DRAFT Attachment 0134 - Deprocessing Checklist(3).docx

DOCX document 165 KB Posted Oct 29, 2021

Attached to: Joint Light Tactical Vehicle (JLTV) Family of Vehicles (FoV) Follow-On
Solicitation number: W56HZV-20-R-0072
Issued by: Department of the Army Materiel Command TACOM Life Cycle Management Command

About this file

Written by GovTribe AI · Dec 31, 2023

This document contains four Joint Light Tactical Vehicle (JLTV) Deprocessing Checklists and details of a related federal contract opportunity. The checklists outline inspection items for the JLTV fleet including the vehicle exterior, interior, engine compartment, and underside. Inspection items cover components such as lights, wheels, tires, doors, windows, armor, fluid levels, and mechanical and electrical systems.

The federal contract opportunity is a Special Notice for the JLTV Family of Vehicles Follow-On Production contract. The Department of the Army Materiel Command TACOM Life Cycle Management Command will hold an Industry Day on February 24-25, 2020 at Selfridge Air National Guard Base to provide an overview of the draft RFP requirements. The RFP and technical data package will be made available in March 2020. The contract will be a single-award, five-year requirements contract with five one-year options. The document outlines ground rules and security requirements for the Industry Day events including one-on-one sessions and a static vehicle display.

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Attachment 0134 Deprocessing Checklist 30 April 2021 for

M1278 M1279 M1280 M1281

Distribution Statement A – Approved for Public Release; distribution unlimited Distribution only applies when this form is not filled in. Once filled check the JLTV, check the JLTV Security Class Guide for Security Classification Guide and Proper Distribution /Marking)

UNCLASSIFIED

M1278 Joint Light Tactical Vehicle Deprocessing Checklist (as of 30 April 21)

R.F.I.:

N.M.C.

ADMIN # _

Location:

N.S.N: 2355-XX-XXX-XXXX

Serial #: Registration #: Miles:

Inspector Name: _

Signature: _ Date:

ITEM NUMBER

DESCRIPTION OF ITEM (DEFICIENCY)

JLTV Deprocessing Checklist

During walk-around inspection, examine vehicle for general appearance including paint, sheet metal rust-proofing, workmanship type defects and missing, loose or damaged equipment. Paint scratches that do not penetrate the top coat are acceptable.

L/S=Left Side; L/F+Left-Front; L/R=Left-Rear; R/F=Right Front; R/R=Right Rear; FRT=Front; R=Rear Inspection Items:

1. Front of Vehicle. ACCEPT REJECT ACTION

Lights (mounting/damage) Lift/Tow Shackles (2ea) Hood/Grill (mounting/damage) Wiper Arms and Blades (mounting/damage) Windshield Glass and Seals (mounting/damage/delaminated/discoloration) Bumper (mounting/damage) Winch (if mounted)

2. Left Side of Vehicle (Street-Side) ACCEPT REJECT ACTION

Armor (damage/mounting)			Splash Panels (mounting/damage)	L/S Wheels (bent/damaged wheel/	Studs/missing lug nuts)
L/S Tires (cuts/gouges/uneven/excessive		Wear)
	Proper Inflation (FRT TBD– Rear TBD)

Hood Locking/Fastening Devices

Marker Lights (damaged)

Doors (damage/ease of operations)

Door seals (damage)

Mount Mirrors and adjust

Mirrors (damage/loose)

Windows Glass (delaminated/cracked/broken)

Windows (ease of operations)

Body Armor (damage)

A/C Lines and Cover in L/R Wheel Well

(mounting/damage)

3. Rear of Vehicle. ACCEPT REJECT ACTION

Pindle Hook

Rear Hatch (damage/operations)

Lift/Tow Shackles (2ea)

Tailgate Assembly (serviceable/damage)

Trailer Electrical Receptacle

(serviceable/damage)

Check AFES bottle (Gage/mount)

Spare Tire Mount (serviceable/damage

Ease of operation)

Bumper (mounting/damage)

Lights (mounting/damage)

Cargo Area Equipment Straps

A/C rear Condenser and Mounts

(serviceable/damage)

4. Right Side of Vehicle (Curb-side) ACCEPT REJECT ACTION

Splash Panels (mounting/damage)

R/S Wheels (bent/damaged wheel/

Studs/missing lug nuts)

R/S Tires (cuts/gouges/uneven/excessive

Wear)

Proper Inflation (FRT TBD – Rear TBD)

Hood Locking/Fastening Devices

Marker Lights (damaged)

Doors (damage/ease of operations)

Mirrors (damage/loose)

Windows Glass (cracked/broken)

Windows (ease of operations)

Body Armor (damage)

Air Cleaner/Air Horn/Air Intake/

Extension (visible damage/loose)

5. Top of vehicle ACCEPT REJECT ACTION

Hull Top (mounting/damage)

Traversing Unit (mounting/operation)

Turret Support Ring Assy. (mounting)

Pintle mount & Turret Hatch Hardware, Spring Pins (mounting/operation)

Copula Manual operation (mount handle No binding)

FRG 5

Joystick operation w/harness

Mirrors mounted (damaged or loose)

Glass free of damage

Access Door operation/locks

(clips no damage)

6. Engine Compartment ACCEPT REJECT ACTION

Fuel Line Connections/Fittings	(leaks/damage)
Radiator/Shroud	(mounting/seams/leaks/damage)
Engine/Transmission/Power Steering Cooler	(leaks/damage)
Anti freeze Surge Tank Fluid level	Engine Oil Level (TBD)

Transmission Oil Level

Power Steering Fluid Level				Fuel Filter (leaks/damage/security)	Water Pump/Hoses (leaks/damage)	Fan & Accessories Drive belt	(damage/frayed/loose)
Tweak Serpentine Pulley bracket if Misaligned	Brake Master Cylinder Reservoir		(leaks/fluid level)
Windshield Wiper Fluid Reservoir		(leaks/damage)

Alternator & Wiring Terminals

(mounting/damage/loose)

Fuel Injector Pump & Lines (mounting/leaks)

Accelerator Cable & Spring Linkages

Hood Wiring Harness & Cannon Plugs

(mounting/function/loose)

Black Box/Engine Wiring Harness

& Cannon Plugs (mounting/function)

A/C Components (mounting/damage)

Geared Fan Drive

WARNING

If vehicle has been operating, use extreme care to avoid being burned when removing geared fan drive fill plug. Use rags or heavy gloves to protect hands.

a. Ensure fluid is even with bottom of fill plug hole.

7. Interior of Vehicle ACCEPT REJECT ACTION

Check AFES bottle (Gage/mount)	Fire Suppression System operation	Seat Belt & Buckles		(mounting/damaged/missing)
Seat Adjustment Mechanism	(broken/missing/operational)
Parking Brake (ease of operation/loose)	STE ICE Socket/Connector	Pins & Cap Assy. (damage)
Instruction Decals/Data plates/Warning	Stickers & Stencils (mounting)	Batteries/Cables/ (mounting/operational/loose)	NATO slave Receptacle & Cap Assy.		(Mounting/operational)
Diverter Assy. Defroster-heater	(mounting/hardware)
Sun Visor Assy. (mounting)			Ammo Racks & Straps (mounting/operational)			Ammo Door (mounting/operational)	A/C rear Blower (mounting/operational)	A/C Insulation (mounting)	Combat Door Locks (mounting/operational)	Gunner’s Restraint System (minus harness)	MK-2801 SINGARS IK

VIC-3 (4-crew) minus headsets/bailout cables)

8. Underside of Vehicle ACCEPT REJECT ACTION

Engine Mounts

Fuel Pump (mounting/leaks)

Springs (mounting/damage/MWO)

Front Differential Oil Level (mounting/leaks)

Front Suspension (mounting/damage)

Shock Absorbers (leaks/damage)

Transfer Case Oil Level (mounting/leaks)

Parking Brake Cables (mounting/operational)

Engine Oil Filter (mounting/leaks)

Front Half-Shaft (mounting/leaks)

Transmission to Transfer Case to Rear Differential Drive Shafts (universal/slip joint) Rear Haft-Shafts (mounting/leaks)

Rear Differential Oil level (mounting/leaks)

Geared hubs Fluid Levels (mounting/leaks)

Rear Radius Rods (mounting/damage)

Power Steering Gear Assy.

(mounting//damage/leaks) Differential Input/Output Seals (leaks)

Transfer Case to Front Differential

Drive Shaft (universal/slip joints) Steering Stops (completeness of Assy.)

Transmission

(mounting/damage/leaks/operational) Transmission/transfer Vent lines

Frame Assy. /Body

Mount Brackets (mounting/damage)

Front & Rear Suspension

Cross members (mounting/damage)

Fuel lines (mounting/leaks/damage)

Brake Calipers (mounting/damage/leaks)

Exhaust heat shields, Pipes &

Muffler (mounting/damage/leaks) Body Wiring Harness & Cannon plugs (mounting/damage) Armor Underbody (mounting/damage)

A/C Lines & Shields (mounting/damage)

9. PRE- Road Test.
ACCEPT	REJECT	ACTION

Light Switch (functional)

Light Dimmer & Lights

(functional/operational ) Headlights (operational)

Clearance/Marker Lights (functional)

Brake Lights (service & blackout)

Black-out (B.O.) Drive/ marker lights

(functional) Turn Signal Controls (operational)

4-Way Flashers (functional)

Parking Lights (functional)

Dash Lights (operational)

10. During Road Test
ACCEPT	REJECT	ACTION

Caution: Shut down engine immediately if oil pressure is below normal or water temperature is above TBD degrees F (TBD degrees C)

Oil pressure gage Functional (TBD PSI) Speedometer Functional

Engine Temperature Gage

Functional (TBD degrees F)

Air Cleaner Restrictor Indicator Functional

Battery/Generator Gage Functional (in green)

Fuel Gage Functional

Service Brakes Functional

Transmission & Indicator

Lights Functional In All Driving Ranges

Parking Brake & Indicator Lights Functional

Transfer Case & Indicator

Lights Functional

(shifting/stiffness/jumps out of gear)

Suspension (excessive bouncing/swaying)

Power Steering Functional

(free play/wandering/binding/shimmy)

Windshield Wipers/Washer Functional)

Unusual Noise/Vibrations

Fuel Filler Neck/Cap Assy./Armor

Door Functional

Horn & Horn Button Functional

A/C & Controls Functional

Heater & Controls Functional

Hand throttle Functional

11. After Road Test ACCEPT REJECT ACTION

Gages (normal reading) Leaks Overheating (brakes/hubs/gearboxes) Recheck All Fluid Levels (engine/transmission/power steering)

M1279

R.F.I.:

N.M.C.

ADMIN# _

Serial #: Registration #: Miles:

Inspector Name: _

Signature: _ Date:

ITEM NUMBER

L/S=Left Side; L/F+Left-Front; L/R=Left-Rear; R/F=Right Front; R/R=Right Rear; FRT=Front; R=Rear

Inspection Items:

1. Front of Vehicle. ACCEPT REJECT ACTION Lights (mounting/damage) Lift/Tow Shackles (2ea) Hood/Grill (mounting/damage) Wiper Arms and Blades (mounting/damage) Windshield/ Glass and Seals (mounting/damage/delaminated/discoloration) Bumper (mounting/damage) Winch (if mounted)

2. Left Side of Vehicle (Street-Side) ACCEPT REJECT ACTION

Armor (damage/mounting)			Splash Panels (mounting/damage)			L/S Wheels (bent/damaged wheel/	Studs/missing lug nuts)
L/S Tires (cuts/gouges/uneven/excessive		Wear)
Proper Inflation (FRT TBD– Rear TBD)	Hood Locking/Fastening Devices	Marker Lights (damaged)		Doors (damage/ease of operations)	Door seals (damage)

Mount Mirrors and adjust

Mirrors (damage/loose)	Windows Glass (delaminated/cracked/broken)	Windows (ease of operations)
Body Armor (damage)	A/C Lines and Cover in L/R Wheel Well		(mounting/damage)

3. Rear of Vehicle. ACCEPT REJECT ACTION

Pindle Hook	Rear Hatch (damage/operations)	Lift/Tow Shackles (2ea)	Tailgate Assembly (serviceable/damage)	Trailer Electrical Receptacle	(serviceable/damage)
Spare Tire Mount (serviceable/damage/	Ease of operation)

Bumper (mounting/damage) Lights (mounting/damage) Cargo Area Equipment Straps _ A/C rear Condenser and Mounts (serviceable/damage)

4. Right Side of Vehicle (Curb-side) ACCEPT REJECT ACTION

Splash Panels (mounting/damage)

R/S Wheels (bent/damaged wheel/

Studs/missing lug nuts)

R/S Tires (cuts/gouges/uneven/excessive

Wear)

Proper Inflation (FRT TBD– Rear TBD)

Hood Locking/Fastening Devices

Marker Lights (damaged)

Doors (damage/ease of operations)

Mirrors (damage/loose)

Glass (delaminated/cracked/broken)

Windows (ease of operations)

Body Armor (damage)

Air Cleaner/Air Horn/Air Intake/

Extension (visible damage/loose)

5. Top of vehicle ACCEPT REJECT ACTION

Armor (damage/mounting)

6. Engine Compartment ACCEPT REJECT ACTION

Fuel Line Connections/Fittings	(leaks/damage)
Radiator/Shroud	(mounting/seams/leaks/damage)
Engine/Transmission/Power Steering Cooler	(leaks/damage)
Anti freeze Surge Tank Fluid level	Engine Oil Level (TBD)

Transmission Oil Level

Power Steering Fluid Level		Fuel Filter (leaks/damage/security)		Water Pump/Hoses (leaks/damage)	Fan & Accessories Drive belt	(damage/frayed/loose)
Tweak Serpentine Pulley bracket if Misaligned	Brake Master Cylinder Reservoir		(leaks/fluid level)
Windshield Wiper Fluid Reservoir		(leaks/damage)
Alternator & Wiring Terminals		(mounting/damage/loose)
Fuel Injector Pump & Lines (mounting/leaks)	Accelerator Cable & Spring Linkages		Hood Wiring Harness & Cannon Plugs

(mounting/function/loose) Black Box/Engine Wiring Harness & Cannon Plugs (mounting/function) A/C Components (mounting/damage) Cold Starting System--Glow Plugs Geared Fan Drive

WARNING

If vehicle has been operating, use extreme care to avoid being burned when removing geared fan drive fill plug. Use rags or heavy gloves to protect hands.

a. Ensure fluid is even with bottom of fill plug hole.

7. Interior of Vehicle ACCEPT REJECT ACTION

Check AFES bottle (Gage/mount)	Fire Suppression System operation	Seat Belt & Buckles		(mounting/damaged/missing)
Seat Adjustment Mechanism	(broken/missing/operational)
Parking Brake (ease of operation/loose)	STE ICE Socket/Connector	Pins & Cap Assy. (damage)
Instruction Decals/Data plates/Warning	Stickers & Stencils (mounting)	Batteries/Cables/ (mounting/operational/loose)	NATO slave Receptacle & Cap Assy.		(Mounting/operational)
Diverter Assy. Defroster-heater	(mounting/hardware)
Sun Visor Assy. (mounting)	Ammo Racks & Straps (mounting/operational)
Ammo Door (mounting/operational)	A/C rear Blower (mounting/operational)			A/C Insulation (mounting)		Combat Door Locks (mounting/operational)	MK-2325 SINGARS IK

8. Underside of Vehicle ACCEPT REJECT ACTION

Engine Mounts

Fuel Pump (mounting/leaks)

Springs (mounting/damage/MWO)

Front Differential Oil Level (mounting/leaks)

Front Suspension (mounting/damage)

Shock Absorbers (leaks/damage)

Transfer Case Oil Level (mounting/leaks)

Parking Brake Cables (mounting/operational)

Engine Oil Filter (mounting/leaks)

Front Half-Shaft (mounting/leaks)

Transmission to Transfer

Case to Rear Differential

Drive Shafts (universal/slip joint)

Rear Haft-Shafts (mounting/leaks)

Rear Differential Oil level (mounting/leaks)

Geared hubs Fluid Levels (mounting/leaks)

Rear Radius Rods (mounting/damage)

Power Steering Gear Assy.

(mounting/damage/leaks)

Differential Input/Output Seals (leaks)

Transfer Case to Front Differential

Drive Shaft (universal/slip joints)

Steering Stops (completeness of Assy.)

Transmission

(mounting/damage/leaks/operational)

Transmission/transfer Vent lines

Frame Assy. /Body

Mount Brackets (mounting/damage)

Front & Rear Suspension

Cross members (mounting/damage)

Fuel lines (mounting/leaks/damage)

Brake Calipers (mounting/damage/leaks)

Exhaust heat shields, Pipes &

Muffler (mounting/damage/leaks)

Body Wiring Harness & Cannon plugs (mounting/damage)

Armor Underbody (mounting/damage)

A/C Lines & Shields (mounting/damage)

9. PRE- Road Test.	ACCEPT	REJECT	ACTION
	Light Switch (functional)

Light Dimmer & Lights

(functional/operational )

Headlights (operational)

Clearance/Marker Lights (functional)

Brake Lights (service & blackout)

Black-out (B.O.) Drive/ marker lights

(functional)

Turn Signal Controls (operational)

4-Way Flashers (functional)

Parking Lights (functional)

Dash Lights (operational)

10. During Road Test ACCEPT REJECT ACTION

Caution: Shut down engine immediately if oil pressure is below normal or water temperature is above TBD degrees F (TBD degrees C)

Oil pressure gage Functional (TBD PSI)

Speedometer Functional

Engine Temperature Gage

Functional (TBD degrees F)

Air Cleaner Restrictor Indicator Functional

Battery/Generator Gage Functional (in green)

Fuel Gage Functional

Service Brakes Functional

Transmission & Indicator

Lights Functional In All Driving Ranges

Parking Brake & Indicator Lights Functional

Transfer Case & Indicator

Lights Functional

(shifting/stiffness/jumps out of gear)

Suspension (excessive bouncing/swaying)

Power Steering Functional

(free play/wandering/binding/shimmy)

Windshield Wipers/Washer Functional)

Unusual Noise/Vibrations

Fuel Filler Neck/Cap Assy. /Armor

Door Functional

Horn & Horn Button Functional

A/C & Controls Functional

Heater & Controls Functional

Hand throttle Functional

11. After Road Test ACCEPT REJECT ACTION Gages (normal reading) Leaks Overheating (brakes/hubs/gearboxes) Recheck All Fluid Levels (engine/transmission/power steering)

M1280

R.F.I.: _ N.M.C. ADMIN# _

Serial #: Registration #: Miles:

Inspector Name: _

Signature: _ Date:

ITEM NUMBER

L/S=Left Side; L/F+Left-Front; L/R=Left-Rear; R/F=Right Front; R/R=Right Rear; FRT=Front; R=Rear

Inspection Items:

1. Front of Vehicle. ACCEPT REJECT ACTION Lights (mounting/damage) Lift/Tow Shackles (2ea) Hood/Grill (mounting/damage) Wiper Arms and Blades (mounting/damage) Windshield/Glass and Seals (mounting/damage/delaminated/discoloration) Bumper (mounting/damage) Winch (if mounted)

2. Left Side of Vehicle (Street-Side) ACCEPT REJECT ACTION

Armor (damage/mounting)		Splash Panels (mounting/damage)		L/S Wheels (bent/damaged wheel/		Studs/missing lug nuts)
L/S Tires (cuts/gouges/uneven/excessive	Wear)
Proper Inflation (FRT TBD– Rear TBD)	Hood Locking/Fastening Devices		Marker Lights (damaged)		Doors (damage/ease of operations)		Door seals (damage)

Mount Mirrors and adjust

Mirrors (damage/loose)	Windows Glass (delaminated/cracked/broken)	Windows (ease of operations)
Body Armor (damage)	A/C Lines and Cover in L/R Wheel Well		(mounting/damage)

3. Rear of Vehicle. ACCEPT REJECT ACTION

Pindle Hook

Rear Hatch (damage/operations)	Lift/Tow Shackles (2ea)	Tailgate Assembly (serviceable/damage)	Trailer Electrical Receptacle	(serviceable/damage)
Spare Tire Mount (serviceable/damage/	Ease of operation)

Bumper (mounting/damage) Lights (mounting/damage) Cargo Area Equipment Straps A/C rear Condenser and Mounts (serviceable/damage)

4. Right Side of Vehicle (Curb-side) ACCEPT REJECT ACTION

Splash Panels (mounting/damage)

R/S Wheels (bent/damaged wheel/

Studs/missing lug nuts)

R/S Tires (cuts/gouges/uneven/excessive

Wear)

Proper Inflation (FRT TBD– Rear TBD)

Hood Locking/Fastening Devices

Marker Lights (damaged)

Doors (damage/ease of operations)

Mirrors (damage/loose)

Windows Glass (cracked/broken)

Windows (ease of operations)

Body Armor (damage)

Air Cleaner/Air Horn/Air Intake/

Extension (visible damage/loose)

5. Top of vehicle ACCEPT REJECT ACTION

Armor (damage/mounting)

6. Engine Compartment ACCEPT REJECT ACTION

Fuel Line Connections/Fittings	(leaks/damage)
Radiator/Shroud	(mounting/seams/leaks/damage)
Engine/Transmission/Power Steering Cooler	(leaks/damage)
Anti freeze Surge Tank Fluid level	Engine Oil Level (TBD)

Transmission Oil Level

Power Steering Fluid Level				Fuel Filter (leaks/damage/security)	Water Pump/Hoses (leaks/damage)	Fan & Accessories Drive belt	(damage/frayed/loose)
Tweak Serpentine Pulley bracket if Misaligned	Brake Master Cylinder Reservoir		(leaks/fluid level)
Windshield Wiper Fluid Reservoir		(leaks/damage)
Alternator & Wiring Terminals		(mounting/damage/loose)
Fuel Injector Pump & Lines (mounting/leaks)	Accelerator Cable & Spring Linkages		Hood Wiring Harness & Cannon Plugs

(mounting/function/loose)

Black Box/Engine Wiring Harness	& Cannon Plugs (mounting/function)
A/C Components (mounting/damage)		Geared Fan Drive

If vehicle has been operating, use extreme care to avoid being burned when removing geared fan drive fill plug. Use rags or heavy gloves to protect hands.

a. Ensure fluid is even with bottom of fill plug hole

ACCEPT REJECT ACTION

7. Interior of Vehicle

Check AFES bottle (Gage/mount) Fire Suppression System operation

Seat Belt & Buckles	(mounting/damaged/missing)
Seat Adjustment Mechanism	(broken/missing/operational)
Parking Brake (ease of operation/loose)	STE ICE Socket/Connector	Pins & Cap Assy. (damage)
Instruction Decals/Data plates/Warning	Stickers & Stencils (mounting)	Batteries/Cables/ (mounting/operational/loose)	NATO slave Receptacle & Cap Assy.	(Mounting/operational)
Diverter Assy. Defroster-heater	(mounting/hardware)
Sun Visor Assy. (mounting)	Ammo Racks & Straps (mounting/operational)	Ammo Door (mounting/operational)	A/C rear Blower (mounting/operational)	A/C Insulation (mounting)	Combat Door Locks (mounting/operational)	MK-2326 SINGARS IK

8. Underside of Vehicle ACCEPT REJECT ACTION

Engine Mounts Fuel Pump (mounting/leaks) Springs (mounting/damage/MWO) Front Differential Oil Level (mounting/leaks) Front Suspension (mounting/damage) Shock Absorbers (leaks/damage) Transfer Case Oil Level (mounting/leaks) Parking Brake Cables (mounting/operational) Engine Oil Filter (mounting/leaks) Front Half-Shaft (mounting/leaks) Transmission to Transfer Case to Rear Differential Drive Shafts (universal/slip joint) Rear Haft-Shafts (mounting/leaks)

Rear Differential Oil level (mounting/leaks)	Geared hubs Fluid Levels (mounting/leaks)	Rear Radius Rods (mounting/damage)		Power Steering Gear Assy.	(mounting//damage/leaks)
Differential Input/Output Seals (leaks)	Transfer Case to Front Differential	Drive Shaft (universal/slip joints)
Steering Stops (completeness of Assy.)		Transmission (mounting/damage/leaks/operational)		Transmission/transfer Vent lines
Frame Assy. /Body	Mount Brackets (mounting/damage)		Front & Rear Suspension		Cross members (mounting/damage)	Fuel lines (mounting/leaks/damage)	Brake Calipers (mounting/damage/leaks)	Exhaust heat shields, Pipes &	Muffler (mounting/damage/leaks)
Body Wiring Harness & Cannon	plugs (mounting/damage)
Armor Underbody (mounting/damage)	A/C Lines & Shields (mounting/damage)

9. PRE- Road Test.	ACCEPT	REJECT	ACTION
	Light Switch (functional)

Light Dimmer & Lights

(functional/operational )

Headlights (operational)

Clearance/Marker Lights (functional)

Brake Lights (service & blackout)

Black-out (B.O.) Drive/ marker lights

(functional)

Turn Signal Controls (operational)

4-Way Flashers (functional)

Parking Lights (functional)

Dash Lights (operational)

10. During Road Test ACCEPT REJECT ACTION

Caution: Shut down engine immediately if oil pressure is below normal or water temperature is above TBD degrees F (TBD degrees C)

Oil pressure gage Functional (TBD PSI)

Speedometer Functional

Engine Temperature Gage

Functional (TBD degrees F)

Air Cleaner Restrictor Indicator Functional

Battery/Generator Gage Functional (in green)

Fuel Gage Functional

Service Brakes Functional

Transmission & Indicator

Lights Functional In All Driving Ranges

Parking Brake & Indicator Lights Functional

Transfer Case & Indicator

Lights Functional

(shifting/stiffness/jumps out of gear)

Suspension (excessive bouncing/swaying)

Power Steering Functional

(free play/wandering/binding/shimmy)

Windshield Wipers/Washer Functional)

Unusual Noise/Vibrations

Fuel Filler Neck/Cap Assy. /Armor

Door Functional

Horn & Horn Button Functional

A/C & Controls Functional

Heater & Controls Functional

Hand throttle Functional

11. After Road Test ACCEPT REJECT ACTION Gages (normal reading) Leaks Overheating (brakes/hubs/gearboxes) Recheck All Fluid Levels (engine/transmission/power steering)

M1281

R.F.I.:

N.M.C.

ADMIN #

Serial #: Registration #: Miles:

Inspector Name: _

Signature: _ Date:

ITEM NUMBER

L/S=Left Side; L/F+Left-Front; L/R=Left-Rear; R/F=Right Front; R/R=Right Rear; FRT=Front; R=Rear Inspection Items:

1. Front of Vehicle. ACCEPT REJECT ACTION

2. Left Side of Vehicle (Street-Side) ACCEPT REJECT ACTION

Armor (damage/mounting)			Splash Panels (mounting/damage)	L/S Wheels (bent/damaged wheel/	Studs/missing lug nuts)
L/S Tires (cuts/gouges/uneven/excessive		Wear)
	Proper Inflation (FRT TBD– Rear TBD)

Hood Locking/Fastening Devices

Marker Lights (damaged)

Doors (damage/ease of operations)

Door seals (damage)

Mount Mirrors and adjust

Mirrors (damage/loose)

Windows Glass (delaminated/cracked/broken)

Windows (ease of operations)

Body Armor (damage)

A/C Lines and Cover in L/R Wheel Well

(mounting/damage)

3. Rear of Vehicle. ACCEPT REJECT ACTION

Pindle Hook

Rear Hatch (damage/operations)

Lift/Tow Shackles (2ea)

Tailgate Assembly (serviceable/damage)

Trailer Electrical Receptacle

(serviceable/damage)

Check AFES bottle (Gage/mount)

Spare Tire Mount (serviceable/damage

Ease of operation)

Bumper (mounting/damage)

Lights (mounting/damage)

Cargo Area Equipment Straps

A/C rear Condenser and Mounts

(serviceable/damage)

4. Right Side of Vehicle (Curb-side) ACCEPT REJECT ACTION

Splash Panels (mounting/damage) R/S Wheels (bent/damaged wheel/

Studs/missing lug nuts)

R/S Tires (cuts/gouges/uneven/excessive
	_

Wear)

Proper Inflation (FRT TBD– Rear TBD)

Hood Locking/Fastening Devices

Marker Lights (damaged)

Doors (damage/ease of operations)

Mirrors (damage/loose)

Windows Glass (cracked/broken)

Windows (ease of operations)

Body Armor (damage)

Air Cleaner/Air Horn/Air Intake/

Extension (visible damage/loose)

5. Top of vehicle ACCEPT REJECT ACTION

Hull Top (mounting/damage)

Traversing Unit (mounting/operation)

Turret Support Ring Assy. (mounting)

Pintle mount & Turret Hatch Hardware, Spring Pins (mounting/operation)

Copula

Manual operation (mount handle No binding)

FRG 5

Joystick operation w/harness

Mirrors mounted (damaged or loose)

Glass free of damage

Access Door operation/locks

(clips no damage)

6. Engine Compartment ACCEPT REJECT ACTION

Fuel Line Connections/Fittings	(leaks/damage)
Radiator/Shroud	(mounting/seams/leaks/damage)
Engine/Transmission/Power Steering Cooler	(leaks/damage)
Anti freeze Surge Tank Fluid level	Engine Oil Level (TBD)

Transmission Oil Level

Power Steering Fluid Level				Fuel Filter (leaks/damage/security)	Water Pump/Hoses (leaks/damage)	Fan & Accessories Drive belt	(damage/frayed/loose)
Tweak Serpentine Pulley bracket if Misaligned	Brake Master Cylinder Reservoir		(leaks/fluid level)
Windshield Wiper Fluid Reservoir		(leaks/damage)
Alternator & Wiring Terminals		(mounting/damage/loose)
Fuel Injector Pump & Lines (mounting/leaks)	Accelerator Cable & Spring Linkages		Hood Wiring Harness & Cannon Plugs

(mounting/function/loose) Black Box/Engine Wiring Harness & Cannon Plugs (mounting/function) A/C Components (mounting/damage) Geared Fan Drive

If vehicle has been operating, use extreme care to avoid being burned when removing geared fan drive fill plug. Use rags or heavy gloves to protect hands.

a. Ensure fluid is even with bottom of fill plug hole.

7. Interior of Vehicle ACCEPT REJECT ACTION

Check AFES bottle (Gage/mount)	Fire Suppression System operation	Seat Belt & Buckles		(mounting/damaged/missing)
Seat Adjustment Mechanism	(broken/missing/operational)
Parking Brake (ease of operation/loose)	STE ICE Socket/Connector	Pins & Cap Assy. (damage)
Instruction Decals/Data plates/Warning	Stickers & Stencils (mounting)	Batteries/Cables/ (mounting/operational/loose)	NATO slave Receptacle & Cap Assy.		(Mounting/operational)
Diverter Assy. Defroster-heater	(mounting/hardware)
Sun Visor Assy. (mounting)			Ammo Racks & Straps (mounting/operational)			Ammo Door (mounting/operational)	A/C rear Blower (mounting/operational)	A/C Insulation (mounting)	Combat Door Locks (mounting/operational)	Gunner’s Restraint System (minus harness)	MK-2801 SINGARS IK

VIC-3 (4-crew) minus headsets/bailout cables)

8. Underside of Vehicle ACCEPT REJECT ACTION

Engine Mounts

Fuel Pump (mounting/leaks)

Springs (mounting/damage/MWO)

Front Differential Oil Level (mounting/leaks)

Front Suspension (mounting/damage)

Shock Absorbers (leaks/damage)

Transfer Case Oil Level (mounting/leaks)

Parking Brake Cables (mounting/operational)

Engine Oil Filter (mounting/leaks)

Front Half-Shaft (mounting/leaks)

Transmission to Transfer

Case to Rear Differential Drive Shafts (universal/slip joint) Rear Haft-Shafts (mounting/leaks)

Rear Differential Oil level (mounting/leaks)

Geared hubs Fluid Levels (mounting/leaks)

Rear Radius Rods (mounting/damage)

Power Steering Gear Assy.

(mounting//damage/leaks) Differential Input/Output Seals (leaks)

Transfer Case to Front Differential

Drive Shaft (universal/slip joints) Steering Stops (completeness of Assy.)

Transmission

(mounting/damage/leaks/operational) Transmission/transfer Vent lines

Frame Assy. /Body

Mount Brackets (mounting/damage)

Front & Rear Suspension

Cross members (mounting/damage)

Fuel lines (mounting/leaks/damage)

Brake Calipers (mounting/damage/leaks)

Exhaust heat shields, Pipes &

Muffler (mounting/damage/leaks) Body Wiring Harness & Cannon plugs (mounting/damage) Armor Underbody (mounting/damage)

A/C Lines & Shields (mounting/damage)

9. PRE- Road Test.
ACCEPT	REJECT	ACTION

Light Switch (functional)

Light Dimmer & Lights

(functional/operational ) Headlights (operational)

Clearance/Marker Lights (functional)

Brake Lights (service & blackout)

Black-out (B.O.) Drive/ marker lights

(functional) Turn Signal Controls (operational)

4-Way Flashers (functional)

Parking Lights (functional)

Dash Lights (operational)

10. During Road Test
ACCEPT	REJECT	ACTION

Caution: Shut down engine immediately if oil pressure is below normal or water temperature is above TBD degrees F (TBD degrees C)

Oil pressure gage Functional (TBD PSI)	Speedometer Functional
Engine Temperature Gage	Functional (TBD degrees F)
Air Cleaner Restrictor Indicator Functional	Battery/Generator Gage Functional (in green)

Fuel Gage Functional

Service Brakes Functional

Transmission & Indicator

Lights Functional In All Driving Ranges

Parking Brake & Indicator Lights Functional

Transfer Case & Indicator

Lights Functional

(shifting/stiffness/jumps out of gear)

Suspension (excessive bouncing/swaying)

Power Steering Functional

(free play/wandering/binding/shimmy)

Windshield Wipers/Washer Functional)

Unusual Noise/Vibrations

Fuel Filler Neck/Cap Assy./Armor

Door Functional

Horn & Horn Button Functional

A/C & Controls Functional

Heater & Controls Functional

Hand throttle Functional

11. After Road Test ACCEPT REJECT ACTION

Gages (normal reading) Leaks Overheating (brakes/hubs/gearboxes) Recheck All Fluid Levels (engine/transmission/power steering)

File details come from the government source that posted it. Updated Oct 29, 2021.