Addendum 003 - Electrical Drawings - MF VALVE RACK PANEL.pdf

PALL ADVANCED SEPARATIONS SYSTEMS

SPECIFICATIONS:

UL-508A

NFPA-79

NFPA-70

1. THIS DRAWING IS TYPICAL FOR ALL VALVE RACK I/O & SOLENOID MANIFOLDS.

2. SEE FIG. 4 (SHT 3) FOR SUB-BUS CABLING BETWEEN NUMATICS G3 PLC I/O AND NUMATICS ETHERNET MODULE /

NUMATICS 501 SOLENOID VALVE.

3. SKID ASSEMBLER TO TAG BOTH ENDS OF SIGNAL AIR TUBING BETWEEN NUMATICS MANIFOLD AND ACTUATED VALVE PER VALVE TAG # WITH MACHINE PRINTED LABELS. FOR DOUBLE-ACTUATED VALVES, ADD SUFFIX "-2" AND

"-4" AS REQUIRED PER PORT NUMBER ON NUMATICS SOLENOID.

4. SKID ASSEMBLER TO TAG BOTH ENDS OF ANALOG AND DIGITAL SIGNAL CABLES PER TAG # ON STATION LAYOUT

TABLES WITH MACHINE PRINTED LABELS. FOR LIMIT SWITCH CABLES WHICH HAVE

ZSO & ZSC SIGNALS SHARING ONE CABLE, USE PREFIX "ZSO/ZSC-" AND THE NUMERICAL VALUE OF THE TAG #.

01.000287

HANFORD WA, CENTRAL PLATEAU WTF

I/O STATION # ANALOG DESCRIPTIONCONN. # TAG # TYPICAL

I/O STATION # ANALOG DESCRIPTIONCONN. # TAG # TYPICAL I/O STATION # DIGITAL DESCRIPTIONINPUT # TAG # TYPICAL VALVE STATION # VALVE TAG # VALVE DESCRIPTION

I/O STATION # ANALOG DESCRIPTIONCONN. # TAG # TYPICAL

I/O STATION # DIGITAL DESCRIPTIONINPUT # TAG # TYPICAL

I/O STATION # ANALOG DESCRIPTIONCONN. # TAG # TYPICAL

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

2 AI/2 AO

4-20mA

I0

I1

O0/I0

O1/I1

NUMATICS

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

4 AI

4-20mA

I0

I1

I2

I3

NUMATICS

2 AI/2 AO

4-20mA

I0

I1

O0/I0

O1/I1

NUMATICS

I/O STATION #2

16 DIGITAL INPUTS

(2 PER CONNECTOR)

I/O STATION #6

2 ANALOG INPUTS

2 ANALOG OUTPUT

I/O STATION #1

16 DIGITAL INPUTS

(2 PER CONNECTOR)

I/O STATION #4

2 ANALOG INPUTS

2 ANALOG OUTPUT

SUB-BUS IN

CONNECTOR

I/O STATION #3

4 ANALOG INPUTS

2 AI/2 AO

4-20mA

I0

I1

O0/I0

O1/I1

NUMATICS

I/O STATION #5

2 ANALOG INPUTS

2 ANALOG OUTPUT

COMMUNICATION MODULE

DLR ETHERNET MODULE

4-PIN 12MM CONNECTOR

SUB-BUS OUT

CONNECTOR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

SEE SHEET 1 FOR REVISIONS

21 2 1

PIN 1 = +24VDC

PIN 2 = INPUT 2

PIN 3 = COMMON

(0 VDC)

PIN 4 = INPUT 1

FEMALE

DIGITAL INPUT

MODULE

3 4

PIN 1 = +24VDC

PIN 2 = NOT USED

PIN 3 = 0VDC

PIN 4 = INPUT

FEMALE

1 4

4 PT ANALOG IN

MODULE

PIN 1 = +24VDC

PIN 2 = NOT USED

PIN 3 = 0VDC

PIN 4 = INPUT

PIN 1 = +24VDC

PIN 2 = OUTPUT

PIN 3 = 0VDC

PIN 4 = INPUT

FEMALE

1 4

2 PT IN/ 2PT OUT

ANALOG MODULE

2 1

PIN 1 = +24VDC

PIN 2 = INPUT 2

PIN 3 = COMMON

(0 VDC)

PIN 4 = INPUT 1

FEMALE

DIGITAL INPUT

MODULE

3 4

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

PIN 1 = +24VDC

PIN 2 = NOT USED

PIN 3 = 0VDC

PIN 4 = INPUT

FEMALE

1 4

4 PT ANALOG IN

MODULE

PIN 1 = +24VDC

PIN 2 = NOT USED

PIN 3 = 0VDC

PIN 4 = INPUT

FEMALE

1 4

4 PT ANALOG IN

MODULE

1. THE CONTROL ENCLOSURE IS CONSTRUCTED OF STAINLESS STEEL AND RATED NEMA TYPE 4X (IP66).

THE USE OF ALL CONDUIT PENETRATION HUBS OF THE SAME ENVIRONMENTAL RATING AS THE

ENCLOSURE IS REQUIRED.

DO NOT PENETRATE THE TOP OF THE ENCLOSURE.

4. THE PANEL FABRICATOR WILL PROVIDE ALL MISCELLANEOUS MATERIALS NECESSARY TO COMPLETE

THE PANEL FABRICATION THAT ARE NOT SHOWN/INCLUDED ON THE BILL OF MATERIALS. THESE ITEMS INCLUDE WASHERS, SCREWS, WIRE TIES, ETC. ANY ITEMS EXTERNAL TO THE PANEL MUST MEET THE

NEMA RATING OF THE PANEL AND PROJECT. THE PANEL FABRICATOR WILL ALSO PROVIDE ANY

ADDITIONAL MATERIAL NECESSARY NOTED ON THE BILL OF MATERIALS IF THE QUANTITY IS INCORRECT.

2. DIMENSIONS ARE FOR REFERENCE ONLY.

3. REFER TO THE SUPPLIED INSTALLATION AND OPERATION MANUAL FOR ADDITIONAL INFORMATION.

FABRICATION NOTES - PLEASE REVIEW

+24VDC

(VALVES & OUTPUTS)

+24VDC

(NODE & INPUTS)

24VDC COMMON

(VALVES & OUTPUTS)

24VDC POWER

FOR NUMATICS

(SEE SHEET 9)

24VDC COMMON

(NODE & INPUTS) 1

PIN 1 = TX +

PIN 2 = RX +

PIN 3 = TX -

PIN 4 = RX -

COMM

MALEPOWER

ETHERNET / IP

PIN 1 = +24VDC (VALVES & OUTPUTS)

PIN 2 = +24VDC (NODE & INPUTS)

PIN 3 = 0VDC (NODE & INPUTS)

PIN 4 = 0VDC (VALVES & OUTPUTS)

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

PALL MF SYSTEM PANEL IMMEDIATELY

BEFORE CURRENT VALVE RACK PANEL

ON ETHERNET NETWORK

VALVE RACK OR REMOTE I/O PANEL

IMMEDIATELY AFTER CURRENT PANEL

ON ETHERNET NETWORK

NUMATICS ETHERNET I/P

DLR MODULE

1. THE CONTROL ENCLOSURE IS CONSTRUCTED OF STAINLESS STEEL AND RATED NEMA TYPE 4X (IP66).

THE USE OF ALL CONDUIT PENETRATION HUBS OF THE SAME ENVIRONMENTAL RATING AS THE

ENCLOSURE IS REQUIRED.

DO NOT PENETRATE THE TOP OF THE ENCLOSURE.

4. THE PANEL FABRICATOR WILL PROVIDE ALL MISCELLANEOUS MATERIALS NECESSARY TO COMPLETE THE PANEL FABRICATION THAT ARE NOT SHOWN/INCLUDED ON THE BILL OF MATERIALS. THESE ITEMS

INCLUDE WASHERS, SCREWS, WIRE TIES, ETC. ANY ITEMS EXTERNAL TO THE PANEL MUST MEET THE

NEMA RATING OF THE PANEL AND PROJECT. THE PANEL FABRICATOR WILL ALSO PROVIDE ANY

ADDITIONAL MATERIAL NECESSARY NOTED ON THE BILL OF MATERIALS IF THE QUANTITY IS INCORRECT.

2. DIMENSIONS ARE FOR REFERENCE ONLY.

3. REFER TO THE SUPPLIED INSTALLATION AND OPERATION MANUAL FOR ADDITIONAL INFORMATION.

FABRICATION NOTES - PLEASE REVIEW

PALL ARIA™ SYSTEM

PALL CORPORATION

CORTLAND, NY, USA

HANFORD WA, CENTRAL PLATEAU; VALVE RACK I/O PANEL

01.000287 WH104706

NYCS000015170 2020

24VDC 10A

15A

NEMA TYPE 4X

WARNING

DISCONNECT POWER

BEFORE WORKING WITHIN

W

FILTRATION. SEPARATION. SOLUTION.

PALL CORPORATION

SM

FOR SERVICE, SUPPORT, OR PARTS

PLEASE CALL SYSTEM SERVICES

GROUP: 1-866-475-0115

WHEN CALLING, PLEASE REFERENCE THE

PROJECT NUMBER ON THE SYSTEM NAMEPLATE.

V

-2

V

-2

V

-2

V

-2

V

-2

V

-2

V

-2

V

4-

V

9-

V

2-

V

-2

V

-2

V

5-

V

-2

V

1-

V

-2

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

EV

-4

V

-4

V

-4

V

-4

V

-4

V

-4

V

-4

V

-4

V

-4

V

-4

V

3-

V

-4

V

-4

V

-4

V

-4

V

-4

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

2 AI/2 AO

4-20mA

I0

I1

O0/I0

O1/I1

NUMATICS

16 DI

PNP

I0/I1

I2/I3

I4/I5

I6/I7

I8/I9

I10/I11

I12/I13

I14/I15

NUMATICS

4 AI

4-20mA

I0

I1

I2

I3

NUMATICS

2 AI/2 AO

4-20mA

I0

I1

O0/I0

O1/I1

NUMATICS

COMMUNICATION MODULE

DLR ETHERNET MODULE

4-PIN 12MM CONNECTOR

I/O STATION #2

16 DIGITAL INPUTS

(2 PER CONNECTOR)

I/O STATION #6

2 ANALOG INPUTS

2 ANALOG OUTPUT

I/O STATION #1

16 DIGITAL INPUTS

(2 PER CONNECTOR)

I/O STATION #4

2 ANALOG INPUTS

2 ANALOG OUTPUT

SUB-BUS IN

CONNECTOR

SUB-BUS OUT

CONNECTOR

I/O STATION #3

4 ANALOG INPUTS

2 AI/2 AO

4-20mA

I0

I1

O0/I0

O1/I1

NUMATICS

I/O STATION #5

2 ANALOG INPUTS

2 ANALOG OUTPUT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

V -1

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

S P

A R

E

MODULE

STATUS

ACTIVITY

LINK

NETWORK

STATUS

COMM

ETHERNET / IP

POWER

NUMATICS

4. FIELD WIRING SHOWN AS: .

ALL FIELD WIRING, EXTERNAL TO THE PANEL SHALL BE COPPER CONDUCTORS ONLY. CIRCUITS OF LESS THAN 100 AMPS SHALL HAVE A MINIMUM INSULATION RATING OF 60°C.

CIRCUITS EQUAL TO OR GREATER THAN 100 AMPS SHALL HAVE A MINIMUM INSULATION RATING OF 75°C.

CONTRACTOR SHOULD REFER TO THE FOLLOWING TABLE FOR FIELD WIRING TERMINATION TORQUE SPECS:

3. 24VDC NOMINAL WIRING INTERNAL TO THE ENCLOSURE WILL BE A MINIMUM OF #16 AWG WITH TYPE MTW (105°) OR EQUAL INSULATION.

THE FOLLOWING COLORS WILL BE USED TO IDENTIFY THE VARIOUS VOLTAGE LEVELS:

6. THE PANEL FABRICATOR WILL PROVIDE ALL MISCELLANEOUS MATERIALS NECESSARY TO COMPLETE THE PANEL FABRICATION THAT ARE NOT SHOWN/INCLUDED ON THE BILL OF MATERIALS.

THESE ITEMS INCLUDE WASHERS, SCREWS, WIRE TIES, ETC. ANY ITEMS EXTERNAL TO THE PANEL MUST MEET THE NEMA RATING OF THE PANEL AND PROJECT.

THE PANEL FABRICATOR WILL ALSO PROVIDE ANY ADDITIONAL MATERIAL NECESSARY NOTED ON THE BILL OF MATERIALS IF THE QUANTITY IS INCORRECT.

5. REFER TO THE SUPPLIED INSTALLATION AND OPERATION MANUAL FOR ADDITIONAL INFORMATION.

20-22 Lb.-In. / (2.3-2.5 Nm)

5-5.6 Lb.-In. / (0.6 Nm)

CIRCUIT BREAKER:

TERMINAL BLOCKS:

FABRICATION NOTES - PLEASE REVIEW

1. TERMINAL BLOCKS ARE ALLEN BRADLEY 1492 SERIES IDENTIFIED WITH AN APPROPRIATE MARKING SYSTEM

5-5.6 Lb.-In. / (0.6 Nm)

30 Lb.-In. / (3.4 Nm)

FUSE BLOCKS :

GROUND BAR:

+24 VDC POWER BLUE

24 VDC COMMON

GROUND

WHITE/BLUE

GREEN

2. NAMEPLATES ARE ENGRAVED PLASTIC LAMINATE, APPROX. 1/32" THICK, AND ARE SECURED

TO THE ENCLOSURE DOOR USING SCREWS. NAMEPLATE COLOR IS WHITE WITH BLACK LETTERING.

WARNING NAMEPLATES WILL BE ORANGE WITH BLACK LETTERING.

1. ALL WIRING WILL BE TERMINATED WITH APPROPRIATELY SIZED FERRULES WITH INSULATING COLLARS AND IDENTIFIED WITH WRAP STYLE MARKING COLLARS.

SPECIAL FABRICATION NOTES:

SECURE NAMEPLATE TO INSIDE OF DOOR

IN A CONSPICUOUS LOCATION USING

BLACK NEOPRENE ADHESIVE ONLY.

NAMEPLATE DETAILS

(SCALE 1:1)

NAMEPLATES ARE ENGRAVED PLASTIC LAMINATE WITH DOUBLE-SIDED,

BLACK NEOPRENE ADHESIVE, APPROX 1/32" THICK.

ADDITIONALLY, NAMEPLATES WILL BE SECURED TO THE ENCLOSURE DOOR USING SCREWS.

COLOR IS WHITE WITH BLACK LETTERING.

*VALVE RACK (X) ON NAMEPLATE INCREMENTS

FROM "1" TO "4" PER NAMEPLATE SET.

WARNING NAMEPLATES ARE ORANGE WITH BLACK LETTERING.

SEE SHEET 5 FOR CORRECT PLACEMENT.

BULKHEAD LABEL DETAILS (SEE SHT 6)

MACHINE PRINTED THERMAL WITH ADHESIVE

BACK ACCEPTABLE FOR THESE BULK HEAD

LABELS

FILTRATION. SEPARATION. SOLUTION.

PALL CORPORATION

SM

FOR SERVICE, SUPPORT, OR PARTS

PLEASE CALL SYSTEM SERVICES

GROUP: 1-866-475-0115

WHEN CALLING, PLEASE REFERENCE THE

PROJECT NUMBER ON THE SYSTEM NAMEPLATE.

PALL ARIA™ SYSTEM

PALL CORPORATION

CORTLAND, NY, USA

HANFORD WA, CENTRAL PLATEAU; VALVE RACK I/O PANEL

01.000287 WH104706

NYCS000015170 2020

24VDC 10A

15A

NEMA TYPE 4X

WARNING

DISCONNECT POWER

BEFORE WORKING WITHIN

V1003-2

V1002-2

V1013-2

V1017-2

V1010-2

V1006-2

V1012-2

V1014-2

V1029-2

V1022-2

V1023-2

V1024-2

V1025-2

V1030-2

V1031-2 V1015-2

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

V1003-4

V1002-4

V1013-4

V1017-4

V1010-4

V1006-4

V1012-4

V1014-4

V1029-4

V1022-4

V1023-4

V1024-4

V1025-4

V1030-4

V1031-4 V1015-4

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE