TGI 38JC263401A01 rev1.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: FLT HANGAR TROUGH AY A 0 2

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-83 USS HOWARD JC2

CU PHASE TITLE:

F/O - REPL FLDK AND HANGAR DK NONSKID, ASSESS, REPAIR AND PSV RAST TROUGH

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

SEIICHI NAKANO 231B. 315-243-4519 3-MAY-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B. 315-243-4502 3-MAY-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

This TGI needs to be updated.

CHANGE INSTRUCTIONS:

CH1: Revise paragraph 5.21.8. (1/16/2025) CH2: Update this TGI. (1/16/2025)

SPECIAL REQUIREMENTS:

SURFMEPP

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II & III.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: FLT HANGAR TROUGH AY A 0

FOUO

SHIP: DDG-83 CHG/VER: 2/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-9 J1-2 M1-4

1. SCOPE/PURPOSE

1.1 Title: Replacement of Flight Deck and Hangar Deck Nonskid, Assessment and Preservation of Recovery Assist Securing Traversing (RAST) Trough; accomplish

1.2 Location of Work:

1.2.1 Main Deck Weather, Frames between 399 and 475, Port and Starboard (Stbd)

1.2.2 Hangar No. One (1-338-3-Q)

1.2.3 Hangar No. 2 (1-338-8-Q)

1.2.4 Bathythermograph Room (2-442-6-Q)

1.2.5 Passage (2-442-2-L)

1.3 Identification:

1.3.1 Quantity (One Lot), RAST Track Trough, Port and Stbd

Location: Main Deck, Frames between 350 and 467

1.3.1.1 Quantity (One Lot), Drain Basket

1.3.2 Quantity (One Lot), RAST Track Plates, Side Plates, and Access Cover Plates

Location: Main Deck, Frames between 350 and 467

1.3.3 Quantity (5 EA), Retractable Chock with Lock Pin

Mfr: Entwistle Company FN No: 004, 005 and 128 of 2.8 P/N: EJ51218 and EJ42079

1.3.4 Quantity (One EA), Potable Water Piping for Drinking Water Cooler located in 1.2.2, between Mechanical Joint of Drinking Water Cooler and Union Joint of Globe Valve Outlet (CPW-V-799/FWC V0858)

Size: 3/8 Inch IPS Material: Cu-Ni 90-10 Specification: MIL-T-16420 Remarks: See Sheet 3P2 (Zone 3-F) and 4K (ELEVATION 4K-3B) of 2.16 and Sheet 11A (DETAIL 11A-20A-

29) of 2.17

1.3.5 Quantity (One EA), Potable Water Piping for Drinking Water Cooler located in 1.2.3, between Mechanical Joint of Drinking Water Cooler and Union Joint of Globe Valve Outlet (CPW-V-798/FWC V0857)

Size: 3/8 Inch IPS

FOUO

SHIP: DDG-83 CHG/VER: 2/0

Material: Cu-Ni 90-10 Specification: MIL-T-16420 Remarks: See Sheet 3B (Zone 5-D) and 4B (Zone 4-C) of 2.16 and Sheet 11A (DETAIL 11A-20A-28) of 2.17

1.3.6 Quantity (One AY), Retractable Towing Padeye in Main Deck Weather, Frames between 452 and 457, Port

Remarks: See 2.14 and 2.8 for location and detail

1.3.6.1 Quantity (One EA), Cover Plate for Retractable Towing Padeye

Material: CRES 316L, ASTM A240, 1/2 Inch Thickness Plate Remarks: See 2.14 for detail

1.3.6.2 Quantity (12 EA), Bolt Holes on Housing of Retractable Towing Padeye

Thread Size of Helical-Coil Thread Insert: 5/16“-18 UNC-3B.

Part Number of Helical-Coil Thread Insert: MS21209-C5-15.

Remarks: See 2.14 for detail.

1.3.7 Quantity (1,100 SF in Total), RAST Track Trough, including sump and drain basket, Port and Stbd

Location: Main Deck, Frames between 350 and 467

1.3.8 Quantity (1,530 SF in Total), RAST Track Plates, Side Plates, and Access Cover Plates

Location: Main Deck, Frames between 350 and 467

1.3.9 Quantity (5,650 SF in Total), Main Deck Plating, Frames between 338 and 475, including top side of Recovery Assist Securing Traversing (RAST) control station and helicopter fueling station, and vertical surface up to height of 4 inches from deck in and around nonskid deck area, Port and Stbd

Remarks: The area excepts where rubber tile and compartment insulation are installed.

1.3.10 Quantity (One Lot), Interior surface of all chamber, including retractable bitt chamber, retractable chock chamber, retractable towing pad chamber and tail guide winch sheave chamber

Remarks: The area includes interior surface of each retractable chock chamber cover, retractable towing pad chamber cover and tail guide winch sheave chamber cover.

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Critical Coated Area: CCNY-DDG83-025-25 for the areas listed in 1.3.7 through 1.3.9.

1.6 Contractor work start date:

1.7 Contractor work completion date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

4/16/2025

11/7/2025

FOUO

SHIP: DDG-83 CHG/VER: 2/0

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

3 MRC 83

T4U3 U

Conduct Assessment of RAST Track Trough, Bolts and Posts

- Y AL

L

4 DWG 588-

7027348

RAST Through/Track Installation & Details

G Y SE

E N

OT

E

5 TM NAVSEA

4790/15

Structural and Coating Condition Survey (MRC G1N6)

- N

6 DWG 634-

6219440

DECK COVERING DETAILS T Y SE

E N

OT

E

7 DWG

EJ51218

RETRACTABLE CHOCK

INSTALLATION

C Y AL

L

8 DWG 600-

7026479

Install of Hull Outfit Design Zone

H Y 6A ,3 B2

9 DWG EJ-

42079

RETRACT STERN CHOCK

INSTALLATION

D Y AL

L

10 DWG 807-

7622611

Repair Procedure for Specific RAST Track/Trough Structural Components

A Y SE

E N

OT

E

11 DWG 588-

7027489

FAB & INSTL OF RAST SYS

TAILGUIDE, HAUL DOWN, &

TRABERSE CABLES

G Y AL

L

12 TM AD-

700A1-IPB-

RECOVERY ASSIST, SECURING

AND TRAVERSING (RAST)

SYSTEM A/W42U-1(V)

- 14 N

13 DWG

520345

Track Components Installation Control Drawing R.A.S.T. System

H Y AL

L

14 DWG 611-

6221132

FABRICATION OF MISC DECK

FITTING - ZONE 3

AN Y SE

E N

OT

E

15 TM S9086-

CJ-STM-

010/CH-075

Fasteners 07 N

16 DWG 505-

7027440

INSTL MCHRY & PP ZONE 3250 J Y SE

E N

OT

E

17 DWG 533-

6567731

POTABLE WATER SYSTEM

DIAGRAM

L Y 11 A

18 TM

SYSTEMS &

SPECIFICAT

IONS

SSPC Painting Manual Volume 2 - N

19 TM T9074-

AS-GIB-

010/271

Requirements for Nondestructive Testing Methods

1 N

20 TM S9086-

DA-STM-

010/CH-100

Hull Structures 4 N

21 DWG 100-

7026698

UNIT STRUCTURAL ARR DWG

ASSY UNIT 3140

G Y 3

22 DWG 100-

6567713

UNIT STRUCTURAL ARR DWG-

ASSY UNIT 3240

G Y 3

FOUO

SHIP: DDG-83 CHG/VER: 2/0

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

23 DWG 100-

7026705

UNIT STRL ARR DWG - ASSY

UNIT 3340

H Y 3

24 DWG 100-

7026708

DDG-51-CLASS UNIT

STRUCTURAL ARR DWG ASSY

UNIT 3440

G Y 3

25 DWG 100-

7026712

UNIT STRL ARR DWG ASSY UNIT

H Y 3

26 MIL MIL-

STD-2035

Nondestructive Testing Acceptable Criteria

A N

27 NSI DM 220-

FLIGHT DECK METAL LOSS

CRITERIA

01 Y AL

L

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Accomplish an assessment of each area listed in 1.3.1 for structural integrity, deterioration, pitting, cracks, and area of damage or distortion in accordance with 2.3, using 2.4 for guidance. Document the assessment on 2.5.

(I) “ASSESSMENT”

5.1.1 Submit one legible copy, in hard copy or approved transferable media, of completed assessment form 2.5 to the SUPERVISOR.

5.2 Prepare a sketch showing each existing periphery line, exact location, and color, each dimension of nonskid coating, preserved coating, and marking, for each surface located in 1.2.1 through 1.2.3, using 2.6 for guidance.

5.2.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 5.2 to the SUPERVISOR.

5.3 Remove each existing equipment listed in 1.3.1.1, using 2.4 for guidance.

5.3.1 Disassemble each equipment listed in 1.3.1.1, using 2.4 for guidance.

5.3.2 Retain each equipment and associated mounting hardware for installation.

5.3.3 Chase and tap each exposed threaded area.

5.4 Remove and reinstall each retractable chock listed in 1.3.3, using 2.7, 2.8 and 2.9 for guidance.

5.4.1 Disassemble each retractable chock listed in 1.3.3, using 2.7, 2.8 and 2.9 for guidance.

5.4.1.1 Matchmark each part.

5.4.1.2 Clean each part for wear and defects, using 2.7 and 2.9 for guidance.

5.4.2 Reassemble each retractable chock listed in 1.3.3, using 2.7, 2.8 and 2.9 for guidance.

C1209.3 Shimizu, 11120180, SS, 7/6/2024

Shinya.Shimizu.ja Line

FOUO

SHIP: DDG-83 CHG/VER: 2/0

5.4.2.1 Restore mating surfaces exposed by removal. Repair by removing high spots, burrs, abrasions, and foreign matter, where removal can be accomplished by hand tools.

5.4.2.2 Inject Termalence 2 grease through each pillow block grease fitting of each retractable chock listed in 1.3.3.

5.5 Clean each RAST trough drain in each RAST track trough free of dirt, grit, and foreign matter, listed in 1.3.1, and located in 1.2.1 through 1.2.3.

5.5.1 Accomplish flow check of RAST track trough drain listed in 1.3.1, using clean, fresh water. Allowable leakage:

None.

(V)(G) “FLOW CHECK”

5.6 Accomplish the following repairs in each RAST track plate, RAST track side plate, access cover plate, and RAST track trough listed in 1.3.1 and 1.3.2, based on each report in 5.1.1, using 2.4, and 2.10 through 2.13 for guidance, as designated by SUPERVISOR.

5.6.1 Remove existing and install new a total of 30 each posts for each 3/4-inch bolt, 30 each posts for one-inch bolt, 15 each 2-inch wide blocks for 3/4-inch bolts, and 15 each 2.5-inch wide blocks for one-inch bolts, a total of 5 square feet of deteriorated track plate foundation, a total of 5 square feet of deteriorated side plate foundation, and a total of 10 square feet of deteriorated trough plate, listed in 1.3.1.

5.6.1.1 Countersink, plug weld, drill out, ream, and tap a total of 65 each bolt holes in way of broken/deteriorated and 65 each cover plate mounting holes found deteriorated.

5.6.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A and B, Lines One through 7.

5.6.3 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new insert weld seams. Allowable leakage: None.

5.6.4 Accomplish base metal weld buildup.

5.6.4.1 Base metal weld buildup a total of 48 square inches of each plating defect for total of 8 square inches per location.

5.6.4.2 Ensure each base metal weld buildup area does not exceed 2 inches in diameter. For bidding purposes, the base metal weld buildup must be one quarter inch thick.

5.6.4.3 Each surface must be ground to sound metal prior to base metal weld buildup.

5.6.4.4 Fill each local pit and groove with weld material prior to application of each principal build up layer.

5.6.4.5 Verify each surface of each completed base metal weld buildup weld is being ground smooth if not greater than 1/8 inch above plate surface.

5.7 Remove existing, fabricate and install new each cover plate listed in 1.3.6.1 in accordance with 2.14.

5.7.1 Accomplish build up weld of damaged each existing bolt hole listed in 1.3.6.2, using 2.14 for guidance.

5.7.1.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

5.7.2 Repair each damaged bolt hole listed in 1.3.6.2 by installing each new Helical-Coil Thread Insert conforming to NASM21209 in accordance with Paragraph 075-2.8.4 of 2.15, using 2.14 for guidance.

FOUO

SHIP: DDG-83 CHG/VER: 2/0

5.7.2.1 Drill and tap the bolt holes listed in 1.3.6.2 for new Helical-Coil Thread Insert upon completion of welding work.

5.7.2.2 Chemically and mechanically clean each threaded bore free of contamination without causing harm or deterioration.

5.7.2.3 Install new (12 EA) Helical-Coil Thread Insert in accordance with Paragraph 075-2.8.4 of 2.15, using 2.14 for guidance.

5.8 Install a temporary wooden walk way on the trough area.

5.8.1 Remove the temporary wooden walk way prior to reinstallation of the RAST track plates.

5.9 Install a temporary containment enclosure to flight deck located in 1.2.1.

5.9.1 Remove the temporary containment enclosure upon completion of the work.

5.10 Disconnect mechanically and reconnect each potable water piping listed in 1.3.4 and 1.3.5 for supporting of preservation work, using 2.16 and 2.17 for guidance.

5.10.1 Accomplish the requirements of 009-87 of 2.1 for each potable water piping.

5.10.1.1 Accomplish the requirements of 009-09 of 2.1 for chlorination and bacteriological tests. Analysis and testing conducted by a qualified Japanese laboratory (accredited by ISO 17025 or equal) authorized by the SUPERVISOR.

5.10.1.2 Record results of chlorination and bacteriological tests on a Laboratory Analysis Record(s) and DD Form 686, and submit one legible copy, in hard copy or approved transferrable media, of completed record(s) and form(s) to the SUPERVISOR.

5.11 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line(s) 28, for each area listed in 1.3.7.

5.12 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line(s) 9, for each area listed in 1.3.8.

5.13 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line(s) 9, for each area listed in 1.3.9.

5.13.1 Power tool clean to bare metal for each vertical surface. Accomplish each requirement of Surface Preparation Specification SSPC-SP 11 of 2.18.

5.13.2 Upon completion surface preparation of each area, accomplish a visual inspection of flight deck prepped in

5.13 and each flight deck tie down for deterioration, pitting, each crack, and each area of damage or distortion.

Allowable deterioration, pitting, cracking, and damage or distortion: None.

5.13.2.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 5.13.2 to the SUPERVISOR.

5.13.3 Accomplish a total 100 point of ultrasonic thickness measurement (UTM) on each area as determined by the visual inspection in 5.13.2 as designated by the SUPERVISOR in accordance with Paragraph 6.7 of 2.19 and 2.20, using 2.11 through 2.25 for guidance. The acceptance criteria must be in accordance with 2.26.

5.13.3.1 Flight deck thickness must be in accordance with 2.27.

5.13.3.2 Submit one legible copy, in hard copy or approved transferrable media, of a report with a sketch listing results of the requirements of 5.13.3 to the SUPERVISOR.

5.13.3.3 Ensure sketch shows each location of each ultrasonic test reading, original material thickness, existing material thickness, and percentage of material thickness reduction.

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SHIP: DDG-83 CHG/VER: 2/0

5.14 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line(s) One, for each equipment listed in 1.3.10.

5.15 Apply each new Visual Landing Aid (VLA) marking in accordance with Naval Air Warfare Center Aircraft Division (NAWCAD) Marking and Lighting VLA and Aircraft Operating Clearances Drawing provided by NAVAIR and using the sketch prepared in 5.2 for each marking not covered by NAVAIR.

5.15.1 Each marking must be laid out and verified prior to application of each color topping.

5.15.2 Contact the local NAVAIR Aeronautical Ships Installation Representative (ASIR) Field Office via the SUPERVISOR for the current NAWCAD Marking and Lighting VLA Operating Clearances Drawing, and verification of each VLA marking prior to application of color topping.

(I) "VLA INSTALLATION CERTIFICATION INSPECTION"

5.16 Accomplish a post installation certification inspection of each VLA marking application, in accordance with NAWCAD Marking and Lighting VLA and Aircraft Operating Clearances Drawing provided by NAVAIR and using the sketch prepared in 5.2 for each marking not covered by NAVAIR, for each area located in 1.2.1.

5.16.1 Upon completion of work on the flight deck contact the NAVAIR/ASIR via the SUPERVISOR for a post installation certification.

5.17 Clean each RAST track trough free of debris listed in 1.3.1.

5.18 Accomplish a visual inspection for cleanliness of each RAST track trough listed in 1.3.1.

5.18.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 5.18 to the SUPERVISOR.

5.19 Assemble and install each equipment removed and disassembled in 5.3 and associated mounting hardware listed in 1.3.1.1, using 2.4 for guidance.

5.20 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

5.21 Notes:

5.21.1 Planner: Code 231B S. Nakano, 243-4519

Planner: Code 231B H. Tanaka, 243-4491 Planner: Code 232 K. Fukumoto, 243-4510 Planner: Code 233 K. Kondo, 080-9899-1997 Planner: Code 234 R. Saeki, 243-1109

5.21.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.21.3 This TGI meets the intent of DDG CSWT File Nos. 588-009 and 634-033.

5.21.4 Removal and installation of interferences, and gas free operation, preservation of boundary spaces relating to front loading structure repair are not included in this TGI. They will be covered by a DL in the future based on Contractor submitted condition report.

5.21.5 Materials for structure members relating to front loading repair will be provided in the future as a DL based on Contractor submitted condition report.

5.21.6 2.5 is available on P:\C200\C225\Enclosures\C231\Structural and Coating Survey (MRC G1N6).

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SHIP: DDG-83 CHG/VER: 2/0

5.21.7 Removal and reinstallation of RAST system, except drain basket listed in 1.3.1.1 will be covered by TGI Nos.

38JC263401U01 and 38JC263401R01 (SRF-JRMC TGI).

5.21.8 Removal and installation of Port and Stbd traverse cable will be covered by TGI Nos. 38JC263401U02 and

38JC263401R02 (SRF-JRMC TGI).

5.21.9 WPC will copy the following pages in reference.

REF. 2.4: Pages 3, 3A, 3D, 3E, 4A, 4B, 5, 6B, 6D, 7C, 8, 9, 9A, 3B-2, 3C-2, 6-2, 6A-2, 6C-2, 7A-2, and 7B-2.

REF. 2.6: Pages 9A, 10A, 13A, 15F, 15G, 15H, and 15J.

REF. 2.10: Pages One through 31.

REF. 2.14: Pages 173A through 173G.

REF. 2.16: Pages 3B, 4B, 3P2, and 4K.

5.21.10 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.21.11 JCNs OD01-L011, OD01-L540, OD01-ZAJ2, OD01-ZAJ3, OD01-ZAL2, OD01-ZAL3, and OD01-ZAL4 are related to this TGI.

5.22 Government Furnished Material (GFM):

5.22.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.23 SRF-JRMC will provide the following service work: (TGI No. 38JC263401S02)

5.23.1 [C740] Crane and crane rigging service.

5.23.2 [X99E] Utility service, electrical.

5.23.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except onboard blasting work.

5.23.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.23.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.23.6 [C133] QA inspection for (G) symbol(s), review of coating application data, and data base entry for CCIMS.

5.23.7 [C250] On-site engineering support for front loading and process of the compartment system corrosion assessment results.

FOUO

M-1

SHIP: DDG-83 CHG/VER: 2/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

FLT HANGAR TROUGH AY A 0 0

CU PHASE TITLE:

F/O - REPL FLDK AND HANGAR DK NONSKID, ASSESS, REPAIR AND PSV RAST TROUGH

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

38JC263401 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

100 M PLATE,METAL, ORDER FOR

KTR

ORIG: C231B, H.TANAKA, 243-

9B 9515 002778523 NA 4 N 41235152 1/PM

101 M BAR,METAL, ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 9510 014133312 NA 4 N 41235086 30/FT

102 M BEAM,STRUCTURAL, ORDER

FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 9520 002777300 NA 4 N 41235090 10/FT

103 M PLATE, METAL, PLATE,

METAL,5FT X 10FT X 1/2" THK,

NAVY HIGH STRENGTH LOW

ALLOY HSLA-80, T9074-BD-

GIB-010/0300 APPENDIX-A

HIGH STRENGTH LOW ALLOY

GRADE HSLA-80, (OLD SPEC

MIL-S-24645, GRADE: HSLA-

80), CLASSIFICATION: TYPE 1,

HEAT TREATMENT CLASS 3

ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 9515 LL4941239 NA 4 N 41707582 1/PM

NOTES:

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M-2

SHIP: DDG-83 CHG/VER: 2/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

104 M ANGLE, ANGLE, SIZE: 2-1/2" X

2" X 1/4"THK, MATL: STEEL,

HSLASS, ASTM A588 GR A

ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 9520 LL9811342 NA 4 N 41707584 10/FT

104 M ANGLE, STRUCTURAL, ANGLE,

STRUCTURAL, SIZE: 2-1/2" X 2"

X 1/4"THK, MATL: STEEL,

HSLASS, ASTM A588 GR A

ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 9520 LL9811342 NA 4 N 43127451 10/FT

105 M PLATE,ME, ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

SIZE: 6FT X 2FT

9B 9515 002044619 NA 4 N 41235052 12/SF

106 M RUBBER SHEET,SOLID,

ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 9320 002440192 NA 4 N 41235054 6/FT

107 M SCREW,CAP,SOCKET HE,

ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 5305 015604738 NA 4 N 41235057 15/EA

108 M INSERT,SCREW THREAD,

ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 5325 008035574 NA 4 N 41235059 15/EA

109 M SOUND CO, ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9Q 5640 013715238 NA 4 N 41235061 5/SH

110 M INSULATI, ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9Q 5640 013713262 NA 4 N 41235062 5/SH

111 M INSULATI, ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9Q 5640 013713263 NA 4 N 41235063 3/SH

112 M TAPE,TEX, ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 8315 002671632 NA 4 N 41235064 1/RO

113 M TAPE,TEX, ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 8315 002671633 NA 4 N 41235065 1/RO

114 M ADHESIVE, ORDER FOR KTR

ORIG: C231B, H.TANAKA, 243-

9B 8040 002738708 NA 4 Y 41235066 1/GL

200 M SCREW SOC HD, CAP, SCREW

SOC HD, CAP, 1/2-13UNC X

1.25", ITEM# 13 OF DWG

20722-EJ42079C

ORDER FOR KTR

ORIG:C226 NISHIHARA 080-

9350-1460

9B 5305 LL4780346 NA 4 N 41817468 2/EA

201 M SCREW SOC HD, CAP, SCREW

SOC HD, CAP, 1/2-13UNC X

2.75", ITEM# 10 OF DWG

20722-EJ42079C

T/M:S9582-BF-MMC-010

FIG-10

ORDER FOR KTR

ORIG:C226 NISHIHARA 080-

9350-1460

9B 5305 LL4780345 NA 4 N 41817467 2/EA

FOUO

M-3

SHIP: DDG-83 CHG/VER: 2/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

202 M FITTING,LUBRICATION,

T/M:S9582-BF-MMC-010

FIG-14

ORDER FOR KTR

ORIG:C226 NISHIHARA 080-

9350-1460

9B 4730 001720043 EY NA 4 N 41135176 1/PG

203 M SCREW, C, SCREW, CAP,

SELF-LOCKING, SOCKET

HEAD, 3/8"-16UNC-2A X 2"

LENGTH, CRES 316, NYLOCK,

THE ENTWISTLE COMPANY

DRAWING NO.EJ51104 D ITEM

NO.9 (RETRACTABLE CHOCK-

INSTALLATION)

T/M:S9582-BF-MMC-010

FIG-9

ORDER FOR KTR

ORIG:C226 NISHIHARA 080-

9350-1460

9B 5305 LL4648279 NA 4 N 41137523 8/EA

204 M GREASE,UTILITY, T/M:S9582-

BF-MMC-010

ORDER FOR KTR

ORIG:C226 NISHIHARA 080-

9350-1460

9B 9150 013069167 NA 4 Y 41135180 1/CN

205 M ANTISEIZE COMPOUND,

T/M:S9582-BF-MMC-010

ORDER FOR KTR

ORIG:C226 NISHIHARA 080-

9350-1460

9B 8030 002921102 NA 4 Y 41135182 10/TU

206 M ADHESIVE, T/M:S9582-BF-

MMC-010

ORDER FOR KTR

ORIG:C226 NISHIHARA 080-

9350-1460

9B 8040 012821332 NA 4 Y 41135185 10/TU

207 M SCREW, FLAT SELFLOCK,

SCREW, FLAT HD SELFLOCK,

SIZE: 3/8"-16UNC-2A X 1"

LENGTH, MATL: CRES 316, FF-

S-92B TYPE I STYLE 2S &

MODIFY TO SELF-LOCKING

I.A.W. MIL-DTL-18240 TYPE-P,

82 DEGREES FLAT

COUNTERSUNK HEAD,

SLOTTED,

BIW CAT #: 53596-037,

ORDER FOR KTR

ORIGINATOR: C-232,

K.FUKUMOTO, 243-4510

9B 5305 LL6978647 NA 4 N 42577547 50/EA

401 M INSULATION, INSULATION,

PIPE,

BRAND: K-FLEX ECO,

SPECIFICATION COMPLIANCE:

EB 4013,

FOR SIZE: 3/8" IPS,

SIZE: 5/8" ID X 3/4" THK X 6FT

LG,V

ORDERED FOR KTR

ORIG: C234 R.SAEKI 243-1109

9B 5970 LL9607841 NA 4 N 41117411 1/EA

FOUO

M-4

SHIP: DDG-83 CHG/VER: 2/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

402 M INSULATION, INSULATION,

PIPE,

BRAND: K-FLEX ECO,

SPECIFICATION COMPLIANCE:

EB 4013,

FOR SIZE: 2-1/8" OD TUBE,

SIZE: 2-1/8" ID X 3/4" THK X 6

FT LG,

ORDERED FOR KTR

ORIG: C234 R.SAEKI 243-1109

9B 5970 LL9607843 NA 4 N 41117412 1/EA

403 M INSULATION, INSULATION,

PIPE,

BRAND: K-FLEX ECO,

SPECIFICATION COMPLIANCE:

EB 4013,

FOR SIZE: 3" IPS,

SIZE: 3-1/2"ID X 3/4" THK X 6 FT

LG,

ORDERED FOR KTR

ORIG: C234 R.SAEKI 243-1109

9B 5970 LL9607846 NA 4 N 41117413 1/EA

404 M INSULATION, INSULATION,

PIPE,

BRAND: K-FLEX ECO,

SPECIFICATION COMPLIANCE:

EB 4013,

FOR 5" IPS,

SIZE: 5-5/8" ID X 3/4" THK X 6

FT LG,

ORDERED FOR KTR

ORIG: C234 R.SAEKI 243-1109

9B 5640 LL9607849 NA 4 N 41117414 2/EA

405 M INSULATION, INSULATION,

PIPE,

BRAND: K-FLEX ECO,

SPECIFICATION COMPLIANCE:

EB 4013,

FOR SIZE: 8" IPS,

SIZE: 8-5/8" ID X 3/4" THK X 6

FT LG,

ORDERED FOR KTR

ORIG: C234 R.SAEKI 243-1109

9B 5640 LL9607851 NA 4 N 41117415 1/EA

406 M ADHESIVE, ORDERED FOR

KTR

ORIG: C234 R.SAEKI 243-1109

9B 8040 002738708 NA 4 Y 41105088 1/GL

407 M ADHESIVE, ORDERED FOR

KTR

ORIG: C234 R.SAEKI 243-1109

9B 8040 008419773 NA 4 Y 41105090 2/PT

408 M SEALING COMPOUND,

ORDERED FOR KTR

ORIG: C234 R.SAEKI 243-1109

9B 8030 001742588 NA 4 Y 41105091 3/GL

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-83 FLT HANGAR TROUGH AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38JC263401 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-83 FLT HANGAR TROUGH AY A 0