2: PP (U.L. 94 VO) and Polycarbonate Enclosure mount.: 100_: 3/4” NPT

105_: 3/4” Rp Enclosure rotation: 300° swivel base Conduit entrance: Single, 1/2" NPT Certificate number: LR 79326-3 CE compliance: EN 61326 EMC

EN 61010-1 Safety

Part Number Information:

Part # Thread Description

LC10-1001(1) (2) 3/4” NPT High or Low Relay Controller

LC10-1051(1) (2) 3/4” BSP High or Low Relay Controller

LC10-1002(2) 3/4” NPT High or Low Relay Controller with Strobe Alert

LC10-1052(2) 3/4” BSP High or Low Relay Controller with Strobe Alert

LC11-1001(1) (2) 3/4” NPT Automatic Fill or Empty Relay Controller

LC11-1051(1) (2) 3/4” BSP Automatic Fill or Empty Relay Controller

(1) Adding -CE to end of part number signify CE configuration of controller

(2) Adding -E to end of part number signify 240 VAC configuration of controller

1.0" (25m m

4.7" (119m m

2.8" (71mm)

3.2" (81m m

1.0" (25m m

2.8" (71mm)

3.2" (81m m

6.4" (162m m

IN

V

E R

IN

V

E R

T

LALA

T

C H

T C

H

DELAY

AC

AC

GND

NC

C

NO

RR

PP

Input 1 A

115 VAC

220 VAC

Inp ut

1B

IN

V

E R

IN

V

E R

T

DELAY

AC

AC

GND

NC

C

NO

RR

PP

Input 1 A

115 VAC

220 VAC

Latch/Invert Logic Time Delay

Sensor Input 1A

Sensor Input 1B

(LC11 only)

NO

NC

COM

AC

AC

GND

RELAY

POWER

SUPPLY

Dimension:

LC1_-10_1

Dimension:

LC10-10_2

Internal Controller Logic LC11-1001 Faceplate LC10-1001 Faceplate

Jason Highlight

Jason Rectangle

Jason Rectangle

Jason Highlight

Step Two Step Three

SAFETY PRECAUTIONS INTRODUCTION

About This Manual:

PLEASE READ THE ENTIRE MANUAL PRIOR TO

INSTALLING OR USING THIS PRODUCT. This manual includes information on three different models of Compact Relay Controllers from Flowline: LC10-10_1, LC10-10_2 and LC11- 10_1. The LC10 is a single-input controller with an optional Strobe Alert™ on the -10_2 model, and the LC11 is a dual-input con-troller. Many aspects of installation and use are similar between the three models.

User’s Responsibility for Safety:

FLOWLINE manufactures several models of controller, with dif-ferent mounting and switching configurations. It is the user’s responsibility to select a controller model that is appropriate for the application, install it properly, perform tests of the installed system, and maintain all components.

Electrical Shock Hazard:

It is possible to contact components on the controller that carry high voltage, causing serious injury or death. All power to the con-troller and the relay circuit(s) it controls should be turned OFF prior to working on the controller. If it is necessary to make adjustments during powered operation, use extreme caution and use only insu-lated tools. Making adjustments to powered controllers is not rec-ommended. Wiring should be preformed by qualified personnel in accordance with all applicable national, state and local electrical codes.

Flammable or Explosive Applications:

Sensor mount controllers should not be used with explosive or flammable liquids, which require an intrinsically safe rating such as the Flowline LC90 series.If you are unsure of the suitability of a controller for your installation, consult your Flowline representa-tive for further information.

Install In a Dry Location:

The LC10 and LC11 series controller housing is liquid-resistant and made of Polypropylene (PP). When installed properly, the con-troller is not designed to be immersed. It should be mounted in such a way that it does not normally come into contact with fluid. Refer to an industry reference to ensure that compounds that may splash onto the controller housing will not damage it. Such damage is not covered by the warranty.

Relay Contact Rating:

The relay is rated for a 10 amp resistive load. Many loads (such as a motor during start-up or incandescent lights) are reactive and may have an inrush current characteristic that may be 10 to 20 times their steady-state load rating. The use of a contact protection circuit may be necessary for your installation if the 10 amp rating does not provide an ample margin for such inrush currents.

Make a Fail-Safe System:

Design a fail-safe system that accommodates the possibility of relay or power failure. If power is cut off to the controller, it will de-ener-gize the relay. Make sure that the de-energized state of the relay is the safe state in your process. For example, if controller power is lost, a pump filling a tank will turn off if it is connected to the Normally Open side of the relay.

While the internal relay is reliable, over the course of time relay fail-ure is possible in two modes: under a heavy load the contacts may be “welded” or stuck into the energized position, or corrosion may build up on a contact so that it will not complete the circuit when it should.

In critical applications, redundant backup systems and alarms must be used in addition to the primary system. Such backup systems should use different sensor technologies where possible.

While this manual offers some examples and suggestions to help explain the operation of FLOWLINE products, such examples are for information only and are not intended as a complete guide to installing any specific system.

Sensor-mount controllers:

The LC10/LC11 is a cost-effective, modular liquid level controller whose body incorporates a female 3/4" NPT (3/4" BSP) fitting, allow-ing it to be mounted directly onto any Flowline sensor or Switch Pak™ or any 3/4" connection. Simply provide its required AC power and a controlled device such as a valve, pump, or alarm that can be switched by the controller’s relay in response to the sensor input.

Sensor-mount controllers are particularly appropriate for simple processes such as high or low alarms. They can also be a useful part of more complicated systems, providing a fail-safe backup in case a centralized system fails.

Features of the LC10 Single Input Controller:

The LC10 Controller is designed to receive a signal from a single liq-uid sensor. It turns its internal relay On or Off (as set by the invert switch) in response to the presence of liquid, and changes the relay status back again when the sensor is dry. The LC10 may be used with almost any kind of sensor signal: current sensing, contact closure, or FET switch. The relay is a single pole, double throw type; the con-trolled device can be connected to either the normally open or nor-mally closed side of the relay. A time delay from 0 to 60 seconds can be set before the relay responds to the sensor input.

Typical applications for the LC10 are high level or low level switch/alarm operations (opening a drain valve whenever liquid level rises to a sensor point) and leak detection (sounding an alarm when a leak is detected, etc.).

Features of the LC11 Single Input Controller:

The LC11 Controller is designed to receive signals from two liquid sensors. It turns its internal relay On or Off (as set by the invert switch) in response to the presence of liquid on both sensors, and changes the relay status back again when both sensors are dry. The LC11 may be used with almost any kind of sensor signal: current sensing, contact closure, or FET switch. The relay is a single pole, double throw type; the controlled device can be connected to either the normally open or normally closed side of the relay. A time delay from 0 to 60 seconds can be set before the relay responds to the sen-sor input.

Typical applications for the LC11 are automatic filling (starting fill pump at a low level and stopping pump at a high level) or automatic emptying operations (opening a drain valve at a high level and clos-ing valve at low level).

Step Four Step Five

GUIDE TO CONTROLS INSTALLATION

1. Power indicator: This green LED lights when AC power is ON.

2. Relay indicator: This red LED will light whenever the controller energizes the relay, in response to the proper condition at the sen-sor input(s) and after the time delay.

3. AC Power terminals:Connection of 120 VAC power to the con-troller. The setting may be changed to 240 VAC if desired. This requires changing internal jumpers; this is covered in the Installation section of the manual. Polarity (neutral and hot) does not matter.

4. Relay terminals (NC, C, NO):Connect the device you wish to control (pump, alarm etc.) to these terminals: supply to the COM terminal, and the device to the NO or NC terminal as required.

The switched device should be a noninductive load of not more than 10 amps; for reactive loads the current must be derated or protection circuits used. When the red LED is ON and the relay is in the energized state, the NO terminal will be closed and the NC terminal will be open.

5. Invert switch: This DIP switch reverses the logic of the relay control in response to the sensor(s): conditions that used to ener-gize the relay will make it turn off and vice versa.

6. Latch switch (LC11 only): This DIP switch determines how the relay will be energized in response to the two sensor inputs. When LATCH is OFF, the relay responds to sensor Input 1A only; when LATCH is ON, the relay will energize or de-energize only when both sensors (1A and 1B) are in the same condition (wet or dry).

The relay will remain latched until both sensors change states.

7. Time Delay:After the input(s) change(s) state, this control sets a delay from 0.15 to 60 seconds before the relay will respond.

8. Input 1A and 1B indicator: These amber LEDs will light imme-diately whenever the appropriate sensor attached to the terminals detects liquid, and will turn off when it is dry.

9. Input terminals: Connect the wiring from the sensors to these terminals: A to the upper pair, B (LC11 only) to the lower pair.

Note the polarity: (+) is a 13.5 VDC, 27 mA power supply (to be connected to the red wire of a Flowline sensor), and (-) is the return path from the sensor (to be connected to the black wire of a Flowline sensor). If polarity is reversed, the sensors will not work.

3/4" NPT Mounting Thread:

Installation of the compact relay controller takes advantage of the 3/4" NPT thread located on its base. This makes the controller fully compatible with any of Flowline's level switches or Smart Trak™ or Switch Pak™ mounting systems.

Always tighten the controller from the wrench flat located on the swivel base. Never tighten from the body of the controller.

Switch Cable:

When installing a Flowline level switch, adjust the cable away from the printed cir-cuit boards in the controller body. Avoid breaking the seal between the top of the level switch and the plastic coated cable.

Connecting switches to input terminals:

Please note a difference between FLOWLINE powered level switches and reed switches. All powered level switches (models LO10, LP10, LP15, LP50, LU10, LZ12) will be wired with the Red wire to the (+) terminal and the Black wire to the (-) terminal. FLOWLINE reed switches (models LV10, LV20, LV30, LH20 and LH30) will have a par-ticular wiring based upon part number. See the illustration below to indicate wiring for your switch. Note: the Shield wire will be used only for long cable runs or where excessive electrical noise is present.

FLOWLINE FLOWLINE

Powered Switch Reed Switch

IN

V

E R

IN

V

E R

T

LALA

T

C H

T C

H

DELAY

AC

AC

GND

NC

C

NO

RR

PP

Input 1 A

115 VAC

220 VAC

Inp ut

1B

5 6

3" 1"

Red

Black Models:

LZ10, LU10,

LP50, LP15,

LP10, LO10,

LV10-_201

Red*

Black*

White

Black Models:

LV10-_301,

LH10White*

Black*

* Terminals available on LC11 Only* Terminals available on LC11 Only

Models

LZ10, LU10,

LP50, LP15,

LP10, LO10,

LV10-_2_1

Models

LV10-_3_1

LH10

VAC Power Input Wiring:

Observe the labeling on the LC10/LC11. Note: Polarity does not mat-ter with the AC input terminal.

Step Six Step Seven

INSTALLATION APPLICATION EXAMPLES

Relay Input Wiring The relay is a single pole, double throw type rated at 250 Volts AC, 10 Amps, 1/4 Hp. The two terminal NO and NC (normally open and normally closed) will be used in different applications. Remember that the "normal" state is when the relay coil is de-energized and the Red relay LED is Off / de-energized.

Strobe Alert Output With the Strobe Alert wired NC, it can be used as a high or low level alarm, depending on the setting for the invert switch. Strobe can also be wired NO.

Changing from 120 to 240 VAC

1. Remove the two screws from the top of the printed circuit board

(PCB) and gently slide the PCB from the housing. Use caution when removing the PCB.

2. Located jumpers JWA, JWB and JWC on the PCB.

3. To change to 240 VAC, remove jumpers from JWB and JWC and place a single jumper across JWA. To change to 120 VAC, remove jumper JWA and place jumpers across JWB and JWC.

4. Gently return PCB into housing and replace the two screws.

120 VAC 240 VAC

Configuration Configuration

Low Level Alarm The goal is to make sure that the liquid level does not fall below a cer-tain point. If it does, an alarm is supposed to sound, alerting the oper-ator of a low level condition.

If power is accidentally cut to the controller, the sensor's ability to notify the operator of a low level condition could be lost. The system must alert the operator not only to low liquid level, but to controller power loss.

To do this, connect the hot lead of the alarm to the NC side of the relay ter-minal of the controller. If power is lost, the relay will be de-energized, and the alarm will sound (if there is still power to the alarm circuit itself).

The alarm circuit should have a non-interruptible power supply or some other indicator or backup alarm to warn of a power failure in the alarm circuit.

In this application, the normal status if the sensor at the bottom if the tank will be wet, and the relay will be energized holding the alarm cir-cuit open. Both the relay LED and the Input LED will be on simulta-neously, so for this application, Invert should be set to the Off position.

High Level Alarm In the same manor, this system can be used to sound an alarm when fluid reaches a high level, with just a change in the location of the sen-sor and the setting of the Invert switch.

The alarm is still connected to the NC side of the relay to allow for a power failure alarm.

The sensor is normally dry. In this condition, we want the relay to be energized so the alarm does not sound: i.e., the Red relay LED should be on whenever the Input LED is Amber. So we turn Invert On. If the fluid level rises to the high sensor point, the sensor goes on, the relay de-energizes, and the alarm sounds.

LED Indication:

Use LED's located above the input terminals to indicate whether the switch is in a wet or dry state. With powered switches, Green indicates dry and Amber indicates wet. With reed switches, Amber indicates wet and no LED indicates dry. Note: reed switches may be wired in reverse so that wet indicates dry and Amber indicates dry.

JWB

JWC

JW

A

JWB

JWC

JW

A

AC

AC

GND

NC

C

NO

R

P

AC

AC

GND

NC

C

NO

R

P

Strobe

HOT

NRTL

GND

A C

A C

G N

N C

CN

O

AC

AC

GND

NC

C

NO

HOT

NRTL

GND

A C

A C

G N

N C

CN

O

R el ay Te rm in al s

1B 1A

Off Amber

Step Eight Step Nine

APPLICATION EXAMPLES TROUBLESHOOTING

Automatic Fill:

This system consists of a tank with a high level sensor, a low level sensor, and a pump that is controlled by the controller. Part of a prop-er fail-safe design for this particular system is that if power is lost to the controller for any reason, the pump filling the tank must be turned off.

Therefore, we connect the pump to the NO side of the relay. When the relay is energized, the pump will turn on and fill the tank. The relay indica-tor will correspond directly to the On/Off status of the pump.

NOTE: If the pump motor load exceeds the rating of the controller’s relay, a stepper relay of higher capacity must be used as part of the system design.

Determining the settings of LATCH and INVERT This is the way the system must operate:

• When both the high and low sensors are dry, the pump should turn on, starting to fill the tank.

• When the low sensor gets wet, the pump should stay on.

• When the high sensor gets wet, the pump should turn off.

Latch: In any two-sensor control system, LATCH must be ON.

Invert: Referring to the logic chart in Step Nine, we look for the set-ting that will de-energize the relay (start the pump) when both inputs are wet (Amber LEDs). In this system, Invert should be ON.

Determining A or B input connections: When LATCH is ON, there is no effective difference between Input A and B, since both sen-sors must have the same signal in order for status to change. When wiring any two-input relay section, the only consideration for hook-ing a particular sensor to A or B is if LATCH will be OFF.

Automatic Empty:

Note that a similar system logic can be used for an automatic empty operation simply by controlling a pump that pumps fluid out of the tank instead of into it. However, note the importance of fail-safe design. If the tank is being passively filled, and a pump must be used to actively empty it, a power failure to either the controller or the pump circuits will cause overflow.

Alternatively, an electrically-controlled drain valve could be used. In this case, the valve should be a type that will automatically open if power is lost; in other words, power must be used to hold it closed.

The valve would be connected to the NO side of the relay—if power is lost to the controller, the relay de-energizes, the valve loses the power that was holding it shut, and fluid will drain from the tank into some other safe containment until power is restored. In this system, whenever the red relay LED of the controller is ON, the drain is closed, allowing fluid to rise.

In this case, Invert should be On:

when both sensors are wet, the relay de-energizes, the switch to the valve opens, and the tank will drain.

Controller Logic For all controllers, please use the following guide to understand the operation of the FLOWLINE LC11 controllers.

1. Power LED: Make sure the Green power LED is On when power is supplied to the controller.

2. Input LED(s): The input LED(s) on the controller will be Amber when the switch(es) is/are wet and Off when the switch(es) is/are dry. Note:see Step 5 regarding reed switches. If the LED's are not switching the input LED, test the level switch.

3. LC10 only: When the input LED turn Off and On, the relay LED will also switch. With invert Off, the relay LED will be On when the input LED is On and Off when the input LED is Off. With invert On, the relay LED will be Off when the input LED is On and On when the input LED is Off.

4. LC11 only: When both inputs are wet (Amber LED's On), the relay will be energized (Red LED On). After that, if one switch becomes dry, the relay will remain energized. Only when both switches are dry (both amber LED's Off) will the controller de-energize the relay. The relay will not energize again until both switches are wet. See the Relay Latch Logic Chart below for fur-ther explanation.

Relay Latch Logic Table (LC11 Only):

The relay can either be an independent relay (high or low level alarm) or can be a latching relay (automatic fill or empty) with latch ON.

With Latch Off, the relay will only respond to the INPUT 1A setting.

INPUT 1B will be ignored.

With Latch ON, the relay will actuate when INPUT 1A and INPUT 1B are in the same condition. The relay will not change its condition until both inputs reverse their state.

Caution: Some sensors (particularly buoyancy sensors) may have their own inverting capability (wired NO or NC). This will change the logic of the invert switch. Check your system design.

AC

AC

GND

NC

C

NO

R

P

AC

AC

GND

NC

C

NO

R

P

Input1A

ON

OFF

Input1B

No Effect

No Effect

Relay

ON

OFF

Invert OFF Latch Off

Input1A

ON

OFF

ON

OFF

Input1B

ON

ON

OFF

OFF

Relay

ON

No Change

No Change

OFF

Invert OFF Latch Off

Input1A

ON

OFF

Input1B

No Effect

No Effect

Relay

OFF

ON

Invert ON Latch Off

Input1A

ON

OFF

ON

OFF

Input1B

ON

ON

OFF

OFF

Relay

OFF

No Change

No Change

ON

Invert OFF Latch Off