ERRATA 1 SERM-507-22 VINDICATOR.pdf
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- Attached to
- Conversion of an Offshore Support Vessel into a U. S. Navy Training Support Vessel, USNS VINDICATOR (TSV 5)
- Solicitation number
- N40027-22-R-0004
About this file
This request for proposal is for the fiscal year 2022 regular overhaul of the USNS Vindicator (TSV 5). The Navy seeks drydocking, pier-side maintenance, repairs, alterations, and certifications by the American Bureau of Shipping. Typical systems that may require work include propulsion, power, command and control, steering, fuel, electrical, communication, hull, structural, towing, anchoring, and outfitting. Equipment upgrades and modernization will also be performed. The solicitation is full and open competition under NAICS code 336611 for ship repair and maintenance. Inquiries should be directed to the points of contact listed from the Southeast Regional Maintenance Center via email.
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THIS PERMANENT CHANGE UPDATES THE SPECIFICATION BID PACKAGE.
SHIP: COMMANDER CARRIER STRIKE GROUP FOUR (CNRMC 9577)
SERM-507-22
ERRATA NUMBER:
SPECIFICATION NUMBER:
One
THE FOLLOWING ITEMS ARE REPLACED:
110-11-001
123-16-001
150-11-001
150-11-002
150-11-003
150-11-004
167-11-001
235-60-001
243-11-001
301-10-001
311-21-001
512-11-001
521-11-001
529-11-001
542-11-001
544-11-001
551-11-001
568-11-001
580-11-001
581-11-001
583-11-001
623-21-001
631-21-001
631-30-001
652-11-001
835-11-001
DATED: 7/21/2022 6:34:23AMPage 1 of 2
THIS PERMANENT CHANGE UPDATES THE SPECIFICATION BID PACKAGE.
SERM-507-22
ERRATA NUMBER:
SPECIFICATION NUMBER:
One
992-31-001
993-31-001
997-11-001
DATED: 7/21/2022 6:34:23AMPage 2 of 2
SHIP: COMMANDER CARRIER STRIKE GROUP
FOUR (CNRMC 9577)
ITEM NO: 110-11-001 (E1)
COAR: 12 PCN: TSV5-0021
CSWT FILE NO: 110-001 (LPD 17) CMP: NONE
REVISED: 21 OCT 2020 PLANNER: BUNTING, ANTHONY
BENNETT, KEITH
SSP: SERM-507-22 1 of 3 ITEM NO: 110-11-001 ERRATA NO. One
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: American Bureau of Shipping (ABS) Hull Gauging Inspection (Exterior); accomplish
1.2 Location of Work:
1.2.1 Each Exterior Underwater Hull Surface, from the Keel to Boottop, Boottop to Freeboard, Skeg, Transom and Bottom, Including Main Deck and Each Bow Thruster Tunnel
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 American Bureau of Shipping, ABS Rules for Material and Welding, Part 2
2.2 American Bureau of Shipping, Rules For Survey After Construction, Part 7
2.3 T9074-AS-GIB-010/271 Rev 01, Requirements for Nondestructive Testing Methods
2.4 155-801-005 Rev 3, Docking Plan
2.5 155-100-002 Rev 7, Shell Expansion
2.6 155-602-001 Rev 5, Hull Markings
2.7 PM 390-563,390-563 Rev A, SERMC, Exterior Vindicator TSV-5 Paint Schedule- "VINDICATOR (TSV 5)"
(E1)
3. REQUIREMENTS:
3.1 Coordinate through the SUPERVISOR for the attendance of the American Bureau of Shipping (ABS) Surveyor at each test and inspection accomplishing this work item.
3.2 Provide the service of an ABS certified hull gauging firm to conduct Special Periodical Survey for the location listed in 1.2, in accordance with 2.1, using 2.2 and 2.3 for guidance.
3.3 Immediately upon drydocking, Low-Pressure Water Clean (LP WC) the underwater hull listed in 1.2 using clean, pressurized water at 2,000- 3,000 pounds per square inch (PSI), removing surface contamination, marine fouling and loose non-adhering paint.
3.3.1 Keep ship's hull wet to prevent surface contamination from hardening if pressurized wash is not possible within 24 hours of drydocking.
(V)(G) "VISUAL INSPECTION"
SSP: SERM-507-22 2 of 3 ITEM NO: 110-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
3.4 Accomplish a joint special periodical survey upon completion of the hydro pressure water wash cleaning of the location listed in 1.2, prior to painting, for structural integrity, deterioration, pitting, cracking and each area of damage or distortion, using 2.4 through 2.6 for guidance.
3.4.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the result of each requirement of 3.4 with each sketch listing the type, amount and location of structural damage and deterioration to the
ABS/SUPERVISOR.
3.5 Accomplish an ultrasonic test inspection in 1,000 EA location of the underwater hull plating and each location listed in 1.2, in accordance with 2.2, using 2.4 through 2.6 for guidance, as designated by the ABS/SUPERVISOR. Accept or reject criteria must be in accordance with 2.3.
3.5.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing result of each requirement of 3.5 to the ABS/SUPERVISOR within 72 hours.
3.5.1.1 List in one column the design thickness of hull plating inspected, using 2.3 for guidance.
3.5.1.2 List in another column, next to the design thickness, each actual thickness reading taken.
3.5.1.3 List specific each location with respect to frame, strake, or each measurement from suitable reference point.
3.5.2 Each thickness measurement must be carried out by a qualified company certified by ABS, according to principles stated in Appendix 7-A-5 of 2.2.
3.6 Accomplish additional reading in each area, as determined by inspection of 3.4.1, for each area exceeding allowance specified in Appendix 1, Section 4/Table 2 of 2.2, to determine extent of deteriorated steel, in accordance with wastage allowances in Table 2, Appendix 1, Section 4 of 2.2.
3.6.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the result of each requirement of 3.6 to the ABA/SUPERVISOR within 48 hours of accomplishment of 3.6.
3.7 Accomplish painting requirements for each new and disturbed surface using in accordance with 2.7 7,for guidance, as approved by Operator, Owner's Specifications, ABS certified Surveyor and in accordance with the paint manufacturer's recommendation.
(E1)
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
SSP: SERM-507-22 3 of 3 ITEM NO: 110-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
5.2 PUSH MATERIAL:
1. None.
5.3 KITTED MATERIAL:
ITEM NO: 123-16-001 (E1)
COAR: 12 PCN: TSV5-0023
CSWT FILE NO: 123-044 (LPD 17) CMP: NONE
REVISED: 21 OCT 2020 PLANNER: BUNTING, ANTHONY
BENNETT, KEITH
BROWN, DERRICK
SSP: SERM-507-22 1 of 5 ITEM NO: 123-16-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: American Bureau of Shipping (ABS) Hull Gauging Inspection (Interior); accomplish
1.2 Location of Work:
1.2.1 No. 4 Drill Water/Drilling Brine Tank (Port)
1.2.2 No. 4 Drill Water/Drilling Brine Tank (Starboard)
1.2.3 No. 4 Drill Water/Drilling Brine Tank (Centerline)
1.2.4 No. 6 Drill Water/Drilling Brine Tank (Centerline)
1.2.5 No. 4 Drill Water Tank (Port Wing)
1.2.6 No. 4 Drill Water Tank (Starboard Wing)
1.2.7 No. 3 Cargo Fuel Oil/Liquid Mud Tank (Port)
1.2.8 No. 3 Cargo Fuel Oil/Liquid Mud Tank (Starboard)
1.2.9 No. 7 Cargo Fuel Oil/Liquid Mud Tank (Port)
1.2.10 No. 7 Cargo Fuel Oil/Liquid Mud Tank (Starboard)
1.2.11 No. 6 Drill Water/Drilling Brine Tank (Port)
1.2.12 No. 6 Drill Water/Drilling Brine Tank (Starboard)
1.2.13 No. One Cargo Fuel Oil Tank (Port)
1.2.14 No. One Cargo Fuel Oil Tank (Starboard)
1.2.15 No. 7 Cargo Fuel Oil Tank (Centerline)
1.2.16 No. 8 Cargo Fuel Oil Tank (Centerline)
1.2.17 No. One Fresh Water Tank (Port)
1.2.18 No. One Fresh Water Tank (Starboard)
1.2.19 No. One Fresh Water Tank (Centerline)
1.2.20 Day Tank (Port)
1.2.21 Day Tank (Starboard)
1.2.22 No. 2 Ship's Fuel Oil Tank (Port)
1.2.23 No. 2 Ship's Fuel Oil Tank (Starboard)
1.2.24 Emergency Fuel Oil Tank (Port)
1.2.25 Bulk Mud Tank (Port) Frame 67-75
1.2.26 Bulk Mud Tank (Starboard) Frame 67-75
SSP: SERM-507-22 2 of 5 ITEM NO: 123-16-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1.2.27 Bulk Mud Tank (Port) Frame 76-84
1.2.28 Bulk Mud Tank (Starboard) Frame 76-84
1.2.29 Sludge Tank (Port)
1.2.30 Oily Water Tank (Starboard)
1.2.31 Sewage Tank
1.2.32 Gray Water Tank
1.2.33 Lube Oil Tank (Port)
1.2.34 Lube Oil Tank (Starboard)
1.2.35 Cargo Residue Tank
1.2.36 Gear Oil Tank (Port)
1.2.37 Gear Oil Tank (Starboard)
1.2.38 Dirty Oil Tank (Port)
1.2.39 Forepeak Cargo P.W/Ballast Tank
1.2.40 No. One Cargo P.W//Ballast Tank (Port)
1.2.41 No. One Cargo P.W//Ballast Tank (Starboard)
1.2.42 No. 2 Cargo P.W//Ballast Tank (Port)
1.2.43 No. 2 Cargo P.W//Ballast Tank (Starboard)
1.2.44 No. 2 Cargo P.W//Ballast Tank (Centerline)
1.2.45 No. 3 Cargo P.W//Ballast Tank (Port Wing)
1.2.46 No. 3 Cargo P.W//Ballast Tank (Starboard Wing)
1.2.47 No. 3 Cargo P.W//Ballast Tank (Centerline)
1.2.48 No. 4 Cargo P.W//Ballast Tank (Centerline)
1.2.49 No. 5 Cargo P.W//Ballast Tank (Port Wing)
1.2.50 No. 5 Cargo P.W//Ballast Tank (Starboard Wing)
1.2.51 No. 5 Cargo P.W//Ballast Tank (Centerline)
1.2.52 No. 6 Cargo P.W//Ballast Tank (Port Wing)
1.2.53 No. 6 Cargo P.W//Ballast Tank (Starboard Wing)
1.2.54 No. 6 Cargo P.W//Ballast Tank (Centerline)
1.2.55 No. 7 Cargo P.W//Ballast Tank (Centerline)
1.2.56 No. 8 Cargo P.W//Ballast Tank (Port Wing)
1.2.57 No. 8 Cargo P.W//Ballast Tank (Starboard Wing)
1.2.58 No. 8 Cargo P.W//Ballast Tank (Centerline)
1.2.59 Aft Peak Cargo P.W/Ballast (Port)
1.2.60 Aft Peak Cargo P.W/Ballast (Starboard)
1.3 Identification:
SSP: SERM-507-22 3 of 5 ITEM NO: 123-16-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1.3.1 Not Applicable
2. REFERENCES:
2.1 American Bureau of Shipping, ABS Rules for Material and Welding, Part 2
2.2 American Bureau of Shipping, Rules For Survey After Construction, Part 7
2.3 MIL-STD-777F(SH)/CH-2, Schedule of Piping, Valves, Fittings, and Associated Piping Components for Naval Surface Ships
2.4 T9074-AS-GIB-010/271 Rev 01, Requirements for Nondestructive Testing Methods
2.5 155-800-001, General Arrangement
2.6 085-5113166, Tank Capacity Plan
2.7 155-100-002 Rev 7, Shell Expansion (AS-Built)
2.8 074-5113191, 87mNS1401 Vindicator (TSV 5) Construction Weld Details and Notes
2.9 PM 390-563 Rev A, SERMC, Vindicator TSV-5 Paint Schedule (E1)
3. REQUIREMENTS:
3.1 Coordinate through the SUPERVISOR for the attendance of the American Bureau of Shipping (ABS) Surveyor at each test and inspection accomplishing this work item.
3.2 Provide the service of an ABS certified hull gauging firm to conduct Special Periodical Survey in accordance with 2.1, using 2.2 through 2.4 for guidance.
(V)(G) "VISUAL INSPECTION"
3.3 Accomplish a joint special periodical survey of each tank listed in 1.2, for structural integrity, deterioration, pitting, cracking and each area of damage or distortion, using 2.1 through 2.7 for guidance.
3.3.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the result of each requirement of 3.3 with each sketch listing the type, amount and location of structural damage and deterioration to the
ABS/SUPERVISOR.
3.4 Accomplish an ultrasonic test inspection in 1,000 EA location in the tanks listed in 1.2, in accordance with 2.2, using 2.5 through 2.7 for guidance, as designated by the ABS/SUPERVISOR. Accept or reject criteria must be in accordance with 2.4.
3.4.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing result of each requirement of 3.4 to the ABS/SUPERVISOR within 72 hours.
3.4.1.1 List in one column the design thickness of hull plating inspected, using 2.4 for guidance.
3.4.1.2 List in another column, next to the design thickness, SSP: SERM-507-22 4 of 5 ITEM NO: 123-16-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
each actual thickness reading taken.
3.4.1.3 List specific each location with respect to frame, strake, or each measurement from suitable reference point.
3.4.2 Each thickness measurement must be carried out by a qualified company certified by ABS, according to principles stated in Appendix 7-A-5 of 2.2.
3.5 Accomplish additional reading in each area, as determined by inspection of 3.4.1, for each area exceeding allowance specified in Appendix 1, Section 4/Table 2 of 2.2, to determine extent of deteriorated steel, in accordance with wastage allowances in Table 2, Appendix 1, Section 4 of 2.2.
3.5.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the result of each requirement of 3.5 to the ABS/SUPERVISOR within 48 hours of accomplishment of 3.5.
3.6 Accomplish the following repairs in the tanks listed in 1.2, using 3.3.1, 3.4.1 and 3.5.1, and 2.5 through 2.7 for guidance, as designated by the ABS:
3.6.1 Vee-out and weld a total of 120 linear feet of each
deteriorated and damaged weld. Area of each repair must include overhead, bulkhead, deck, and shell plating.
3.6.2 Accomplish base metal repair for a total of 8,640 square inches of deteriorated tank bottom.
3.6.2.1 Each surface must be ground to sound metal prior to base metal repair.
3.6.2.2 Fill each local pit and groove with weld material prior to the application of each principal build-up layer.
3.6.2.3 Each surface of completed base metal repair need not be ground smooth if not greater than 1/8 inch above plating surface.
3.6.3 Remove existing, fit and install new a total of 120 square foot of deteriorated plating.
3.6.4 Remove existing and install new a total of 120 linear feet of defective support structure.
3.6.5 Chip and grind each surface flush in way of each repair.
3.6.6 Template exact size, configuration, and location from existing shipboard condition.
3.7 Accomplish the requirements of Chapter 4 of 2.1 for welding, using
2.8 for guidance.
3.8 Accomplish a air hose test of each new insert or weld seam.
Allowable leakage: None
3.9 Accomplish tank painting requirements, as approved by Operator, Owner's Specifications, ABS certified Surveyor and in accordance with the paint manufacturer's recommendation.
3.10 Accomplish a final tank completion air test for each tank listed in
SSP: SERM-507-22 5 of 5 ITEM NO: 123-16-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1.2. Test pressure must be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure: None.
3.11 Accomplish painting requirements for each new and disturbed surface,surface in accordance with 2.9, as approved by Operator, Owner's Specifications, ABS certified Surveyor and in accordance with the paint manufacturer's recommendation.
(E1)
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 150-11-001 (E1)
COAR: 12 PCN: TSV5-0022
CSWT FILE NO: 150-002 (LPD 17) CMP: NONE
REVISED: 10 NOV 2020 PLANNER: BUNTING, ANTHONY
BENNETT, KEITH
SSP: SERM-507-22 1 of 3 ITEM NO: 150-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: American Bureau of Shipping (ABS) Main Deck, Superstructure, Masts, and Stack Gauging Inspection and Repair; accomplish
1.2 Location of Work:
1.2.1 05 Level Deck, Frame 19 to 39, Port and Starboard, Weather
1.2.2 04 Level, Port and starboard Exhaust Stack, Frame 33 to 38, Weather
1.2.3 WheelHouse, Frame 19 to 39, Port and Starboard, Interior
1.2.4 Focsle, Frame -3 to Frame 9, Port and Starboard
1.2.5 Boat Deck, Frame 39 to 47, Starboard, Weather
1.2.6 Uptake Plenums, Frame 36 to 39, Port and Starboard, Interior
1.2.7 Bow Thruster Compartment, Interior
1.2.8 Auxiliary Engineering Space, Port and Starboard, Interior
1.2.9 Z Drive Compartment, Port and Starboard, Interior
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 American Bureau of Shipping, ABS Rules for Material and Welding, Part 2
2.2 American Bureau of Shipping, Rules For Survey After Construction, Part 7
2.3 T9074-AS-GIB-010/271 Rev 01 Rev 01, Requirements for Nondestructive Testing Methods
2.4 156-800-001, General Arrangement
2.5 155-100-002 Rev 7, Shell Expansion (AS-Built)
2.6 074-5113191, 87mNS1401 Vindicator (TSV 5) Construction Weld Details and Notes
2.7 PM 390-563 Rev A, SERMC, Vindicator TSV-5 Paint Schedule (E1)
3. REQUIREMENTS:
3.1 Coordinate through the SUPERVISOR for the attendance of the American Bureau of Shipping (ABS) Surveyor at each test and inspection accomplishing this work item.
3.2 Provide the service of an ABS certified hull gauging firm to conduct Special Periodical Survey in accordance with 2.1, using 2.2 and 2.3 for
SSP: SERM-507-22 2 of 3 ITEM NO: 150-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
guidance.
(V)(G) "VISUAL INSPECTION"
3.3 Accomplish a joint special periodical survey of each space listed in 1.2, for structural integrity, deterioration, pitting, cracking and each area of damage or distortion, using 2.1 through 2.6 for guidance.
3.3.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the result of each requirement of 3.3 with each sketch listing the type, amount and location of structural damage and deterioration to the
ABS/SUPERVISOR.
3.4 Accomplish an ultrasonic test inspection in 1,000 EA location in the spaces listed in 1.2, in accordance with 2.2, using 2.4 through 2.6 for guidance, as designated by the ABS/SUPERVISOR. Accept or reject criteria must be in accordance with 2.3.
3.4.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing result of each requirement of 3.4 to the ABS/SUPERVISOR within 72 hours.
3.4.1.1 List in one column the design thickness of hull plating inspected, using 2.4 for guidance.
3.4.1.2 List in another column, next to the design thickness, each actual thickness reading taken.
3.4.1.3 List specific each location with respect to frame, strake, or each measurement from suitable reference point.
3.4.2 Each thickness measurement must be carried out by a qualified company certified by ABS, according to principles stated in Appendix 7-A-5 of 2.2.
3.5 Accomplish additional reading in each area, as determined by inspection of 3.4.1, for each area exceeding allowance specified in Appendix 1, Section 4/Table 2 of 2.2, to determine extent of deteriorated steel, in accordance with wastage allowances in Table 2, Appendix 1, Section 4 of 2.2.
3.5.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the result of each requirement of 3.5 to the ABA/SUPERVISOR within 48 hours of accomplishment of 3.5.
3.6 Accomplish the following repairs in the location listed in 1.2, using 3.3.1, 3.4.1 and 3.5.1, and 2.4 through 2.6 for guidance, as designated by the ABS:
3.6.1 Vee-out and weld a total of 60 linear feet of each
deteriorated and damaged weld. Area of each repair must include overhead, bulkhead, deck, and shell plating.
3.6.2 Accomplish base metal repair for a total of 1,296 square inches of deteriorated plating.
3.6.2.1 Each surface must be ground to sound metal prior to base metal repair.
SSP: SERM-507-22 3 of 3 ITEM NO: 150-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
3.6.2.2 Fill each local pit and groove with weld material prior to the application of each principal build-up layer.
3.6.2.3 Each surface of completed base metal repair need not be ground smooth if not greater than 1/8 inch above plating surface.
3.6.3 Remove existing, fit and install new a total of 60 square foot of deteriorated plating.
3.6.4 Remove existing and install new a total of 60 linear feet of defective support structure.
3.6.5 Chip and grind each surface flush in way of each repair.
3.6.6 Template exact size, configuration, and location from existing shipboard condition.
3.7 Accomplish the requirements of Chapter 4 of 2.1 for welding, using
2.6 for guidance.
3.8 Accomplish a air hose test of each new insert or weld seam.
Allowable leakage: None
3.9 Accomplish painting requirements, as approved by Operator, Owner's Specifications, ABS certified Surveyor and in accordance with the paint manufacturer's recommendation.
3.10 Accomplish painting requirements for each new and disturbed surface,surface in accordance with 2.7, as approved by Operator, Owner's Specifications, ABS certified Surveyor and in accordance with the paint manufacturer's recommendation.
(E1)
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 150-11-002 (E1)
COAR: 12 PCN: TSV5-0038
TSV5-0039
CSWT FILE NO: 150-001 (DDG 51) CMP: NONE
REVISED: 13 OCT 2021 PLANNER: CORNWELL, RICHARD
BENNETT, KEITH
BROWN, DERRICK
DUNCAN, CHRISTOPHER
SSP: SERM-507-22 1 of 2 ITEM NO: 150-11-002
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: 01 Level Deck; repair (OPTION ITEM)
1.2 Location of Work:
1.2.1 01 Level, Frame 45-70, Port and Starboard, Weather
1.2.1.1 Main Deck, Frame 45-70, Port and Starboard, Weather
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 136-5113170, 87mNS1401 Vindicator (TSV 5) 01 Level Extension and TOC Modifications
2.2 LAR/87mNS-2209A Rev A, SLAD Operator Control Station Mounting
2.3 601-5113194, 87mNS1401 Vindicator (TSV 5) General Arrangement
2.4 074-5113191, 87mNS1401 Vindicator (TSV 5) Construction Weld Details and Notes
2.5 American Bureau of Shipping (ABS), Part 7, Rules For Survey After Construction
2.6 American Bureau of Shipping (ABS), Part 2, Rules for Materials and Welding
2.7 PM 390-563,390-563 Rev A, SERMC, Exterior Vindicator TSV-5 Paint Schedule- "VINDICATOR (TSV 5)"
(E1)
3. REQUIREMENTS:
3.1 Provide the service of an American Bureau of Shipping (ABS) certified Surveyor.
3.2 Accomplish the requirements of 2.1 and 2.3, using 2.4 through 2.6 for guidance.
3.2.1 Accomplish the requirements of Chapter 4 of 2.6 for welding.
3.2.2 Accomplish the requirements of an air hose test of each new and disturbed deck, bulkhead penetration and insert in accordance with Test Note T-1 of 2.3. Allowable leakage: None.
3.3 Install the SLAD Operator Control Station Foundation in accordance with 2.2.
3.4 Accomplish the exterior painting requirements for the location
SSP: SERM-507-22 2 of 2 ITEM NO: 150-11-002
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
listed in 1.2 using Installation Note One of 2.3 for guidance.
3.4.1 Accomplish the decking requirements for installation of new and disturbed deck covering system in the location listed in 1.2, using Installation Note 2 of 2.3 for guidance.
3.5 Accomplish the decking requirements for installation of new and disturbed deck covering system in the location listed in 1.2, using Installation Note 2 of 2.1 for guidance.
3.6 Accomplish preservation painting requirements for each new and disturbed surface in accordance with 2.7.7, as approved by Operator, Owner's Specifications, ABS certified Surveyor and in accordance with the paint manufacturer's recommendation.
(E1)
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 150-11-003 (E1)
COAR: 12 PCN: TSV5-0036
TSV5-0041
TSV5-0040
TSV5-0031
BWST FILE NO: 000-001 CMP: NONE
REVISED: 05 APR 2019 PLANNER: BUNTING, ANTHONY
BENNETT, KEITH
BROWN, DERRICK
DUNCAN, CHRISTOPHER
KRIMMER, DAVID
SSP: SERM-507-22 1 of 4 ITEM NO: 150-11-003
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: BoatAlt 87mNS/1B/2B/3B/2/4, Cargo Deck Modification;
accomplish (OPTION ITEM)
1.2 Location of Work:
1.2.1 Throughout the Ship
1.3 Identification:
1.3.1 Quantity (One EA), Ship Crane
1.3.2 Quantity (2 EA), Portable Accommodation Module
2. REFERENCES:
2.1 185-5113215, 87mNS1401 Vindicator (TSV 5) Deck Crane Boom Rest Pedestal Installation
2.2 185-5113173, 87mNS1401 Vindicator (TSV 5) Ship's Crane & PAM Foundations
2.3 621-5113169, 87mNS1401 Vindicator (TSV 5) Bulwarks and Cargo Rails Modification
2.4 528-5113185, 87mNS1401 Vindicator (TSV 5) Black and Grey Water System Modification
2.5 533-5113186, 87mNS1401 Vindicator (TSV 5) Domestic FW System Modifications
2.6 673-5113197, 87mNS1401 Vindicator (TSV 5) Cargo Deck Modifications
2.7 601-5113194, 87mNS1401 Vindicator (TSV 5) General Arrangement
2.8 622-5113196, 87mNS1401 Vindicator (TSV-5) Platform and Grating Above Main Deck
2.9 LAR/87mNS-2201, Ship's Crane Foundation Installation
2.10 LAR/87mNS-2202, Bulwarks and Cargo Rails Modification
2.11 LAR/87mNS-2203, Cargo Deck Modifications
2.12 LAR/87mNS-2204, HVAC Condensate Drains Installation
2.13 LAR/87mNS-2205, HVAC Installation Details for the Training Operations Center (TOC)
2.14 LAR/87mNS-2211, SLAD Motor Controller Mounting and Electrical Hook
SSP: SERM-507-22 2 of 4 ITEM NO: 150-11-003
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
Up
2.15 LAR/87mNS-2215, HVAC System Updates
2.16 074-5113191, 87mNS1401 Vindicator (TSV 5) Construction Weld Details and Notes
2.17 American Bureau of Shipping (ABS), Part 7, Rules For Survey After Construction
2.18 American Bureau of Shipping (ABS), Part 2, Rules for Materials and Welding
2.19 PM 390-563,390-563 Rev A, SERMC, Exterior Vindicator TSV-5 Paint Schedule- "VINDICATOR (TSV 5)"
(E1)
3. REQUIREMENTS:
3.1 Provide the service of an American Bureau of Shipping (ABS) certified Surveyor.
3.2 Provide the service of an Original Equipment Manufacturer (OEM) technical representative for the installation and testing of the crane in accordance with 2.9.
3.3 Accomplish the requirements of 2.1 through 2.14, using 2.16 through
2.19 for guidance.
3.3.1 Accomplish the requirements of Chapter 4 of 2.18 for welding.
(V)(G) "PAM DIMENSION VERIFICATION"
3.3.2 Verify each PAM dimension and full contact of each PAM
foundation block in accordance with Installation Note I4 of 2.2.
3.3.3 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the identification tag test data for each crane hose assembly to the SUPERVISOR in accordance with Installation Note I8 of 2.2.
3.4 Perform an air hose test on each penetration, insert, closure patch and weld seam in accordance with Test Note T1 of 2.2 through 2.6.
Allowable leakage: None.
3.4.1 Submit one legible copy, in approved transferrable media, reporting each result of the requirements of 3.4 to the SUPERVISOR.
3.5 Install the equipment listed in 1.3.1 and 1.3.2, using 2.2, 2.6, and
2.7 for guidance.
(I)(G) "CLEANLINESS INSPECTION"
3.6 Accomplish a visual inspection of new and disturbed domestic freshwater piping. Ensure cleanliness level that results in the internal surface being visually free of grease, oil, flux, scale, dirt, loose particle, and any other contamination foreign to the base metal.
3.7 Accomplish a chemical disinfection of domestic freshwater system (e.g., tank, pump, piping and hoses).
3.7.1 Accomplish a halogen (chlorine) residual test and a
SSP: SERM-507-22 3 of 4 ITEM NO: 150-11-003
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
bacteriological test for domestic freshwater system.
3.7.1.1 Submit one legible copy, in approved transferrable
media, of the chlorine residual test to the SUPERVISOR not later than one day after the completion of the test, stating that minimum free available chlorine (FAC) level has been met with certification that the water is safe for human consumption.
(I)(G) "OPERATIONAL TEST"
3.8 Accomplish an operational test of new and disturbed piping at normal operating pressure, in accordance with Test Note T2 of 2.4 and 2.5.
Allowable leakage: None.
(Q)(G) "CRANE WEIGHT TEST"
3.9 Accomplish the requirements of Crane Test Note CT1 through CT9 of
2.2. Allowable leakage, deformation, sticking or binding: None.
3.9.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing the crane weight test data results and certification to the SUPERVISOR.
3.10 Accomplish preservation painting requirements for each new and disturbed surface in accordance with 2.19.19, as approved by Operator, Owner's Specifications, ABS certified Surveyor and in accordance with the paint manufacturer's recommendation.
(E1)
4. NOTES:
4.1 None.Known Source for OEM Representative:
Appleton Marine
POC: Shea B. Nimocks
PH: (920) 738-5432 Ext. 109
Email: shea.nimocks@appletonmarine.com
POC: Matt Weklar
PH: (920) 738-5432 ext.132
(E1)
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
TOTAL
QUANTITY
PROVIDED NAME Of PART
PIECE
NO.
REF
NO.
NATIONAL
STOCK
NO.
REQ
PARA NO.
1. 1 EA Ship Crane N/A 2.2 N/A 3.5
2. 2 EA
Portable Accommodation Module N/A 2.2 N/A 3.5
5.2 PUSH MATERIAL:
SSP: SERM-507-22 4 of 4 ITEM NO: 150-11-003
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
ITEM NO: 150-11-004 (E1)
COAR: 12 PCN: TSV5-0044
TSV5-0047
BWST FILE NO: 000-001 CMP: NONE
REVISED: 05 APR 2019 PLANNER: BUNTING, ANTHONY
BENNETT, KEITH
DUNCAN, CHRISTOPHER
KRIMMER, DAVID
SSP: SERM-507-22 1 of 2 ITEM NO: 150-11-004
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: 03 Level and Above Modification; accomplish
1.2 Location of Work:
1.2.1 Throughout the Ship
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 150-5113171, 87mNS1401 Vindicator (TSV 5) 03 & 05 Deck Modifications
2.2 171-5113172, 87mNS1401 Vindicator (TSV 5) Mast Arrangement and Details Modificaton
2.3 514-5113195, 87mNS1401 Vindicator (TSV 5) HVAC System Diagram
2.4 LAR 87mNS-2215, HVAC System Updates
2.5 LAR 87mNS-2212, 05 Deck HVAC Installation Details
2.6 LAR 87mNS-2205, HVAC Installation Details for the Training Operations Center (TOC)
2.7 LAR 87mNS-2204, HVAC Condensate Drains Installation
2.8 601-5113194, 87mNS1401 Vindicator (TSV 5) General Arrangement
2.9 074-5113191, 87mNS1401 Vindicator (TSV 5) Construction Weld Details and Notes
2.10 804-5773931 Rev A, Insulation for Ducts, Acoustic and Thermal Installation Details
2.11 American Bureau of Shipping (ABS), Part 2, Rules for Materials and Welding
2.12 American Bureau of Shipping (ABS), Part 7, Rules For Survey After Construction
2.13 PM 390-563,390-563 Rev A, SERMC, Exterior Vindicator TSV-5 Paint Schedule- "VINDICATOR (TSV 5)"
(E1)
3. REQUIREMENTS:
3.1 Provide the service of an American Bureau of Shipping (ABS) certified Surveyor.
3.2 Provide the service of an Original Equipment Manufacturer (OEM) certified technical representative for the installation and testing of
SSP: SERM-507-22 2 of 2 ITEM NO: 150-11-004
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
each refrigerant system.
3.3 Accomplish the requirements of 2.1 through 2.7, using 2.8 through
2.12 for guidance.
3.3.1 Chip and grind each surface flush in way of each repair.
3.4 Accomplish the requirements of Chapter 4 of 2.11 for welding, using
2.9 for guidance.
3.5 Perform an air hose test on each penetration, insert, closure patch and weld seam in accordance with Test Note T1 of 2.1 and 2.3. Allowable leakage: None.
3.5.1 Submit one legible copy, in approved transferrable media, reporting each result of the requirements of 3.5 to the SUPERVISOR.
(I)(G) "REFRIGERANT LEAK TEST"
3.6 Accomplish a leak test on new and disturbed refrigeration piping in accordance with manufacturer's instructions and Test Note T2 of 2.3.
Allowable leakage: None.
(V)(G) "OPERATIONAL TEST"
3.7 Accomplish an operational test of each new and disturbed ventilation system to ensure proper operation and joint tightness, using 2.3 for guidance. Allowable leakage: None.
3.8 Accomplish painting requirements for each new and disturbed surface in accordance with 2.13, as approved by Operator, Owner's Specifications, ABS certified Surveyor and in accordance with the paint manufacturer's recommendation.
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL(GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 167-11-001 (E1)
COAR: 12 PCN: TSV5-0026
CSWT FILE NO: 167-013 (LSD 49) CMP: NONE
REVISED: 13 OCT 2021 PLANNER: BUNTING, ANTHONY
BENNETT, KEITH
BROWN, DERRICK
SSP: SERM-507-22 1 of 2 ITEM NO: 167-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: Watertight Sliding Door Emergency Pump Replacement; replace
1.2 Location of Work:
1.2.1 Prop Drive Compartment, Starboard, Frame 122, Interior
1.2.2 Prop Drive Compartment, Port, Frame 122, Interior
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 PM 390-566, SERMC, Watertight Sliding Door Emergency Pump Replacement
2.2 357050.04, Locking Device W/ Rubber Sealing WT-Doors, All Types
2.3 American Bureau of Shipping, ABS Rules for Material and Welding, Part 2
2.4 074-5113191, 87mNS1401 Vindicator (TSV 5) Construction Weld Details and Notes
2.5 PM 390-563 Rev A, SERMC, Vindicator TSV-5 Paint Schedule (E1)
3. REQUIREMENTS:
3.1 Provide the service of an American Bureau of Shipping (ABS) certified Surveyor to conduct replacement in accordance with 2.1 and 2.2.
3.2 Accomplish the requirements of 2.1, in the location listed 1.2, using 2.2 for guidance.
3.2.1 Remove and dispose of residual system fluid in accordance with each federal, state, and local law, code, ordinance, and regulation.
3.2.2 Accomplish the requirements of Chapter 4 of 2.3 for welding, using 2.4 for guidance.
3.3 Accomplish painting requirements for each new and disturbed surface,surface in accordance with 2.5, as approved by Operator, Owner's Specifications, American ABS Bureau of Shipping (ABS) certified Surveyor and in accordance with the paint manufacturer's recommendation.
(E1)
4. NOTES:
4.1 None.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
SSP: SERM-507-22 2 of 2 ITEM NO: 167-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. None.
5.2 PUSH MATERIAL:
1. None.
ITEM NO: 235-60-001 (E1)
COAR: 12 PCN: TSV5-0029
CSWT FILE NO: 252-011 (LSD 41) CMP: NONE
REVISED: 13 OCT 2021 PLANNER: MAYNARD, JAMES
BENNETT, KEITH
DUNCAN, CHRISTOPHER
SSP: SERM-507-22 1 of 2 ITEM NO: 235-60-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: GE MV3000 Drives, DP and Automation Upgrade; accomplish
(OPTION ITEM)
1.2 Location of Work:
1.2.1 Throughout the Ship
1.3 Identification:
1.3.1 MV3000 Drives, DP and Automation System
2. REFERENCES:
2.1 1127019 Rev 003, MV Drives DP and Automation Upgrades; MV3000 Drives, DP and Automation Upgrade Firm Quotation
2.2 American Bureau of Shipping, ABS Rules for Survey After
Construction, Part 7
2.3 IEEE STD 45TM/2002, Recommended Practice for Electrical
Installations on Shipboard
2.4 PM 390-563 Rev A, SERMC, Vindicator TSV-5 Paint Schedule (E1)
3. REQUIREMENTS:
3.1 Provide the service of an original equipment manufacturer (OEM) technical representative to provide on-site technical assistance during installation, adjustment, testing, and provide each special tool for the system listed in 1.3.
3.2 Accomplish the requirements of 2.1, using 2.2 and 2.3 for guidance.
3.2.1 Ensure electrical cable and equipment removals, installations, and modifications conform to the requirements of 2.3.
(V)(G) "LOCAL AIR HOSE TEST"
3.2.2 Accomplish a local air hose test of each new and disturbed cable penetration. Allowable leakage: None.
(Q)(G) "OPERATIONAL AND ACCEPTANCE TRIALS"
3.3 Accomplish a system operational and acceptance trials in accordance with 2.1, using 2.2 and 2.3 for guidance.
3.3.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR.
3.4 Accomplish painting requirements for each new and disturbed (E1)
SSP: SERM-507-22 2 of 2 ITEM NO: 235-60-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
surface,surface in accordance with 2.4, as approved by Operator, Owner's Specifications, American ABS Bureau of Shipping (ABS) certified Surveyor and in accordance with the paint manufacturer's recommendation.
4. NOTES:
4.1 OEM POC:
GE Energy Power Conversion USA Inc.
101 N. Campus
Imperial, PA 15126
C/O: Jimmy Coker
GE Power Conversion
Phone: (832) 731-8904
Email: Jimmy.coker@ge.com
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
5.3 KITTED MATERIAL:
TOTAL
QUANTITY
PROVIDED NAME Of PART
PIECE
NO.
REF
NO.
NATIONAL
STOCK
NO.
REQ
PARA NO.
1. 1 PG
GE
Automation/Contr ol Package 1127019 2.1 N/A 3.2
ITEM NO: 243-11-001 (E1)
COAR: 12 PCN: TSV5-0027
BWST FILE NO: 000-001 CMP: NONE
REVISED: 05 APR 2019 PLANNER: BENNETT, KEITH
SSP: SERM-507-22 1 of 6 ITEM NO: 243-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
1. SCOPE:
1.1 Title: Propulsion Z-Drive; repair
1.2 Location of Work:
1.2.1 Prop Drive Compartment
1.3 Identification:
1.3.1 Quantity (2 EA), Propulsion Z-Drive, Mfr: Schottel Inc., Part No. SCD 2020 FP
2. REFERENCES:
2.1 SCD 2020 SRP, Service Manual, Volume One
2.2 156-800-002, Machinery Arrangement
2.3 SL460-AA-HBK-010 Rev 01, Handbook for Inspection, Packaging, Handling, Storage, and Transportation
2.4 PM 390-563 Rev A, SERMC, Vindicator TSV-5 Paint Schedule (E1)
3. REQUIREMENTS:
3.1 Coordinate through the SUPERVISOR for the attendance of the American Bureau of Shipping (ABS) Surveyor at each test and inspection accomplished in this work item.
3.2 Provide the service of an original equipment manufacturer (OEM) technical representative for the removal, disassembly, inspection, repair, reassembly, installation, testing, and provide each special tool for each propulsion z-drive listed in 1.3 and located in 1.2.
3.3 Remove each propulsion z-drive listed in 1.3, and located in 1.2, in accordance with 2.1, using 2.2 for guidance.
3.3.1 Restore each mating surface exposed by bow thruster removal.
Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool.
3.4 Crate and secure each propulsion z-drive removed in 3.3. Packaging must conform to 2.3.
3.4.1 Ship crated material prepaid to and from:
Schottel Inc.
1741 Denley Road
Houma, LA 70363
PH: (985) 346-8302
POC: Randall Freeman
3.5 Disassemble each propulsion z-drive listed in 1.3, in accordance
SSP: SERM-507-22 2 of 6 ITEM NO: 243-11-001
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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
with 2.1.
3.5.1 Restore each mating surface exposed by equipment disassembly.
Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool.
3.5.2 Remove each high spot, burr, abrasion, nick, corrosion, gasket material, and foreign matter from each exposed flange and mating surface.
3.5.3 Clean each exposed part free of foreign matter, leaving no residue or injurious effect.
3.5.4 Inspect each part for wear and each defect, in accordance with 2.1.
3.5.4.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing result of each requirement of 3.5.4 to the SUPERVISOR.
3.6 Assemble each propulsion z-drive listed in 1.3, in accordance with 2.1.
TOTAL
QUANTITY
REQUIRED
NAME OF
PART PIECE NO. REF NO.
FIGURE
DRAWING NO. PART NO.
4 EA Gasket N/A 2.1 N/A 2018406
4 EA Amblygon Grease
N/A 2.1 N/A 1096549
8 EA Adhesive N/A 2.1 N/A 1096534
112 EA Cap Screw N/A 2.1 N/A 1112701
68 EA Cap Screw N/A 2.1 N/A 1112702
40 EA Pin N/A 2.1 N/A 1111955
48 EA Seal Ring N/A 2.1 N/A 1002222
48 EA Plug N/A 2.1 N/A 1063457
4 EA Shaft Seal N/A 2.1 N/A 1001101
8 EA Bearing N/A 2.1 N/A 1059876
4 EA Ciclip N/A 2.1 N/A 1002344
16 EA Cap Screw N/A 2.1 N/A 1011487
4 EA O-Ring N/A 2.1 N/A 1001444
24 EA Screw N/A 2.1 N/A 1000709
24 EA Washer N/A 2.1 N/A 1013858
4 EA Gear Wheel N/A 2.1 N/A 1145046
16 EA Washer N/A 2.1 N/A 1007330
16 EA Cap Screw N/A 2.1 N/A 1011488
16 EA Cap Screw N/A 2.1 N/A 1128397
SSP: SERM-507-22 3 of 6 ITEM NO: 243-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
48 EA Cap Screw N/A 2.1 N/A 1000832
4 EA USIT-Ring N/A 2.1 N/A 1011616
4 EA Plug N/A 2.1 N/A 1033949
4 EA O-Ring N/A 2.1 N/A 1001348
4 EA Plug N/A 2.1 N/A 1010936
4 EA USIT-Ring N/A 2.1 N/A 1005989
4 EA O-Ring N/A 2.1 N/A 1001514
16 EA Set Screw N/A 2.1 N/A 1119435
12 EA Shaft Seal N/A 2.1 N/A 1153498
4 EA Ring N/A 2.1 N/A 1149456
4 EA Liner N/A 2.1 N/A 1152532
4 EA Cap Screw N/A 2.1 N/A 1000908
64 EA Cap Screw N/A 2.1 N/A 1000838
64 EA Screw N/A 2.1 N/A 1000709
76 EA Cap Screw N/A 2.1 N/A 1087065
80 EA Cap Screw N/A 2.1 N/A 1131036
4 EA USIT-Ring N/A 2.1 N/A 1011614
4 EA Indicator Plug
N/A 2.1 N/A 1148408
4 EA Sealing Ring
N/A 2.1 N/A 1154155
4 EA O-Ring N/A 2.1 N/A 1001324
4 EA O-Ring N/A 2.1 N/A 1001454
4 EA O-Ring N/A 2.1 N/A 1001466
4 EA Plug N/A 2.1 N/A 1039981
4 EA Pin N/A 2.1 N/A 1143215
96 EA Bolt N/A 2.1 N/A 1009905
16 EA Segment N/A 2.1 N/A 1112505
16 EA Segment N/A 2.1 N/A 1112503
8 EA O-Ring N/A 2.1 N/A 1046273
8 EA O-Ring N/A 2.1 N/A 1001499
96 EA Cap Screw N/A 2.1 N/A 1101849
4 EA USIT-Ring N/A 2.1 N/A 1011618
4 EA Plug N/A 2.1 N/A 1002249
12 EA Segment N/A 2.1 N/A 1112501
96 EA Spring N/A 2.1 N/A 1003734
4 EA Bearing N/A 2.1 N/A 1112443
32 EA Bolt N/A 2.1 N/A 1025913
SSP: SERM-507-22 4 of 6 ITEM NO: 243-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
4 EA Pin N/A 2.1 N/A 1100762
56 EA Bolt N/A 2.1 N/A 1000667
4 EA Bearing N/A 2.1 N/A 1112444
8 EA Seal Ring N/A 2.1 N/A 1147477
4 EA Plug N/A 2.1 N/A 1033949
4 EA USIT-Ring N/A 2.1 N/A 1011616
4 EA Nut N/A 2.1 N/A 1112342
4 EA Disk N/A 2.1 N/A 1149482
8 EA Cap Screw N/A 2.1 N/A 1011487
80 EA Cap Screw N/A 2.1 N/A 1081247
76 EA Cap Screw N/A 2.1 N/A 1023327
4 EA C3056 N/A 2.1 N/A 1152542
80 EA Bolt N/A 2.1 N/A 1000309
4 EA Retaining Ring
N/A 2.1 N/A 1002377
24 EA Cap Screw N/A 2.1 N/A 1021291
4 EA Bearing N/A 2.1 N/A 1112440
4 EA O-Ring N/A 2.1 N/A 1060407
4 EA Bearing N/A 2.1 N/A 1112442
4 EA Bearing N/A 2.1 N/A 1112441
8 EA O-Ring N/A 2.1 N/A 1161974
32 EA Segment N/A 2.1 N/A 1112502
156 EA Elastic Disk
N/A 2.1 N/A 1155210
408 EA Not N/A 2.1 N/A 1109294
8 EA Filter Insert
N/A 2.1 N/A 1185979
4 EA Seal Kit N/A 2.1 N/A 1182087
288 EA Cap Screw N/A 2.1 N/A 1130922
288 EA Washer N/A 2.1 N/A 1007340
240 EA Bolt N/A 2.1 N/A 1046254
20 EA O-Ring N/A 2.1 N/A 1001461
72 EA Pin N/A 2.1 N/A 1153657
72 EA Washer N/A 2.1 N/A 1111961
72 EA Bolt N/A 2.1 N/A 1105076
72 EA Cap Screw N/A 2.1 N/A 1099462
72 EA Washer N/A 2.1 N/A 1130439
384 EA Washer N/A 2.1 N/A 1154242
SSP: SERM-507-22 5 of 6 ITEM NO: 243-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
384 EA Bolt N/A 2.1 N/A 1025912
380 EA Bolt N/A 2.1 N/A 1046252
4 EA Bearing N/A 2.1 N/A 1153738
4 EA O-Ring N/A 2.1 N/A 1001348
4 EA Set Screw N/A 2.1 N/A 1111957
4 EA Bearing N/A 2.1 N/A 1067958
124 EA Cap Screw N/A 2.1 N/A 1111956
8 EA USIT-Ring N/A 2.1 N/A 1005992
4 EA O-Ring N/A 2.1 N/A 1001409
4 EA O-Ring N/A 2.1 N/A 1024856
32 EA Bolt N/A 2.1 N/A 1083642
32 EA USIT-Ring N/A 2.1 N/A 1011618
4 EA O-Ring N/A 2.1 N/A 1001454
16 EA Plug N/A 2.1 N/A 1017324
16 EA Seal Ring N/A 2.1 N/A 1011622
4 EA Liner N/A 2.1 N/A 1171048
12 EA Shaft Seal N/A 2.1 N/A 1116157
4 EA Packing N/A 2.1 N/A 1093016
8 EA Seal Ring N/A 2.1 N/A 1048922
4 EA Seal Ring N/A 2.1 N/A 1147477
4 EA O-Ring N/A 2.1 N/A 1001317
8 EA USIT-Ring N/A 2.1 N/A 1005987
8 EA Plug N/A 2.1 N/A 1033949
120 EA Screw N/A 2.1 N/A 1000793
120 EA Screw N/A 2.1 N/A 1000741
120 EA Bolt N/A 2.1 N/A 1000480
12 EA Screw N/A 2.1 N/A 1180968
12 EA Screw N/A 2.1 N/A 1076115
3.6.1 Torque each fastener in accordance with 2.2.
3.6.1.1 Submit one legible copy, in hard copy or approved
transferrable media, of a report listing result of each requirement of 3.6.1 to the SUPERVISOR.
3.7 Install each propulsion z-drive listed in 1.3, and located in 1.2, in accordance with 2.1.
(Q)(G) "TORQUE VERIFICATION"
3.7.1 Torque each fastener in accordance with 2.1.
(Q)(G) "OPERATIONAL TEST"
SSP: SERM-507-22 6 of 6 ITEM NO: 243-11-001
EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.
International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.
3.8 Accomplish an operational test of each tunnel thruster listed in 1.3, and located in 1.2, in accordance with 2.1. Allowable unusual noise, vibration and leakage: None.
3.9 Accomplish painting requirements for each new and…
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