WWYK263009_65 Design Analysis_Part27.pdf

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Bomber Agile Common Hangar; 4-Dock Hangar at Tinker Air Force Base
Solicitation number
W912BV25S0014
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About this file

This is a design analysis document containing detailed technical specifications for HVAC system components at the Tinker Air Force Base BACH project. The document details three dedicated outdoor air system (DOAS) units and two air handling units (AHU), including complete specifications for fans, coils, filters, electrical components, and physical dimensions. Key specifications include:

The three DOAS units have supply airflows ranging from 2,545-5,910 CFM with MERV 8 pre-filters and MERV 13 final filters, chilled water coils, plate heat exchangers, and electric heaters. Each unit uses FANWALL technology with redundant fans, VFD controls, and factory-supplied controls integration. The two AHUs are specified for 7,700-7,900 CFM with similar filtration, chilled water coils, and FANWALL systems. All units include detailed sound power ratings, static pressure calculations, and center of gravity information for installation. The document includes complete dimensional drawings showing unit configurations, component locations, and connection points.

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Preliminary

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

200 FANWALL 2 (Supply) : FWT2 : Box D (Continued) 14-90 - 182T - 28 x 36 x 24 - B1

200.10 AMCA Statement

Nortek Air Solutions LLC certifies that the HPF-A100 fan wheel shown herein is licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program.

The AMCA licensed air and/or sound performance data has been modified for installation,appurtenances or accessories, etc. not included in the certified data. The modified performance is not AMCA licensed but is provided to aid in selection and applications of the product. Performance certified is for installation type A: Free Inlet/Free Outlet Power [bhp] excludes drives

FWTRating DLL: Ver-1.6 / May 2022

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

201 FANWALL 1 (Exhaust) : FWT1 : Box C 12-105 - 145T - 28 x 36 x 24 - B1

201.1 Configuration / Quantity

Exhaust Fan1. Function

22. Quantity 2 Rows x 1 Cols3. Array PentaCube4. Construction Upstream Removable5. Inlet Cone Location

Cell Size 6.Height

7.Width

8.Depth

9.Overall Depth

31.25 1,302 ft / 70.0 °F10.Elev. / Temp.

98 lb11.Motor & Wheel Weight 263 lb12.Fan Cell Weight

013.Redundant 014.Empty 015.Ship Loose Fan (Wheel, Motor and Mounting Base)

201.2 Options

Standard Melamine1. Coplanar Insulation No2. Extended Coplanar FBD63. Back Draft Dampers A100 Curved Cone4. Inlet Cone Type None5. Solid Perimeter Material No6. Discharge Safety Guard Steel7. Cell Material

None8. Cell Finish No9. Insulation Retainer None10. Inlet Attenuation 16Ga Galv11.Blankoff Material None12.Blankoff Finish No13.Removal Rail

201.3 Fan Wheel

HPF-A1001. Wheel Type

122. Diameter

13. Balancing Planes

1054. Width 45965. Max RPM None6. Wheel Finish

201.4 Motor

Toshiba1. Manufacturer

2.5 / 52. HP Each / Total 2-Pole / 3,4553. Poles / RPM 145T / TEAO4. Frame / Casing 460/3/605. Volts / Phase / Hz

2OA002L1ZVS2106. Model

82.57. Efficiency

1.158. Service Factor

Ceramic Bearings9. Shaft Isolation

3.1 / 6.2 Amps10.FLA Each / Total

3.0 %11.Motor HP Safety Factor

201.5 Variable Frequency Drive

Others1. Furnished by

12. Quantity Yaskawa3. Manufacturer

54. Horsepower 460/3/605. Voltage

7.6 / 7.6 Amps6. Input / Output Amps

69.177. Maximum Hertz

No8. Input Line Reactor None9. VFD Communication

Notes:

1. Standalone VFD, not located in electrical panel.

201.6 Control System

No1. Redundant VFD 60Hz Purchased with VFD2. Bypass Circuit Standard3. Drive No4. Optimization Control By Others5. Control Method

Single Fan Airflow Station6. Flow Monitoring One Fan7. Fans to Monitor Magnesense8. Display

201.7 Notes / Features

1. To view patents and other pending U.S. or Canadian applications visit www.nortekair.com/patents.

2. (1) airflow measurement tap. Cone constant = 969, cone flow differential pressure = 12.21 in.H2O at 3468 CFM per fan.

3. The estimated VFD input watts are based on the motor and VFD efficiency at the selected load and RPM.

4. Fans balanced to a maximum allowable level of 0.022 inches per second peak.

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

201 FANWALL 1 (Exhaust) : FWT1 : Box C (Continued) 12-105 - 145T - 28 x 36 x 24 - B1

201.8 Operating Conditions

Operating Condition Usage

(%) CFM

SP (in.H20) Input Adj.

Cell Qty On Off Fail

RPM Hz Fanwheel BHP Each Total

Vel.

(ft/min) Watts FEG

% O.P. FEI

Condition 1 100 5,370 3.46 3.79 2 0 0 3,660 63.6 2.40 4.80 503 4,565 FEG85 2% 1.17 Condition 1 w/ Failed 100 3,468 1.44 1.99 1 0 1 3,983 69.2 2.41 2.41 650 2,322 FEG85 17% .91 Condition 1 at 60Hz 100 5,164 3.20 3.50 2 0 0 3,457 60 2.02 4.04 484 3,857 FEG85 2% 1.19

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

201 FANWALL 1 (Exhaust) : FWT1 : Box C (Continued) 12-105 - 145T - 28 x 36 x 24 - B1

201.9 Bare Fan Sound Power with Coplanar Silencer (dB re: 10E-12 watts) Operating Condition 63 125 250 500 1k 2k 4k 8k LwA Lw

Condition 1 Inlet

Outlet

Condition 1 w/ Failed Inlet

Outlet

Condition 1 at 60Hz Inlet

Outlet

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

201 FANWALL 1 (Exhaust) : FWT1 : Box C (Continued) 12-105 - 145T - 28 x 36 x 24 - B1

201.10 AMCA Statement

Nortek Air Solutions LLC certifies that the HPF-A100 fan wheel shown herein is licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program.

The AMCA licensed air and/or sound performance data has been modified for installation,appurtenances or accessories, etc. not included in the certified data. The modified performance is not AMCA licensed but is provided to aid in selection and applications of the product. Performance certified is for installation type

Coils Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

300 Chilled Water Coil 1 : CW1 : Box C 5WC - 26 - 27 x 45 x 10 - 10 AL

300.1 Coil Layout

Right1. Coil Hand Single2. Configuration Straight3. Connection Orientation Red Brass4. Connection Material MPT5. Connection Type

None6. Rack Style None7. Rack Finish 16Ga 304 SS8. Blankoff Material None9. Blankoff Finish

300.2 Construction

21. Quantity

0.38461542. Serpentine

27.000 in3. Fin Height

45.000 in4. Fin Length

105. Rows

106. Fins per Inch

16.88 ft²7. Face Area

1 in8. Stand Height Tube Detail - Primary Surface

Copper9. Material

0.625 x 0.020 in10.O.D. x Wall

1.500 x 1.299 in11.Spacing Smooth12. Internal

0.028 in13.Return Bends

16Ga 304 SS14.Casing None15.Coating

Fin Detail - Secondary Surface Aluminum16.Material

0.008 in17.Thickness Corrugated, Waffle with Straight Edge18.Configuration

Single Bank, Right Hand, 2 per unit 5WC - 26 - 27 x 45 x 10 - 10 AL

Supply / Return Connections Vent and Drain Quantity

Type

MPT

Pipe Size

1.25 in

Material Red Brass

Type

0.125 in FPT

Vent Location Return Connection

Drain Location Supply Connection

300.3 Condition 1

Entering

5,910 ACFM1. Actual Airflow 5,512 SCFM2. Standard Airflow 1,302 ft3. Elevation

82.0 °F4. Entering Air DB

67.2 °F5. Entering Air WB Prop / 30.0 %6. Fluid Type / %

44.0 °F7. Entering Fluid Temp

33.8 GPM8. Fluid Flow Rate

0.00009. Fluid Fouling Internal

Leaving

255.5 MBH10.Total Capacity

180.8 MBH11.Sensible Capacity

350.22 ft/min12.Actual Face Velocity

52.2 °F13.Leaving Air DB

52.2 °F14.Leaving Air WB

0.72 in.H2015.APD

60.0 °F16.Leaving Fluid Temp

2.68 ft/s17.Fluid Velocity

14.74 ft.H2018.Fluid Pressure Drop

Notes:

1. Coil is NOT certified by AHRI

2. Odd tubes in Circuiting

300.4 Notes / Features

1. Manufacturer: Nortek Air Solutions, 5510 SW 29th Street, Oklahoma City, OK 73179

2. Top and bottom casing flange height is 1.000 in.

3. SCFM is corrected for Elevation and EDB.

4. Coils to be pressure tested at 315 PSI

5. Total operating weight is 896 lb.

6. Total fluid volume is 23.6 Gal.

Components Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

400 Plate Exchanger 1 : PE1 : Box B Innergytech IPE5-IM-62H-48S-0.14

400.1 Plate Exchanger Specifications

Total1. Plate Type IPE52. Plate Material 620 lb3. Weight None4. Coating None5. Lab Seal 1,302 ft6. Elevation

400.2 Plate Exchanger Dimensions

47.240 in1. Side (S)

65.760 in2. Diagonal (D)

62.000 in3. Depth (H)

0.140 in4. Plate Spacing

400.3 Condition 1

Sensible Latent

Total

Effectiveness

79.8 %

39.0 %

68.3 %

Capacity

105.6 MBH

20.2 MBH

125.7 MBH

286 ft/minVelocity - Supply

0.91 in.H20APD Supply 260 ft/minVelocity - Exhaust

0.90 in.H20APD Exhaust

-0.91 in.H20Pressure Differential (2-3)

1.6 %EATR

.98OACF

0 ACFMOACF CFM

Flow Rate DBT WBT RH (%) Spec. Hum.

Plate Outside Air 5,910 ACFM 100.3 °F 73.4 °F 28.5 % 86.47 gr/lb Plate Supply Air 5,910 ACFM 82.0 °F 67.2 °F 47.4 % 81.07 gr/lb Plate Return Air 5,370 ACFM 75.0 °F 63.0 °F 52.3 % 70.97 gr/lb Plate Exhaust Air 5,370 ACFM 93.4 °F 69.8 °F 31.1 % 76.44 gr/lb

400.4 Condition 2

Sensible Latent

Total

Effectiveness

67.1 %

58.0 %

63.4 %

Capacity

154.7 MBH

83.7 MBH

238.3 MBH

286 ft/minVelocity - Supply

0.84 in.H20APD Supply 260 ft/minVelocity - Exhaust

0.82 in.H20APD Exhaust

-0.84 in.H20Pressure Differential (2-3)

1.5 %EATR

.99OACF

0 ACFMOACF CFM

Flow Rate DBT WBT RH (%) Spec. Hum.

Plate Outside Air 5,910 ACFM 36.0 °F 36.0 °F 100.0 % 32.55 gr/lb Plate Supply Air 5,910 ACFM 59.8 °F 53.3 °F 66.1 % 52.84 gr/lb Plate Return Air 5,370 ACFM 75.0 °F 63.0 °F 52.3 % 70.97 gr/lb Plate Exhaust Air 5,370 ACFM 44.5 °F 44.4 °F 99.0 % 45.06 gr/lb

400.5 Notes / Features

1. Application Rating is outside of the scope of AHRI ERV Certification Program, but is rated in accordance with AHRI Standard 1060.

2. DLL Version 1.3.0.0

Components Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

401 Electric Heater 1 : EH1 : Box A

401.1 Configuration

Indeeco1. Manufacturer

74.3 kW2. Heating Capacity 460/3/603. Volt/Ph/Hz

93.364. FLA

93.365. Amps/Step

Duct Stat by Heater Manufacturer6. Temperature Controls Open Coil Duct Heaters7. Heater Element

SCR8. Control Steps 0-10V9. Control Signal Magnetic10.Contactor Non-Fused11.Disconnect 16Ga Galv12.Blankoff Material None13.Blankoff Finish

Options NEMA 3R Panel (Outdoor) U.L. Listed SPST Airflow Switch Transformer with Fuse Auto and Manual Reset Switches

Fusing per Step Duct (Slip-In) Mounted Protective Screen on Both Sides Horizontal Airflow

Dimensional Data (in) W

42.00 H

45.00 N

4.00

OL

14.00

OR

2.00

C 8.00

T 2.00

L 2.00

P 49.00

M 24.00

E 8.00

401.2 Operating Conditions

Operating Condition ACFM Entering Temp DB

(°F)

Leaving Temp DB

(°F)

Power

(MBH)

Temp Rise (°F)

Capacity (kW)

Power Density

(kW / ft2)

Face Velocity (ft/min)

APD

(in.H20)

Condition 1 5,910 0.0 36.0 253.5 36.0 74.3 6.6 525.2 0.01

401.3 Electrical Service Information

460/3/601. Volt/Phase/Hertz

93.42. MCA

Electric Heater 13. Provides power to

1. For electrical loads see electrical drawings

401.4 Notes / Features

1. U.L. recognized.

2. Wiring diagram required.

3. Approval drawing required.

4. Unheated section between elements and panel to be left unblanked.

Components Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

402 Electric Heater 2 : EH2 : Box C

402.1 Configuration

Indeeco1. Manufacturer

33.0 kW2. Heating Capacity 460/3/603. Volt/Ph/Hz

41.464. FLA

41.465. Amps/Step

Duct Stat by Heater Manufacturer6. Temperature Controls Open Coil Duct Heaters7. Heater Element

SCR8. Control Steps 0-10V9. Control Signal Magnetic10.Contactor Non-Fused11.Disconnect 16Ga Galv12.Blankoff Material None13.Blankoff Finish

Options NEMA 3R Panel (Outdoor) U.L. Listed SPST Airflow Switch Transformer with Fuse Auto and Manual Reset Switches

Duct (Slip-In) Mounted Protective Screen on Both Sides Horizontal Airflow

Dimensional Data (in) W

42.00 H

45.00 N

4.00

OL

2.00

OR

14.00 C

8.00 T

2.00 L

2.00 P

49.00 M

24.00 E

8.00

402.2 Operating Conditions

Operating Condition ACFM Entering Temp DB

(°F)

Leaving Temp DB

(°F)

Power

(MBH)

Temp Rise (°F)

Capacity (kW)

Power Density

(kW / ft2)

Face Velocity (ft/min)

APD

(in.H20)

Condition 1 5,910 52.2 70.0 112.6 17.8 33.0 2.9 525.2 0.01

402.3 Electrical Service Information

460/3/601. Volt/Phase/Hertz

41.52. MCA

Electric Heater 23. Provides power to

1. For electrical loads see electrical drawings

402.4 Notes / Features

1. U.L. recognized.

2. Wiring diagram required.

Components Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

500 Filter 2 : FILT2 : Box A

500.1 Pre-Filter Size & Quantity

Upstream Face Load1. Loading Galvanized2. Frame Material None3. Frame Finish

(16) C-704. Filter Clips 16Ga Galv5. Blankoff / Rack Material None6. Blankoff / Rack Finish

40.063 in W x 50.000 in H7. Bank Size

(4) 20 in x 25 in8. Qty / set & Frame Size 1

9. Qty / set & Frame Size 2 10.Qty / set & Frame Size 3 11.Qty / set & Frame Size 4

500.2 Pre Filter

2.000 in1. Filter Depth MERV 82. Efficiency American Air Filter3. Manufacturer

14. Number of Sets

386.64 ft/min at 5,370 ACFM5. Max Face Velocity PerfectPleat SC6. Model

500.3 Notes / Features

1. All sets of Filters and clips to ship loose inside unit, installed by others.

501 Filter 1 : FILT1 : Box A

501.1 Pre-Filter Size & Quantity

Upstream Face Load1. Loading Galvanized2. Frame Material None3. Frame Finish

(16) C-704. Filter Clips 16Ga Galv5. Blankoff / Rack Material None6. Blankoff / Rack Finish

40.063 in W x 50.000 in H7. Bank Size

(4) 20 in x 25 in8. Qty / set & Frame Size 1

9. Qty / set & Frame Size 2 10.Qty / set & Frame Size 3 11.Qty / set & Frame Size 4

501.2 Pre Filter

2.000 in1. Filter Depth MERV 82. Efficiency American Air Filter3. Manufacturer

14. Number of Sets

425.52 ft/min at 5,910 ACFM5. Max Face Velocity PerfectPleat SC6. Model

501.3 Notes / Features

1. All sets of Filters and clips to ship loose inside unit, installed by others.

502 Filter 3 : FILT3 : Box D

502.1 Final Filter Size & Quantity

Upstream Face Load1. Loading Galvanized2. Frame Material None3. Frame Finish

(16) C-704. Filter Clips 16Ga Galv5. Blankoff / Rack Material None6. Blankoff / Rack Finish

48.063 in W x 48.000 in H7. Bank Size

(4) 24 in x 24 in8. Qty / set & Frame Size 1

9. Qty / set & Frame Size 2 10.Qty / set & Frame Size 3 11.Qty / set & Frame Size 4

502.2 Final Filter

12.000 in1. Filter Depth MERV 132. Efficiency American Air Filter3. Manufacturer

14. Number of Sets

369.38 ft/min at 5,910 ACFM5. Max Face Velocity VariCel VXL SH6. Model

502.3 Notes / Features

1. All sets of Filters and clips to ship loose inside unit, installed by others.

Electrical Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

700 Electrical Layout Diagram

Note: The FLA and MCA values shown are estimated, see the electrical schematics for the actual values.

Unit Data Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

901 Center of Gravity

Size (Inches) X Y Z

Operating Weight (Pounds) Center of Gravity (Inches)

X Y Z

351.00 118.00 70.00 13,197 158.00 53.00 33.00

901.1 Notes

1. Center of gravity and weights are estimates and subject to change.

2. The center of gravity and weights shown above are based on operating weights and do not include packaging materials.

3. A 5% safety factor has been applied to the operating weights.

4. Weights shown do not include roof curbs provided by others.

5. Corner weights apply to rectangular boxes only.

6. Corner weights are to assist in handling of the unit. Some units are not intended to be supported only at the corners. Contact your

Sales Representative for support information.

Unit Data Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

901 Center of Gravity (Continued)

901.2 Box A

Size (Inches) X Y Z

Shipping Weight (Pounds) Corner Weights (Pounds)

C1 C2 C3 C4

65.50 118.00 70.00 2,686 671 743 668 603

◊ Center of gravity, weight, and corner weights shown are based on shipping weight. Values are estimates and subject to change.

Unit Data Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

901 Center of Gravity (Continued)

901.3 Box B

Size (Inches) X Y Z

Shipping Weight (Pounds) Corner Weights (Pounds)

C1 C2 C3 C4

77.00 118.00 70.00 2,845 779 680 646 740

◊ Center of gravity, weight, and corner weights shown are based on shipping weight. Values are estimates and subject to change.

Unit Data Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

901 Center of Gravity (Continued)

901.4 Box C

Size (Inches) X Y Z

Shipping Weight (Pounds) Corner Weights (Pounds)

C1 C2 C3 C4

95.50 118.00 70.00 4,479

◊ Center of gravity, weight, and corner weights shown are based on shipping weight. Values are estimates and subject to change.

Corner weights are not available for non-rectangular shipping boxes.

Unit Data Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-1 Sales Order #: -010

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

901 Center of Gravity (Continued)

901.5 Box D

Size (Inches) X Y Z

Shipping Weight (Pounds) Corner Weights (Pounds)

C1 C2 C3 C4

113.50 61.00 67.50 2,977 867 786 630 695

◊ Center of gravity, weight, and corner weights shown are based on shipping weight. Values are estimates and subject to change.

P rin te d

(y yy y- M

M -d

d) : 2

3-

-1 te d

(y yy y- M

M -d

d) : 2

3-te d

(y yy y- M

M -d

d) : 2

3-

Line Item Summary Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

Product Type Factory Finish Design Quantity Cabinet Const. Knockdown Const. Factory SAE Environment Measurement System Wall Thickness

Air Handler Polyester Resin 1 ITF - Integrated Frame None Outdoor US Standard 3

Box A Cabinet and Components

* Box Dimensions do not include lifting lugs, electrical panels, pipe connections, door handles, etc. The height dimensions include raised roof seams and sloped roof for outdoor equipment. Box weights do not include roof curbs.

Length (in) Height (in) Width (in) 12" Weight (lb) Weight (lb)

65.50 74.66 111.00 380.90 Cabinet Only 2,079

Exterior Material 16Ga Galv Pre-Paint Finish Color Sandstone Base Structure Steel Tube Base Height 4 in Base Floor Mat. 16Ga Galv Base Insulation Polyurethane Foam

Interior Material 20Ga Galv Insulation Polyurethane Foam Base Liner 20Ga Galv

Qty Box A Component Description Weight (lb) 2 3" Thermal Break Factory Door: 24 x 54 Out Swing VW: None 130 1 Pre Filter: 2 Columns x 2 Rows 44 4 Pleated Filter SC 20x25x2 M8 (1 Set) - Face Load 5 4 FRAME, TYPE 8, 16ga GALV W/CLOSED CELL, 20 X 25 29

16 Filter Clip Farr C-70 Gal 2 1 OPENING: (Return Air) Rectangle 40.00 x 21.00, Steel Floor Grate 4 1 OPENING: (Outside Air) Rectangle 30.00 x 42.00 30

1 DAMPER: Ruskin CD 60 (Galvanized) - 30.000 in (Blade Direction) x 42.000 in -- Actuator: Furnished by Others, Mounted by Others - Wired by Others 64

1 Pre Filter: 2 Columns x 2 Rows 36 4 Pleated Filter SC 20x25x2 M8 (1 Set) - Face Load 5 4 FRAME, TYPE 8, 16ga GALV W/CLOSED CELL, 20 X 25 29

16 Filter Clip Farr C-70 Gal 2 1 Electric Heater (H) 49 (W) 50 (D) 24 53

Box A Component Totals 431 Box A Cabinet & Component Totals 2,510

Box B Cabinet and Components

* Box Dimensions do not include lifting lugs, electrical panels, pipe connections, door handles, etc. The height dimensions include raised roof seams and sloped roof for outdoor equipment. Box weights do not include roof curbs.

Length (in) Height (in) Width (in) 12" Weight (lb) Weight (lb)

77.00 74.66 111.00 225.11 Cabinet Only 1,444

Exterior Material 16Ga Galv Pre-Paint Finish Color Sandstone Base Structure Steel Tube Base Height 4 in Base Floor Mat. 16Ga Galv Base Insulation Polyurethane Foam

Interior Material 20Ga Galv Insulation Polyurethane Foam Base Liner 20Ga Galv

Qty Box B Component Description Weight (lb) 4 3" Thermal Break Factory Door: 24 x 54 Out Swing VW: None 260 1 Plate Exchanger: IPE5, Innergytech IPE5-IM-62H-48S-0.14 725 1 Drain Pan 34.00" x 105.00" (16Ga 304 SS) 91 1 Drain Pan 34.00" x 105.00" (16Ga 304 SS) 91 1 Internal Wall 23.12"(L) x 62"(H) x 2(D) 63

Line Item Summary Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

Qty Box B Component Description (Cont.) Weight (lb) 1 Internal Wall 3.239998"(L) x 62"(H) x 2(D) 16 1 Internal Wall 16.12"(L) x 62"(H) x 2(D) 46 1 Internal Wall 3"(L) x 62"(H) x 2(D) 15

Box B Component Totals 1,306 Box B Cabinet & Component Totals 2,750

Box C Cabinet and Components

* Box Dimensions do not include lifting lugs, electrical panels, pipe connections, door handles, etc. The height dimensions include raised roof seams and sloped roof for outdoor equipment. Box weights do not include roof curbs.

Length (in) Height (in) Width (in) 12" Weight (lb) Weight (lb)

95.50 74.66 111.00 318.84 Cabinet Only 2,537

Exterior Material 16Ga Galv Pre-Paint Finish Color Sandstone Base Structure Steel Tube Base Height 4 in Base Floor Mat. 16Ga Galv Base Insulation Polyurethane Foam

Interior Material 20Ga Galv Insulation Polyurethane Foam Base Liner 20Ga Galv

Qty Box C Component Description Weight (lb) 2 3" Thermal Break Factory Door: 24 x 54 Out Swing VW: None 124 1 3" Thermal Break Factory Door: 24 x 59.5 In Swing VW: 10 in x 10 in Thermal Break 84 2 5WC-26-27x45x10-10AL, .008F, .020T 16Ga 304 SS, 16Ga 304 SS Blankoff 687 1 Drain Pan 31.00" x 55.00" (16Ga 304 SS) 72 1 Electric Heater (H) 49 (W) 50 (D) 24 61

1 FANWALL: (EXHAUST) 12-80 - 145T - 28 x 36 x 24 - B1 (PentaCube) -- ELECTRICAL: Standard, One Fan, Magnesense, Wired to: MSP Panel & VFD Only 443

2 FANWALL Backdraft Damper, HBD-6, 18"(w) x 18"(h) ID 28 2 Motor Toshiba TEAO 3600rpm 2-2.5HP 230/460 Insul Brngs Keyed 116 1 VFD Only 18" x 33" x 14" NEMA 1 Indoor 16 1 VFD, Yaskawa, 5 HP (Rep Supplied) 0 1 MSP Panel 20" x 16" x 8" NEMA 4 Indoor / Outdoor 68 1 OPENING: (Exhaust Air) Rectangle 24.00 x 48.00 24

1 DAMPER: Ruskin CD 60 (Galvanized) - 24.000 in (Blade Direction) x 48.000 in -- Actuator: Furnished by Others, Mounted by Others - Wired by Others 59

Box C Component Totals 1,781 Box C Cabinet & Component Totals 4,318

Line Item Summary Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

Box D Cabinet and Components

* Box Dimensions do not include lifting lugs, electrical panels, pipe connections, door handles, etc. The height dimensions include raised roof seams and sloped roof for outdoor equipment. Box weights do not include roof curbs.

Length (in) Height (in) Width (in) 12" Weight (lb) Weight (lb)

113.50 72.16 61.00 199.86 Cabinet Only 1,890

Exterior Material 16Ga Galv Pre-Paint Finish Color Sandstone Base Structure Steel Tube Base Height 4 in Base Floor Mat. 16Ga Galv Base Insulation Polyurethane Foam

Interior Material 20Ga Galv Insulation Polyurethane Foam Base Liner 20Ga Galv

Qty Box D Component Description Weight (lb) 1 3" Thermal Break Factory Door: 24 x 57 In Swing VW: 10 in x 10 in Thermal Break 81 1 3" Thermal Break Factory Door: 24 x 57 In Swing VW: None 80

1 FANWALL: (SUPPLY) 12-105 - 182T - 28 x 36 x 24 - B1 (PentaCube) -- ELECTRICAL: Standard, One Fan, Magnesense, Wired to: MSP Panel & VFD Only 452

2 FANWALL Backdraft Damper, HBD-6, 18"(w) x 18"(h) ID 28 2 Motor Toshiba TEAO 3600rpm 3-4.5HP 230/460 Insul Brngs Keyed 176 1 MSP Panel 20" x 16" x 8" NEMA 4 Indoor / Outdoor 68 1 Final Filter: 2 Columns x 2 Rows 37 4 Box Filter (Single Header) VXL 24x24x12 M13 (1 Set) - Face Load 71 4 FRAME, TYPE 8, 16ga GALV W/CLOSED CELL, 24 X 24 31

16 Filter Clip Farr C-70 Gal 2 1 VFD Only 18" x 33" x 14" NEMA 1 Indoor 16 1 VFD, Yaskawa, 5 HP (Rep Supplied) 0 1 OPENING: (Supply Air) Rectangle 42.00 x 21.00, Steel Floor Grate 4

Box D Component Totals 1,045 Box D Cabinet & Component Totals 2,936

Qty Design Items Weight (lb) 1 Factory Testing: None 0 1 Design Miscellaneous 509

Design Item Totals 509

Weight (lb) Weight (Ea) 13,023

Errors and Warnings Electric Heater 1: Component Override must be entered (installation already included) Electric Heater 2: Component Override must be entered (installation already included) Project: The required Project information has not been completed.

Unit Design Options Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

106 Static Pressure Summary

106.1 Condition 1

106.1.1 Supply Air TSP

Tunnel Description APD (in.H20) OA AirTunnel 2 OA Damper/Louver - Louver & Damper (Outside Air) 0.11 OA AirTunnel 2 Filter 1, Pre-Filter (Average Pressure Drop) 0.39 OA AirTunnel 2 Electric Heater 1 0.01

AirTunnel 3 Plate Exchanger 1 OSA to SA 0.71 SA AirTunnel 4 Chilled Water Coil 1 0.57 SA AirTunnel 4 Electric Heater 2 0.01

AirTunnel 6 Filter 3, Final Filter (Average Pressure Drop) 0.51 AirTunnel 6 SA Opening (Supply Air) 0.11

Filter 3 - Supply Air - SA Opening ESP: 2.00 Total Static Pressure: 4.42

106.1.2 Exhaust Air TSP

Tunnel Description APD (in.H20)

EA AirTunnel 5 EA Damper/Louver - Louver & Damper (Exhaust Air) 0.11 RA AirTunnel 1 Filter 2, Pre-Filter (Average Pressure Drop) 0.34

AirTunnel 3 Plate Exchanger 1 RA to EA 0.70 RA AirTunnel 1 RA Opening (Return Air) 0.02

Filter 2 - Return Air - RA Opening ESP: 2.00 Total Static Pressure: 3.17

Legend: ESP - External Static Pressure, OSA - Outside Air, EXH - Exhaust Air, RA - Return Air, SA - Supply Air

106.2 Notes/Legend

1. Summary report does not include static pressure of components supplied by others in the field unless otherwise noted.

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

200 FANWALL 2 (Supply) : FWT2 : Box D 12-105 - 182T - 28 x 36 x 24 - B1

200.1 Configuration / Quantity

Supply Fan1. Function

22. Quantity 2 Rows x 1 Cols3. Array PentaCube4. Construction Upstream Removable5. Inlet Cone Location

Cell Size 6.Height

7.Width

8.Depth

9.Overall Depth

31.25 1,302 ft / 70.0 °F10.Elev. / Temp.

130 lb11.Motor & Wheel Weight 294 lb12.Fan Cell Weight

013.Redundant 014.Empty 015.Ship Loose Fan (Wheel, Motor and Mounting Base)

200.2 Options

Standard Melamine1. Coplanar Insulation No2. Extended Coplanar FBD63. Back Draft Dampers A100 Curved Cone4. Inlet Cone Type None5. Solid Perimeter Material No6. Discharge Safety Guard Steel7. Cell Material

None8. Cell Finish No9. Insulation Retainer None10. Inlet Attenuation 16Ga Galv11.Blankoff Material None12.Blankoff Finish No13.Removal Rail

200.3 Fan Wheel

HPF-A1001. Wheel Type

122. Diameter

13. Balancing Planes

1054. Width 45965. Max RPM None6. Wheel Finish

200.4 Motor

Toshiba1. Manufacturer 3 / 62. HP Each / Total 2-Pole / 3,5003. Poles / RPM 182T / TEAO4. Frame / Casing 460/3/605. Volts / Phase / Hz

2OA003L1ZVS2106. Model

86.57. Efficiency

1.158. Service Factor

Ceramic Bearings9. Shaft Isolation

3.7 / 7.4 Amps10.FLA Each / Total

3.0 %11.Motor HP Safety Factor

200.5 Variable Frequency Drive

Others1. Furnished by

12. Quantity Yaskawa3. Manufacturer

54. Horsepower 460/3/605. Voltage

7.6 / 7.6 Amps6. Input / Output Amps

70.957. Maximum Hertz

No8. Input Line Reactor None9. VFD Communication

Notes:

1. Standalone VFD, not located in electrical panel.

200.6 Control System

No1. Redundant VFD 60Hz Purchased with VFD2. Bypass Circuit Standard3. Drive No4. Optimization Control By Others5. Control Method

Single Fan Airflow Station6. Flow Monitoring One Fan7. Fans to Monitor Magnesense8. Display

200.7 Notes / Features

1. To view patents and other pending U.S. or Canadian applications visit www.nortekair.com/patents.

2. (1) airflow measurement tap. Cone constant = 969, cone flow differential pressure = 12.42 in.H2O at 3497 CFM per fan.

3. The estimated VFD input watts are based on the motor and VFD efficiency at the selected load and RPM.

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

200 FANWALL 2 (Supply) : FWT2 : Box D (Continued) 12-105 - 182T - 28 x 36 x 24 - B1

200.8 Operating Conditions

Operating Condition Usage

(%) CFM

SP (in.H20) Input Adj.

Cell Qty On Off Fail

RPM Hz Fanwheel BHP Each Total

Vel.

(ft/min) Watts FEG

% O.P. FEI

Condition 1 100 5,030 4.42 4.71 2 0 0 3,738 64.1 2.66 5.32 472 4,836 FEG85 0% 1.26 Condition 1 w/ Failed 100 3,497 2.14 2.69 1 0 1 4,139 71 2.89 2.89 656 2,646 FEG85 12% 1.03 Condition 1 at 60Hz 100 4,737 3.92 4.18 2 0 0 3,501 60 2.18 4.37 444 3,997 FEG85 0% 1.27

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

200 FANWALL 2 (Supply) : FWT2 : Box D (Continued) 12-105 - 182T - 28 x 36 x 24 - B1

200.9 Bare Fan Sound Power with Coplanar Silencer (dB re: 10E-12 watts) Operating Condition 63 125 250 500 1k 2k 4k 8k LwA Lw

Condition 1 Inlet

Outlet

Condition 1 w/ Failed Inlet

Outlet

Condition 1 at 60Hz Inlet

Outlet

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

200 FANWALL 2 (Supply) : FWT2 : Box D (Continued) 12-105 - 182T - 28 x 36 x 24 - B1

200.10 AMCA Statement

Nortek Air Solutions LLC certifies that the HPF-A100 fan wheel shown herein is licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program.

The AMCA licensed air and/or sound performance data has been modified for installation,appurtenances or accessories, etc. not included in the certified data. The modified performance is not AMCA licensed but is provided to aid in selection and applications of the product. Performance certified is for installation type

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

201 FANWALL 1 (Exhaust) : FWT1 : Box C 12-80 - 145T - 28 x 36 x 24 - B1

201.1 Configuration / Quantity

Exhaust Fan1. Function

22. Quantity 2 Rows x 1 Cols3. Array PentaCube4. Construction Upstream Removable5. Inlet Cone Location

Cell Size 6.Height

7.Width

8.Depth

9.Overall Depth

31.25 1,302 ft / 70.0 °F10.Elev. / Temp.

98 lb11.Motor & Wheel Weight 262 lb12.Fan Cell Weight

013.Redundant 014.Empty 015.Ship Loose Fan (Wheel, Motor and Mounting Base)

201.2 Options

Standard Melamine1. Coplanar Insulation No2. Extended Coplanar FBD63. Back Draft Dampers A100 Curved Cone4. Inlet Cone Type None5. Solid Perimeter Material No6. Discharge Safety Guard Steel7. Cell Material

None8. Cell Finish No9. Insulation Retainer None10. Inlet Attenuation 16Ga Galv11.Blankoff Material None12.Blankoff Finish No13.Removal Rail

201.3 Fan Wheel

HPF-A1001. Wheel Type

122. Diameter

13. Balancing Planes

804. Width 45965. Max RPM None6. Wheel Finish

201.4 Motor

Toshiba1. Manufacturer 2 / 42. HP Each / Total 2-Pole / 3,4903. Poles / RPM 145T / TEAO4. Frame / Casing 460/3/605. Volts / Phase / Hz

2OA002L1ZVS2106. Model

85.57. Efficiency

1.158. Service Factor

Ceramic Bearings9. Shaft Isolation

2.6 / 5.2 Amps10.FLA Each / Total

3.0 %11.Motor HP Safety Factor

201.5 Variable Frequency Drive

Others1. Furnished by

12. Quantity Yaskawa3. Manufacturer

54. Horsepower 460/3/605. Voltage

7.6 / 7.6 Amps6. Input / Output Amps

71.507. Maximum Hertz

No8. Input Line Reactor None9. VFD Communication

Notes:

1. Standalone VFD, not located in electrical panel.

201.6 Control System

No1. Redundant VFD 60Hz Purchased with VFD2. Bypass Circuit Standard3. Drive No4. Optimization Control By Others5. Control Method

Single Fan Airflow Station6. Flow Monitoring One Fan7. Fans to Monitor Magnesense8. Display

201.7 Notes / Features

1. To view patents and other pending U.S. or Canadian applications visit www.nortekair.com/patents.

2. (1) airflow measurement tap. Cone constant = 969, cone flow differential pressure = 8.72 in.H2O at 2931 CFM per fan.

3. The estimated VFD input watts are based on the motor and VFD efficiency at the selected load and RPM.

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

201 FANWALL 1 (Exhaust) : FWT1 : Box C (Continued) 12-80 - 145T - 28 x 36 x 24 - B1

201.8 Operating Conditions

Operating Condition Usage

(%) CFM

SP (in.H20) Input Adj.

Cell Qty On Off Fail

RPM Hz Fanwheel BHP Each Total

Vel.

(ft/min) Watts FEG

% O.P. FEI

Condition 1 100 4,550 3.17 3.41 2 0 0 3,754 64.5 1.88 3.77 427 3,478 FEG90 4% 1.20 Condition 1 w/ Failed 100 2,931 1.32 1.71 1 0 1 4,159 71.5 1.94 1.94 550 1,807 FEG90 20% .90 Condition 1 at 60Hz 100 4,273 2.79 3.01 2 0 0 3,491 60 1.51 3.03 401 2,815 FEG90 4% 1.23

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

201 FANWALL 1 (Exhaust) : FWT1 : Box C (Continued) 12-80 - 145T - 28 x 36 x 24 - B1

201.9 Bare Fan Sound Power with Coplanar Silencer (dB re: 10E-12 watts) Operating Condition 63 125 250 500 1k 2k 4k 8k LwA Lw

Condition 1 Inlet

Outlet

Condition 1 w/ Failed Inlet

Outlet

Condition 1 at 60Hz Inlet

Outlet

Fans Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

201 FANWALL 1 (Exhaust) : FWT1 : Box C (Continued) 12-80 - 145T - 28 x 36 x 24 - B1

201.10 AMCA Statement

Nortek Air Solutions LLC certifies that the HPF-A100 fan wheel shown herein is licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program.

The AMCA licensed air and/or sound performance data has been modified for installation,appurtenances or accessories, etc. not included in the certified data. The modified performance is not AMCA licensed but is provided to aid in selection and applications of the product. Performance certified is for installation type

Coils Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

300 Chilled Water Coil 1 : CW1 : Box C 5WC - 26 - 27 x 45 x 10 - 10 AL

300.1 Coil Layout

Right1. Coil Hand Single2. Configuration Straight3. Connection Orientation Red Brass4. Connection Material MPT5. Connection Type

None6. Rack Style None7. Rack Finish 16Ga 304 SS8. Blankoff Material None9. Blankoff Finish

300.2 Construction

21. Quantity

0.38461542. Serpentine

27.000 in3. Fin Height

45.000 in4. Fin Length

105. Rows

106. Fins per Inch

16.88 ft²7. Face Area

1 in8. Stand Height Tube Detail - Primary Surface

Copper9. Material

0.625 x 0.020 in10.O.D. x Wall

1.500 x 1.299 in11.Spacing Smooth12. Internal

0.028 in13.Return Bends

16Ga 304 SS14.Casing None15.Coating

Fin Detail - Secondary Surface Aluminum16.Material

0.008 in17.Thickness Corrugated, Waffle with Straight Edge18.Configuration

Single Bank, Right Hand, 2 per unit 5WC - 26 - 27 x 45 x 10 - 10 AL

Supply / Return Connections Vent and Drain Quantity

Type

MPT

Pipe Size

1.25 in

Material Red Brass

Type

0.125 in FPT

Vent Location Return Connection

Drain Location Supply Connection

300.3 Condition 1

Entering

5,030 ACFM1. Actual Airflow 4,692 SCFM2. Standard Airflow 1,302 ft3. Elevation

81.9 °F4. Entering Air DB

67.1 °F5. Entering Air WB Prop / 30.0 %6. Fluid Type / %

44.0 °F7. Entering Fluid Temp

28.5 GPM8. Fluid Flow Rate

0.00009. Fluid Fouling Internal

Leaving

215.9 MBH10.Total Capacity

153.4 MBH11.Sensible Capacity

298.07 ft/min12.Actual Face Velocity

52.2 °F13.Leaving Air DB

52.2 °F14.Leaving Air WB

0.57 in.H2015.APD

60.0 °F16.Leaving Fluid Temp

2.26 ft/s17.Fluid Velocity

10.92 ft.H2018.Fluid Pressure Drop

Notes:

1. Coil is NOT certified by AHRI

2. Odd tubes in Circuiting

3. Chilled water velocity is below recommended minimum of 2.5 fps

300.4 Notes / Features

1. Manufacturer: Nortek Air Solutions, 5510 SW 29th Street, Oklahoma City, OK 73179

2. Top and bottom casing flange height is 1.000 in.

3. SCFM is corrected for Elevation and EDB.

4. Coils to be pressure tested at 315 PSI

5. Total operating weight is 896 lb.

6. Total fluid volume is 23.6 Gal.

Components Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

400 Plate Exchanger 1 : PE1 : Box B Innergytech IPE5-IM-62H-48S-0.14

400.1 Plate Exchanger Specifications

Total1. Plate Type IPE52. Plate Material 620 lb3. Weight None4. Coating None5. Lab Seal 1,302 ft6. Elevation

400.2 Plate Exchanger Dimensions

47.240 in1. Side (S)

65.760 in2. Diagonal (D)

62.000 in3. Depth (H)

0.140 in4. Plate Spacing

400.3 Condition 1

Sensible Latent

Total

Effectiveness

80.3 %

42.8 %

69.8 %

Capacity

90.1 MBH

18.8 MBH

108.8 MBH

243 ft/minVelocity - Supply

0.71 in.H20APD Supply 220 ft/minVelocity - Exhaust

0.70 in.H20APD Exhaust

-0.71 in.H20Pressure Differential (2-3)

1.3 %EATR

.98OACF

0 ACFMOACF CFM

Flow Rate DBT WBT RH (%) Spec. Hum.

Plate Outside Air 5,030 ACFM 100.3 °F 73.4 °F 28.5 % 86.47 gr/lb Plate Supply Air 5,030 ACFM 81.9 °F 67.1 °F 47.1 % 80.55 gr/lb Plate Return Air 4,550 ACFM 75.0 °F 63.0 °F 52.3 % 70.97 gr/lb Plate Exhaust Air 4,550 ACFM 93.5 °F 69.9 °F 31.2 % 76.98 gr/lb

400.4 Condition 2

Sensible Latent

Total

Effectiveness

67.3 %

59.1 %

64.0 %

Capacity

131.4 MBH

72.2 MBH

203.6 MBH

243 ft/minVelocity - Supply

0.65 in.H20APD Supply 220 ft/minVelocity - Exhaust

0.64 in.H20APD Exhaust

-0.65 in.H20Pressure Differential (2-3)

1.2 %EATR

.99OACF

0 ACFMOACF CFM

Flow Rate DBT WBT RH (%) Spec. Hum.

Plate Outside Air 5,030 ACFM 36.0 °F 36.0 °F 100.0 % 32.55 gr/lb Plate Supply Air 5,030 ACFM 59.7 °F 53.3 °F 66.5 % 53.13 gr/lb Plate Return Air 4,550 ACFM 75.0 °F 63.0 °F 52.3 % 70.97 gr/lb Plate Exhaust Air 4,550 ACFM 44.5 °F 44.2 °F 98.3 % 44.57 gr/lb

400.5 Notes / Features

1. Application Rating is outside of the scope of AHRI ERV Certification Program, but is rated in accordance with AHRI Standard 1060.

Components Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

401 Electric Heater 1 : EH1 : Box A

401.1 Configuration

Indeeco1. Manufacturer

63.2 kW2. Heating Capacity 460/3/603. Volt/Ph/Hz

79.464. FLA

79.465. Amps/Step

Duct Stat by Heater Manufacturer6. Temperature Controls Open Coil Duct Heaters7. Heater Element

SCR8. Control Steps 0-10V9. Control Signal Magnetic10.Contactor Non-Fused11.Disconnect 16Ga Galv12.Blankoff Material None13.Blankoff Finish

Options NEMA 3R Panel (Outdoor) U.L. Listed SPST Airflow Switch Transformer with Fuse Auto and Manual Reset Switches

Fusing per Step Duct (Slip-In) Mounted Protective Screen on Both Sides Horizontal Airflow

Dimensional Data (in) W

42.00 H

45.00 N

4.00

OL

14.00

OR

2.00

C 8.00

T 2.00

L 2.00

P 49.00

M 24.00

E 8.00

401.2 Operating Conditions

Operating Condition ACFM Entering Temp DB

(°F)

Leaving Temp DB

(°F)

Power

(MBH)

Temp Rise (°F)

Capacity (kW)

Power Density

(kW / ft2)

Face Velocity (ft/min)

APD

(in.H20)

Condition 1 5,030 0.0 36.0 215.8 36.0 63.2 5.6 447.0 0.01

401.3 Electrical Service Information

460/3/601. Volt/Phase/Hertz

79.52. MCA

Electric Heater 13. Provides power to

1. For electrical loads see electrical drawings

401.4 Notes / Features

1. U.L. recognized.

2. Wiring diagram required.

Components Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

402 Electric Heater 2 : EH2 : Box C

402.1 Configuration

Indeeco1. Manufacturer

28.1 kW2. Heating Capacity 460/3/603. Volt/Ph/Hz

35.294. FLA

35.295. Amps/Step

Duct Stat by Heater Manufacturer6. Temperature Controls Open Coil Duct Heaters7. Heater Element

SCR8. Control Steps 0-10V9. Control Signal Magnetic10.Contactor Non-Fused11.Disconnect 16Ga Galv12.Blankoff Material None13.Blankoff Finish

Options NEMA 3R Panel (Outdoor) U.L. Listed SPST Airflow Switch Transformer with Fuse Auto and Manual Reset Switches

Duct (Slip-In) Mounted Protective Screen on Both Sides Horizontal Airflow

Dimensional Data (in) W

42.00 H

45.00 N

4.00

OL

2.00

OR

14.00 C

8.00 T

2.00 L

2.00 P

49.00 M

24.00 E

8.00

402.2 Operating Conditions

Operating Condition ACFM Entering Temp DB

(°F)

Leaving Temp DB

(°F)

Power

(MBH)

Temp Rise (°F)

Capacity (kW)

Power Density

(kW / ft2)

Face Velocity (ft/min)

APD

(in.H20)

Condition 1 5,030 52.2 70.0 95.8 17.8 28.1 2.5 447.0 0.01

402.3 Electrical Service Information

460/3/601. Volt/Phase/Hertz

35.32. MCA

Electric Heater 23. Provides power to

1. For electrical loads see electrical drawings

402.4 Notes / Features

1. U.L. recognized.

2. Wiring diagram required.

Components Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

500 Filter 2 : FILT2 : Box A

500.1 Pre-Filter Size & Quantity

Upstream Face Load1. Loading Galvanized2. Frame Material None3. Frame Finish

(16) C-704. Filter Clips 16Ga Galv5. Blankoff / Rack Material None6. Blankoff / Rack Finish

40.063 in W x 50.000 in H7. Bank Size

(4) 20 in x 25 in8. Qty / set & Frame Size 1

9. Qty / set & Frame Size 2 10.Qty / set & Frame Size 3 11.Qty / set & Frame Size 4

500.2 Pre Filter

2.000 in1. Filter Depth MERV 82. Efficiency American Air Filter3. Manufacturer

14. Number of Sets

327.60 ft/min at 4,550 ACFM5. Max Face Velocity PerfectPleat SC6. Model

500.3 Notes / Features

1. All sets of Filters and clips to ship loose inside unit, installed by others.

501 Filter 1 : FILT1 : Box A

501.1 Pre-Filter Size & Quantity

Upstream Face Load1. Loading Galvanized2. Frame Material None3. Frame Finish

(16) C-704. Filter Clips 16Ga Galv5. Blankoff / Rack Material None6. Blankoff / Rack Finish

40.063 in W x 50.000 in H7. Bank Size

(4) 20 in x 25 in8. Qty / set & Frame Size 1

9. Qty / set & Frame Size 2 10.Qty / set & Frame Size 3 11.Qty / set & Frame Size 4

501.2 Pre Filter

2.000 in1. Filter Depth MERV 82. Efficiency American Air Filter3. Manufacturer

14. Number of Sets

362.16 ft/min at 5,030 ACFM5. Max Face Velocity PerfectPleat SC6. Model

501.3 Notes / Features

1. All sets of Filters and clips to ship loose inside unit, installed by others.

502 Filter 3 : FILT3 : Box D

502.1 Final Filter Size & Quantity

Upstream Face Load1. Loading Galvanized2. Frame Material None3. Frame Finish

(16) C-704. Filter Clips 16Ga Galv5. Blankoff / Rack Material None6. Blankoff / Rack Finish

48.063 in W x 48.000 in H7. Bank Size

(4) 24 in x 24 in8. Qty / set & Frame Size 1

9. Qty / set & Frame Size 2 10.Qty / set & Frame Size 3 11.Qty / set & Frame Size 4

502.2 Final Filter

12.000 in1. Filter Depth MERV 132. Efficiency American Air Filter3. Manufacturer

14. Number of Sets

314.38 ft/min at 5,030 ACFM5. Max Face Velocity VariCel VXL SH6. Model

Electrical Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

Note: The FLA and MCA values shown are estimated, see the electrical schematics for the actual values.

Unit Data Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

901 Center of Gravity

Size (Inches) X Y Z

Operating Weight (Pounds) Center of Gravity (Inches)

X Y Z

351.00 111.00 70.00 12,879 158.00 50.00 33.00

901.1 Notes

1. Center of gravity and weights are estimates and subject to change.

2. The center of gravity and weights shown above are based on operating weights and do not include packaging materials.

3. A 5% safety factor has been applied to the operating weights.

4. Weights shown do not include roof curbs provided by others.

5. Corner weights apply to rectangular boxes only.

6. Corner weights are to assist in handling of the unit. Some units are not intended to be supported only at the corners. Contact your

Unit Data Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

901 Center of Gravity (Continued)

901.2 Box A

Size (Inches) X Y Z

Shipping Weight (Pounds) Corner Weights (Pounds)

C1 C2 C3 C4

65.50 111.00 70.00 2,593 652 714 641 586

◊ Center of gravity, weight, and corner weights shown are based on shipping weight. Values are estimates and subject to change.

Unit Data Project Name: Tinker Air Force Base-BACH

Unit Tag: DOAS-2 Sales Order #: -011

Date/Revision: 2023-12-17 / Revision Error 106 N Industrial Blvd. Okarche, Ok 73762

(405) 817-9700 FAX (405) 263-4980

This Document is confidential, copyrighted and property of Nortek Air Solutions LLC.

Design Assistant

9.1.2 / 2.0.2.3

901 Center of Gravity (Continued)

901.3 Box B

Size (Inches) X Y Z

Shipping Weight (Pounds) Corner Weights (Pounds)

C1 C2 C3 C4

77.00 111.00…

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