TGI 38JC2123ANA01.pdf

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Attached to
USS HOWARD DDG83 FY25 5C1 SRA Bundle 4 (YOKOSUKA, JAPAN)
Solicitation number
N6264925RA007
Issued by

About this file

This is a Task Group Instruction (TGI) document for inspection and preservation work on the USS HOWARD (DDG-83) in the Air Conditioning Machinery and Pump Room. The scope covers inspection and preservation of interior surfaces including 540 SF of tank top plating between Frames 308-338 and Longitudinals 4P-4S, 480 SF of shell plating, and two bilge drain wells in compartment 5-300-01-E.

The work requires ultrasonic thickness measurements on specified areas using a 12"x12" grid pattern, cleaning and drying of spaces, and preservation requirements per reference 009-32. The contractor work period is April 7, 2025 through July 29, 2025. Government-furnished materials include acoustic insulation, textile tape, adhesive, and stud caps. Support services to be provided by SRF-JRMC include crane/rigging service, electrical utility service, and oily/chemical water barge coordination. The document includes detailed assessment forms for both forward and aft bilge drain wells with measurement grids and wastage calculation requirements.

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Text version

FOUO

WebAIM Short Form TASK GROUP INSTRUCTION

03-SEP-2024 1324

20.14.15.0.8998 (August 2024) ICN: 38JC2123AN KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: CMPT 5-300-01-E MS A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

DDG-83 USS HOWARD JC2 13011

CU PHASE TITLE: *F/O - INSPECT AND PSV INTR SURFACE OF AC MCHRY AND PUMP ROOM (5-300-01-E)

WORK CERTIFICATION SIGNATURES: DLs

COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:

FOUO Pg 1 of 5

ES01NP59

PREPARING ACTIVITY: STATUS: APP WORKING STATUS:

PREPARED BY: CODE: PHONE: DATE:

HAGA, MASAMICHI 231B 3152432513 26-AUG-2024

APPROVED BY: CODE: PHONE: DATE:

NAKANO, SEIICHI 231B 3152434519 26-AUG-2024

CONCURRED BY: CODE: PHONE: DATE:

REASON FOR WORK/NEED FOR CHANGE:

JCN:

ES01-NP59

SPECIAL REQUIREMENTS:

CU PHASE DESCRIPTION:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA, TAKEHIDE 5-300-01-E 5 U

JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:

123A41AN

1 SCOPE/PURPOSE:

1.1 Title: Interior Surface of Air Conditioning Machinery and Pump Room (5-300-01-E); inspect and preserve

1.2 Location of Work:

1.2.1 Air Conditioning Machinery and Pump Room (5-300-01-E)

1.3 Identification:

1.3.1 Quantity (540 SF), Tank Top Plating in 5-300-01-E, between Frames 308 and 338, and Longitudinals 4P and 4S, Port and Starboard (Stbd)

Reading Point: 12 Inches x 12 Inches Grid Pattern Remarks: See Ref. No. 5 and Ref. No. 6 for base material.

1.3.2 Quantity (480 SF in Total), Shell Plating in 5-300-01-E, Port and Stbd

TGI Short Form

03-SEP-2024 1324

20.14.15.0.8998 (August 2024) (Continued) ICN: 38JC2123AN KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: CMPT 5-300-01-E MS A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

DDG-83 USS HOWARD JC2 13011

CU PHASE TITLE: *F/O - INSPECT AND PSV INTR SURFACE OF AC MCHRY AND PUMP ROOM (5-300-01-E)

FOUO Pg 2 of 5

CU PHASE DESCRIPTION (Cont.)

Reading Point: 12 Inches x 12 Inches Grid Pattern Remarks: The area excepts structural shapes.

1.3.2.1 Quantity (265 SF), Shell Plating, between Frames 300 and 338, and Longitudinals 4S and 8S, Stbd

Remarks: See Ref. No. 5 and Ref. No. 6 for base material.

1.3.2.2 Quantity (215 SF), Shell Plating, between Frames 314 and 338, and Longitudinals 4P and 8P, Port

Remarks: See Ref. No. 6 for base material.

1.3.3 Quantity (2 EA), Bilge Drain Well in 5-300-01-E, Port and Stbd

Reading Point: 6 Inches x 6 Inches Grid Pattern, including beneath the bottom of suction piping(s)

1.3.3.1 Quantity (One EA), Forward Blige Drain Well, between Frames 300 and 302, and Longitudinals 4S and 5S, Stbd

Remarks: See Ref. No. 5 and Ref. No. 6 for base material, and Sheet One of Sketch Enclosure-01 for detail.

1.3.3.2 Quantity (One EA), Aft Blige Drain Well, between Frames 314 and 317, and Longitudinals 4P and 5P, Port

Remarks: See Ref. No. 6 for base material, and Sheet 2 of Sketch Enclosure-01 for detail.

1.3.4 Quantity (1,500 SF), Interior Surface of 5-300-01-E, between Frames 300 and 338, and Longitudinals No. 8P and No. 8S, Port and Stbd

Remarks: The areas are tank top plating, tank top longitudinals 4P and 4S, shell plating, and bilge drain well, including vertical surface up to height of 6 inches from tank top plating and shell plating.

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Critical Coated Area: CCNY-DDG83-032-25 for the area listed in 1.3.4.

1.5.2 Potential Asbestos Hazard.

1.6 Contractor work start date: 4/7/2025

1.7 Contractor work completion date: 7/29/2025

2. PROCEDURE:

2.1 Pump out, clean and dry each space located in 1.2.1 free from oil, debris, and other foreign matter.

2.2 Accomplish ultrasonic thickness measurement (UTM) on each area listed in 1.3.1 through 1.3.3 in accordance with Paragraph 6.7 of Ref. No. 3 and Ref. No. 4, using Ref. No. 5 and Ref. No. 6 for guidance.

03-SEP-2024 1324

20.14.15.0.8998 (August 2024) (Continued) ICN: 38JC2123AN KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: CMPT 5-300-01-E MS A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

DDG-83 USS HOWARD JC2 13011

CU PHASE TITLE: *F/O - INSPECT AND PSV INTR SURFACE OF AC MCHRY AND PUMP ROOM (5-300-01-E)

FOUO Pg 3 of 5

CU PHASE DESCRIPTION (Cont.)

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

2.2.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of 2.2 to the SUPERVISOR.

2.3 Accomplish the requirements of 009-32 of Ref. No. One, including Table 3, Line(s) 13, for each area listed in 1.3.4.

2.3.1 Submit one legible copy, in hard copy or approved transferrable media, of a report identifying inaccessible area(s) with mapping plan and recommended preservation plan for the area to the SUPERVISOR within 3 working days ship check becomes possible after contracting.

2.4 Notes:

2.4.1 Planner: Code 231B M. Haga, 243-2513

2.4.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

2.4.3 Provision of oily/chemical water barge will be coordinated by Project Team.

2.4.4 This TGI is in response to CCIMS report No. CCIMS-G1N6-DDG83-045-24 from TGI No. 38JCA11010I01.

2.4.5 WPC will copy the following pages in reference.

REF. No. 5: Pages 4A, 4B, 5C, and 9-2.

REF. No. 6: Pages 3, 4B, 5, 9-2, and 9A.

2.4.6 JCN ES01-NP59 is related to this TGI.

2.5 Government Furnished Material (GFM):

2.5.1 SRF-JRMC will provide GFM listed in the Material List.

2.6 SRF-JRMC will provide the following service work: (TGI No. 38JC2123ANS02)

2.6.1 [C740] Crane and crane rigging service.

2.6.2 [X99E] Utility service, electrical.

2.6.3 [X99M] Utility service, including

03-SEP-2024 1324

20.14.15.0.8998 (August 2024) (Continued) ICN: 38JC2123AN KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: CMPT 5-300-01-E MS A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

DDG-83 USS HOWARD JC2 13011

CU PHASE TITLE: *F/O - INSPECT AND PSV INTR SURFACE OF AC MCHRY AND PUMP ROOM (5-300-01-E)

FOUO Pg 4 of 5

Ref.

No.

Document/Drawing Number DOCUMENT/DRAWING TITLE REV

CHG

NO.

CPY

REQ PARAGRAPH SECT PG CHPT

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 TM T9074-AS-GIB-

010/271 Requirements for Nondestructive Testing Methods

1 N

4 TM S9086-DA-STM-

010/CH-100

Hull Structures 4 N

5 DWG 100-7026413 UNIT STRL ARR DWG ASSY

UNIT 2410

J Y SE

E

NO

TE

6 DWG 100-7026414 UNIT STRL ARR DWG ASSY

UNIT 3110

G Y SE

E

NO

TE

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M INSULATION, ACOUSTIC,

MATERIAL ORDER FOR KTR

ORIG: C231B M.HAGA 243-2513

9Q 5640 LL4808709 NA 4 N 10/SH

002 M INSULATION, ACOUSTIC,

MATERIAL ORDER FOR KTR

ORIG: C231B M.HAGA 243-2513

9Q 5640 LL4808710 NA 4 N 5/SH

003 M TAPE,TEX, MATERIAL ORDER

FOR KTR

ORIG: C231B M.HAGA 243-2513

9B 8315 002671632 NA 4 N 42435070 1/RO

004 M TAPE,TEX, MATERIAL ORDER

FOR KTR

ORIG: C231B M.HAGA 243-2513

9B 8315 002671633 NA 4 N 42435071 1/RO

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE

REV

ICN: 38JC2123AN KEY OP: A01

03-SEP-2024 1324

20.14.15.0.8998 (August 2024) (Continued) ICN: 38JC2123AN KeyOp: A01

COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: CMPT 5-300-01-E MS A 0 0/0

SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:

DDG-83 USS HOWARD JC2 13011

CU PHASE TITLE: *F/O - INSPECT AND PSV INTR SURFACE OF AC MCHRY AND PUMP ROOM (5-300-01-E)

FOUO Pg 5 of 5

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

005 M ADHESIVE, MATERIAL ORDER

FOR KTR

ORIG: C231B M.HAGA 243-2513

9B 8040 002738708 NA 4 Y 42435075 1/GL

006 M CAP, STUD, 3/16"DIA,

MATERIAL ORDER FOR KTR

CAP, STUD, MATL: CRES 304,

HD DIA: 1-1/16",

USE FOR 3/16"DIA STUD,

USE FOR NAVY ANNULAR

RING STUDS, 3/16"DIA,

USE FOR HULL THERMAL

INSULATION

ORIG: C231B M.HAGA 243-2513

9Z 5340 LL4945008 NA 4 N 50/EA

ATTACHMENT LIST

TITLE FILE NAME SAVED DATE

ENCLOSURE-01 38JC2123ANA01-Sketch.pdf 26-AUG-2024 0000

Sketch

38JC2123ANA01 ENCLOSURE-01 Sheet 1 of 2

Sketch 38JC2123ANA01 ENCLOSURE-01 Sheet 2 of 2

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