DRAFT Attachment 0118 - Hazard Tracking Log(3).xls

XLS spreadsheet 89 KB Posted

Attached to
Joint Light Tactical Vehicle (JLTV) Family of Vehicles (FoV) Follow-On
Solicitation number
W56HZV-20-R-0072
Issued by

About this file

This document contains a hazard tracking log template and details for a federal contract opportunity. The hazard tracking log template outlines the data fields required to track hazards, including hazard number, variant, subsystem, failure mode, initial and current severity and probability, and engineering, procedural, and warning mitigations.

The federal contract opportunity is for the Joint Light Tactical Vehicle (JLTV) Family of Vehicles follow-on production. The Department of the Army Materiel Command TACOM Life Cycle Management Command will hold an industry day on February 24-25, 2020 to provide information on requirements and terms for the competitive follow-on production contract, valued at over $5 billion for a five-year base with five one-year options. The opportunity includes one-on-one sessions, a static vehicle display, and questions must be submitted by certain dates to participate.

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Cover

UNCLASSIFIED
Attachment 0118
Hazard Tracking Log Content Requirements
October 2021
Distribution Statement A – Approved for Public Release; distribution unlimited

(*Distribution Statement A only applies when form is not filled in.

Once filled check the JLTV Security Class Guide for proper distribution statement/markings)

UNCLASSIFIED

&C&G

Content Requirements

Hazard Tracking Log Content Requirements
Each hazard recorded in the hazard tracking log shall include information for the following data fields:
Required Data FieldDescription/Definition of Required Data
Hazard NumberA unique alphanumeric code for each hazard. Formatted as XXX-###, where XXX identifies the contractor and ### is a unique number assigned to each hazard.
VariantVariant of equipment the hazard affects: GP, UTL, CCWC, TRL.

A single hazard may affect multiple equipment types.

SubsystemThe subsystem the hazard is associated with.
Subsystem DescriptionNarrative describing the subsystem in which the hazard is located. Narratives for each subsystem shall be included in a separate single excel worksheet within the HTL excel file. The subsystem description shall not be included in every hazard record.
Date hazard identifiedThe date the hazard was identified/add to the hazard log.
Revision dateDate of last revision or update to the hazard record.
StatusThe status of the hazard and its processing stage.

Status definition:

New - Not reviewed by the ESOH WG Open - Reviewed by the ESOH WG Revised - Revision made after ESOH WG review, needs to be reviewed by ESOH WG again Rejected - Not credible or not applicable as determined by ESOH WG Eliminated - Closed by design as determined by the ESOH WG Closed - All mitigations have been implemented and verified by the ESOH WG

Hazard DescriptionThe hazard described in full detail. A complete description of the potential/actual hazards inherent in the item being analyzed, or resulting from normal actions or equipment failure, or handling of hazardous materials.
Life cycle occurenceThe expected mission, time or period where the hazard would exist.

The life cycle occurences are:

Operation - Any tasks performed by the crew Maintenance - Any task performed by the maintaner or the depot Transport - Any tasks related to transportation by another mode (i.e. vehicle, vessel, aircraft, etc.)

Storage - Any tasks related to storing the system Disposal - Any tasks related to demilitarizing or desposing of the vehicle

Failure ModeFailure modes which could result in the hazard. How the hazard would manifest itself during the life cycle. Failure modes generally answer the question of "how" it fails.
Hazard OutcomeIndicate the anticipated outcome(s): Death, Injury, Equipment Damage, and/or Environmental Damage
Initial SeverityProjected/expected "most reasonable credible" severity, including the rationale for the severity classification.
Initial ProbabilityProjected/expected probability of occurrence, including the rationale for probabiliy classification.
Intial Risk LevelRisk level based on projected/expected initial severity and probability. (High, Serious, Medium, Low)
Engineering mitigationsThe various engineering and design features that have been implemented which reduce or eliminate the hazard. (i.e. design selection, safety devices)
Procedural mitigationsProcedures that reduce the probability of occurrence. Include refrence to technical manuals, training material, etc. where procedures are documented.
Warning/Caution/Notes (WCN)mitigationsWarnings, Cautions, and/or Notes in the technical manuals or included as labels on the vehicle which could reduce the probability of occurrence. Include specific warning/caution language.
Potential MitigationsPotential mitigations (engineering, procedural, WCN) that have not been implemented but may be implemented in the future or if the level of risk warrants additional mitigation.
Current Severity"Most reasonable credible" severity based on mitigations that are currently implemented.
Current ProbabilityProbability of occurrence based on mitigation measures that are currently implemented.
Current Risk LevelRisk level based on current severity and probability.
Is there a Critital Safety Item associated with this hazard?Yes or No? If yes, what is the Critical Safety Item?
Safety Significant SoftwareYes or No? If yes, include the Software Control Category and Software Criticality Index.
UNCLASSIFIED

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PHL

Preliminary Hazard List
The Preliminary Hazard List has been included to provide insight on the type of hazards to be considered for the hazard tracking log. The top-level hazards included as part of the PHL are incomplete and shall be further developed and included in the hazard tracking log. The PHL is not all inclusive. Additional hazards identified through contractor hazard analysis, evaluation, testing, etc. shall be included in the hazard tracking log. Hazards associated with integration of GFE, weapons systems, and add on kits shall be identified by the contractor and included in the hazard tracking log.

The Initial RAC (I-RAC) assigned to the hazard is provided to assist the contractor in qualifying initial risks for the hazard tracking log. They are based on previous program phase Government testing and design analysis. The probability was determined by considering multiple individual casual factors within each top level hazard. The I-RAC provided represents the highest severity and probability assessed, and was created and assigned based on the guidance provided in MIL-STD-882E.

Preliminary Hazard List - Hazards for ConsiderationPotential OutcomeInitial RAC
Personnel InjuryEquipment DamageEnvironmental Damage
Loss of vehicle control causes a collisionxxIC
Loss of vehicle control causes a rolloverxxIC
Failure or malfunction of the brake systemxxIC
Failure or malfunction of the steering systemxxID
Lack of egress paths cause personnel to be trapped in the vehicle during an emergencyxID
Obstructed egress paths cause personnel to be trapped in the vehiclexIC
Unintended vehicle movement pinches or crushes personnelxID
Moving/rotating parts pinch or crush personnelxIIC
Unintentional activation of vehicle controls pinches or crushes personnelxIIIC
Unintended trailer movement pinches or crushes personnelxIIIC
Door/hatch opening/closing pinches or crushes personnelxIIC
Unsecured objects in the cab strike personnelxIIIC
Personnel strike interior cab componentsxID
Sharp edges or surfaces cause cuts and lacerationsxIIIC
Lifting/carrying heavy objects causes musculoskeletal traumaxIIIB
Level of force required to open/close/operate system or subsystem causes musculoskeletal traumaxIIIB
Whole body vibration causes internal injuriesxIIC
Electrical system fault or failure results in a firexxIC
Energy storage device (battery) fault or failure results in a firexxID
Flammable liquids come in contact with an ignition source resulting in a firexxIC
Flammable material/components located near an ignition source result in a firexxIC
Exhaust gasses asphyxiated personnelxIC
Lack of ventilation asphyxiates personnelxID
Inadequate/insufficient HVAC exposes personnel to temperature extremesxIIB
Contact with hot/cold surfaces cause thermal burnsxIIIB
Contact with radio antennas cause thermal burnsxIIIC
Exposure to RF emitting components causes thermal burnsxIIIB
Exposure to non-ionizing radiation causes thermal burnsxIIIC
Exposure to steady state noise exceeding 84dBA TWA causes hearing lossxIIB
Exposure to impulse noise exceeding 140 dBA causes hearing lossxIIB
Distance from the vehicle to the ground cause personnel to trip/fallxIIIB
Insufficient access to maintance locations cause personnel to slip/trip/fallxID
Slippery walking/working surfaces cause slips/fallsxIIIC
Insufficient lighting causing vision strainxIVB
Contact with high voltage electrical current causes electric shockxIC
Personnel exposure to hazardous materialsxID
Inadequate field of view results in collisionxIC
Trailer contacts prime moverxxIIID
Release of materials into the atmosphere causes air pollutionxIID
Exterior noise causes noise pollutionxIVC
Release of materials into or near waterway cause ground/surface water pollutionxIIC
Vehicle operation causes excessive soil compactionxIVA
Vehicle operation causes excess erosionxIVA
Improper disposal of hazardous materials cause soil/water pollutionxIID
UNCLASSIFIED

&C&G

Example HTL

Hazard NumberStatusRevision DateVariantSubsytemLifecycle OccurrenceHazard DescriptionFailure ModesHazard OutcomeInitialMitigationsCurrentDate IdentifiedCritical Safety ItemSafety Significant SoftwareSoftware Control CategorySoftware Criticality Index
SeverityProbabilityRiskEngineeringProceduralWarning/Caution/NotePotentialSeverityProbabilityRisk
UNCLASSIFIED

&C&G

Example Sub-Sys Descript

SubsystemDescription
UNCLASSIFIED

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