081416 - Flush Wood Doors.pdf

Armed Forces Retirement Home Sheridan Building Design Documents | Specifications

Bid Addendum 2/12/25

FLUSH WOOD DOORS 081416 - 1

SECTION 081416 - WOOD DOORS

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

1. Solid-core doors with wood-veneer faces for transparent finish.

2. Solid-core stile and rail with wood-veneer face for transparent finish.

3. Solid-core doors with opaque finish.

4. Factory finishing flush wood doors.

5. Factory fitting flush wood doors to frames and factory machining for hardware.

1.2 ACTION SUBMITTALS

A. Product Data: For each type of door indicated. Include details of core and edge construction Include factory-finishing specifications.

B. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door;

construction details not covered in Product Data; location and extent of hardware blocking; and other pertinent data.

1. Indicate dimensions and locations of mortises and holes for hardware.

2. Indicate dimensions and locations of cutouts.

3. Undercuts.

4. Indicate requirements for veneer matching.

5. Indicate doors to be factory finished and finish requirements.

C. Samples for Verification:

1. Factory finishes applied to actual door face materials, approximately 8 by 10 inches (200 by 250 mm), for each material and finish. For each wood species and transparent finish, provide set of three samples showing typical range of color and grain to be expected in the finished work.

1.3 INFORMATIONAL SUBMITTALS

A. Warranty: Sample of special warranty.

B. Quality Standard Compliance Certificates: AWI Quality Certification Program certificates.

1.4 DELIVERY, STORAGE, AND HANDLING

A. Comply with requirements of referenced standard and manufacturer's written instructions.

B. Package doors individually in cardboard cartons and wrap bundles of doors in plastic sheeting].

ErnieJoy Cloud

Bid Addendum 2/12/25

FLUSH WOOD DOORS 081416 - 2

C. Mark each door on top and bottom rail with opening number used on Shop Drawings.

D. Store doors flat on level raised platforms in clean, dry, well ventilated area protected from sunlight and weather. Cover but allow for air circulation.

1.5 FIELD CONDITIONS

A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period.

B. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining temperature between 60 and 90 deg F (16 and 32 deg C) and relative humidity between 43 and 70 percent during the remainder of the construction period.

1.6 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Warping (bow, cup, or twist) more than ¼- inch (6.4 mm) in a 42-by-84-inch (1067-by- 2134-mm) section.

b. Telegraphing of core construction in face veneers exceeding 0.01 inch in a 3-inch (0.25 mm in a 76.2-mm) span.

2. Warranty shall also include installation and finishing that may be required due to repair or replacement of defective doors.

3. Warranty Period for Solid-Core Interior Doors: Life of installation.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Eggers Industries.

2. Marshfield Door Systems, Inc.

3. VT Industries Inc.

B. Source Limitations: Obtain flush wood doors from single manufacturer.

Bid Addendum 2/12/25

FLUSH WOOD DOORS 081416 - 3

2.2 FLUSH WOOD DOORS, GENERAL

A. Adhesives: Do not use adhesives that contain urea formaldehyde.

B. Adhesives: Use adhesives that meet the testing and product requirements of the California Department of Public Health's "Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental Chambers."

C. WDMA I.S.1-A Performance Grade: Heavy Duty.

D. Structural-Composite-Lumber-Core Doors:

1. Structural Composite Lumber: WDMA I.S.10.

a. Screw Withdrawal, Face: 700 lbf (3100 N).

b. Screw Withdrawal, Edge: 400 lbf (1780 N).

2. Edge Construction: At hinge stiles, provide laminated-edge construction with improved screw-holding capability and split resistance. Comply with specified requirements for exposed edges.

a. Screw-Holding Capability: 550 lbf (2440 N) per WDMA T.M.-10.

2.3 VENEERED-FACED DOORS FOR TRANSPARENT FINISH

A. Interior Solid-Core Doors

1. Grade: Premium, with Grade A faces.

2. Species: Maple

3. Cut: Plain sliced.

4. Exposed Vertical and Top Edges: Same species as faces or a compatible species.

5. Stiles (and Tops): Provide 1-7/16 inch two-ply stiles (and tops) with minimum 1/4 inch solid lumber outer plies.

6. Core: Either glued wood stave or structural composite lumber.

7. Construction: Five plies.

8. WDMA I.S.1-A Performance Grade: Heavy Duty.

2.4 VENEERED-FACED DOORS FOR TRANSPARENT FINISH

A. Interior Solid-Core Stile and Rail Doors (Refer to Door Schedule elevations for stile and rail configuration)

1. Grade: Premium, with Grade A faces.

2. Species: Maple

3. Cut: Plain sliced.

4. Exposed Vertical and Top Edges: Same species as faces or a compatible species.

5. Stiles (and Tops): Provide 1-7/16 inch two-ply stiles (and tops) with minimum 1/4 inch solid lumber outer plies.

6. Core: Either glued wood stave or structural composite lumber.

7. Construction: Five plies. Stiles and rails are bonded to core, then entire unit abrasive planed before veneering.

8. WDMA I.S.1-A Performance Grade: Heavy Duty.

Bid Addendum 2/12/25

FLUSH WOOD DOORS 081416 - 4

2.5 WOOD DOORS FOR OPAQUE FINISH

A. Interior Solid-Core Doors

1. Grade: Premium, with Grade A faces.

2. Species: Any closed-grain hardwood

3. Cut: Plain sliced.

4. Exposed Vertical and Top Edges: Same species as faces or a compatible species.

5. Stiles (and Tops): Provide 1-7/16 inch two-ply stiles (and tops) with minimum 1/4 inch solid lumber outer plies.

6. Core: Either glued wood stave or structural composite lumber.

7. Construction: Five plies. Stiles and rails are bonded to core, then entire unit abrasive planed before veneering.

8. WDMA I.S.1-A Performance Grade: Heavy Duty.

9. Factory prime wood doors.

2.6 FABRICATION

A. Factory fit doors to suit frame-opening sizes indicated. Comply with clearance requirements of referenced quality standard for fitting unless otherwise indicated.

1. Comply with requirements in NFPA 80 for fire-rated doors.

B. Factory machine doors for hardware that is not surface applied, including drilling pilot holes for hinge screws and lock fronts. Locate hardware to comply with DHI-WDHS-3. Comply with final hardware schedules, door frame Shop Drawings, DHI A115-W series standards, and hardware templates.

1. Coordinate with hardware mortises in metal frames to verify dimensions and alignment before factory machining.

C. Openings: Cut and trim openings through doors in factory.

1. Light Openings: Trim openings with moldings of material and profile indicated.

2. Glazing: Factory install glazing in doors indicated to be factory finished. Comply with applicable requirements in Division 08 Section "Glazing."

3. Louvers: Factory install louvers in prepared openings.

2.7 FACTORY FINISHING

A. General: Comply with referenced quality standard for factory finishing. Complete fabrication, including fitting doors for openings and machining for hardware that is not surface applied, before finishing.

1. Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers may be omitted on top and bottom edges, edges of cutouts, and mortises.

B. Finish doors at factory.

C. Transparent Finish:

1. Grade: Custom.

Bid Addendum 2/12/25

FLUSH WOOD DOORS 081416 - 5

2. Finish: WDMA TR-4 conversion varnish or TR-6 catalyzed polyurethane.

3. Effect: Filled finish

4. Sheen: Satin.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine doors and installed door frames before hanging doors.

1. Verify that frames comply with indicated requirements for type, size, location, and swing characteristics and have been installed with level heads and plumb jambs.

2. Reject doors with defects.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Hardware: For installation, see Division 08 Section "Door Hardware."

B. Installation Instructions: Install doors to comply with manufacturer's written instructions and the referenced quality standard, and as indicated.

1. Install fire-rated doors in corresponding fire-rated frames according to NFPA 80.

2. Install smoke- and draft-control doors according to NFPA 105.

C. Factory-Fitted Doors: Align in frames for uniform clearance at each edge.

D. Factory-Finished Doors: Restore finish before installation if fitting or machining is required at Project site.

3.3 ADJUSTING

A. Operation: Rehang or replace doors that do not swing or operate freely.

B. Finished Doors: Replace doors that are damaged or that do not comply with requirements. Doors may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing.

END OF SECTION 081416