Harness-Cable Fab Support.pdf

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Environmental Test and Integration Services (ETIS) IV - eLibrary
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This is a NASA Procedures and Guidelines (PG) document that defines processes and responsibilities for harness/cable fabrication support at the Goddard Space Flight Center's Code 549 Environmental Test Engineering and Integration Branch. The document (549-PG-8072.0.1A) establishes mandatory compliance requirements for both flight and non-flight harness/cable fabrication work.

The guidelines specify that fabrication technicians must be trained and certified to NASA Workmanship Standards including NASA-STD-8739.4 for crimping and NASA-STD-8739.3 for soldered electrical connections. Key procedural requirements include: receiving Work Order Authorization (WOA) and drawings before fabrication, obtaining customer approval for any changes via redlines, completing required in-process inspections and testing, following material standards when supplying components (GPR 5340.2, MIL-STD-975), and delivering completed hardware with documentation to the customer. The document includes definitions of key roles like Product Design Lead (PDL) and establishes record retention requirements of 5 years for training records. Originally released in 2011, this version was updated in 2015 and revalidated in 2020 with an expiration date of August 26, 2025.

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Text version

DIRECTIVE NO. 549-PG-8072.0.1A Page 3 of 6

EFFECTIVE DATE: 09/08/2015

EXPIRATION DATE: 08/26/2025

CHECK THE GSFC DIRECTIVES MANAGEMENT SYSTEM AT

http://gdms.gsfc.nasa.gov TO VERIFY THAT THIS IS THE CORRECT VERSION PRIOR TO USE.

11/09

PROCEDURES

In this document, a requirement is identified by “shall,” a good practice by “should,” permission by “may” or “can,” expectation by “will,” and descriptive material by “is.”

Responsibilities

1. Harness/Cable Fabrication Support Group receives released Work Order Authorization and drawings to fabricate flight and critical GSE harness. Harness/Cable Fabrication Support Group may use drawings or sketches to fabricate non-flight and noncritical harness at the discretion of the PDL.

2. For changes to the supplied documents, the Harness/Cable Fabrication Support Group shall have the customer approved redlines before making changes to the original supplied documentation.

3. Customer stated In-process inspection and testing of the Harness/Cable shall be completed

Fabrication Support Group according to the approved WOA.

4. Customer may supply all required material to manufacture the harness/cable. In the event the

Harness/Cable Fabrication Support Group is to supply the materials, they shall follow GPR 5340.2, MIL-STD-975, and the customer supplied drawing and documentation.

5. The Harness/Cable Fabrication Support Group shall deliver the completed manufactured hardware, documents, and any spare material to the customer when the task is complete.

6. Signed off WOA indicates work completed to the satisfaction of the customer.

DIRECTIVE NO. 549-PG-8072.0.1A Page 4 of 6

11/09

Appendix a – Definitions

A.1 Customer - Any organization or person receiving support from Code 549 A.2 Fabrication Technicians - Technician who fabricates harnesses/cables A.3 Task Lead - Task Leader; support contractor, assigned manager, or lead engineer

DIRECTIVE NO. 549-PG-8072.0.1A Page 5 of 6

Appendix B – Acronyms

GSE Ground Support Equipment PDL Product Design Lead; a customer assigned manager or lead engineer WOA Work Order Authorization

DIRECTIVE NO. 549-PG-8072.0.1A Page 6 of 6

CHANGE HISTORY LOG

Revision Effective Date Description of Changes

Baseline

02/15/2011 Initial Release

A

09/08/2015 Updated and rewrote entire document to reflect process used in the fabrication of harnesses and cables.

08/26/2020 Revalidation w/ no change for 5 years.

Updated Approved by to new Branch Head.

File details come from the government source that posted it. Updated .