455279 456357-2 DIM ATP.doc

455279

SHAPE \* MERGEFORMAT

REVISIONS

STILLWATER, OKLAHOMA 74076-1023

FOR THE DISPLAY INTERFACE

MODULEL (DIM)

(P/N 456357-2)

CODE IDENT.

63812 455279

ACCEPTANCE TEST PROCEDURE

FOR THE DISPLAY INTERFACE

MODULE (DIM)

(P/N 456357-2)

TABLE OF CONTENTS

Section Title Page

GENERAL INFORMATION

1.1

SCOPE

1.2

PURPOSE

1.3

TEST EQUIPMENT

1.4

LRADDS TEST RACK

1.5

GENERAL REQUIREMENTS

1.5.1 Production Routers 1.5.2 Test Conditions 1.5.3 Failure Reporting

1.5.4 Script Files 1.5.5 Test Data

PRE-TEST EVALUATION

2.1

SHORT TEST

2.2

INSTALLATION AND SETUP PROCEDURE

2.2.1 Software and Firmware Installation 2.3

AUTOMATED TEST PROGRAM

BURN-IN

FINAL TEST

4.1

AUTOMATED TEST PROGRAM

APPENDIX A

PRODUCTION ROUTERS

A-1

TABLE OF CONTENTS (Continued)

Section Title Page

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs) B-1

APPENDIX C

BURN-IN LOG

C-1

LIST OF FIGURES

Figure Title Page 1.1-1 Testing Flow

1.4-1 Functional Test Setup 2.2-1 DIU LRADDS Test Rack Configuration

LIST OF TABLES

Table Title Page 1.3-1 Test Equipment

1.5.4-1 Script Files 2.1-1 Short Test Table 2.2-1 DIM Switch Settings for 456357-2 2.2-2 Radar Interface Module (RIM) Switch Settings for the 456005-1 2.2-3 Radar Interface Module (RIM) Switch Settings (456354-1 or 456354-2) 2.3-1 Pre-Test Verification Table 3-1 Burn-in Test Information 4.1-1 Final Test Verification Table

SECTION 1

GENERAL INFORMATION

1.1

SCOPE

This document contains the test requirements for the acceptance testing of the Display Interface Module (DIM) (P/N 456357-2). This document contains the following sections:

Section 1: General Information

Section 2: Pre-Test Evaluation Procedures

Section 3: Burn-In Procedures

Section 4: Final Test Procedures

The figure below illustrates the order of testing.

Figure 1.1-1. Testing Flow

1.2

PURPOSE

The purpose of this document is to demonstrate that the DIM, as manufactured by Frontier Electronic Systems, meets or exceeds all requirements identified within this document.

1.3

TEST EQUIPMENT

Table 1.3-1 lists the equipment required to perform the procedures contained in this document. Enter the serial number and calibration expiration date for each piece of test equipment.

Table 1.3-1. Test Equipment

SPECIFICATIONS

CALIBRATION

EXP. DATE

Tektronix

Fluke

Note 1: FES maintains calibration of equipment IAW ISO 9001, procedures FES-QSP-7.6-1-1 and FES-QSP-7.6-2.

Note 2: Equivalent or superior equipment may be substituted for the equipment listed above.

1.4 LRADDS Test rack Figure 1.4-1 illustrates the equipment required to perform the procedures contained in this document.

Figure 1.4-1. Functional Test Setup

1.5

GENERAL REQUIREMENTS

1.5.1 Production Routers

Insert the Production Routers for the module into Appendix A.

1.5.2 Test Conditions

Unless otherwise specified herein, testing shall be performed at standard room ambient temperature, 60( to 80(F.

1.5.3 Failure Reporting

Non-Conformance Reports (NCRs) shall be used to document test failures in accordance with FES-QSP-8.3-3 when required. A copy of the NCR shall be included under Appendix B.

1.5.4 Script Files The script files required for testing are shown in the table below. Controlled copies of the DIM script files reside in Document Control under Mstr_software\456271\-01 Rev X\ (where X is the latest revision).

Table 1.5.4-1. Script Files

1.5.5 Test Data Successful completion of each test shall be annotated within these procedures. Test data recorded during automated testing shall be maintained on the FES network at \\Fes-dc\data3\Shared Data\Naval Systems\Test Data\part number\serial number.

SECTION 2

PRE-TEST EVALUATION

This section contains the steps for conducting a preliminary test of the DIM before subjecting it to a burn-in cycle.

2.1

SHORT TEST

Using a Digital Multi-Meter (DMM), verify that the power planes are not shorted together or to ground. The DIM Baseboard PWB drawing 456472 may be used to locate measuring points.

1. Verify that there is no short between the following points, where a short is less than 5 Ohms. Measure points for a maximum duration of 5 seconds. Test points TP1 through TP12 are GND. In the following table, enter a check mark as each reading is checked and no short is present.

Table 2.1-1. Short Test Table

GND

TP1–12

+1.2V

U3 PIN4

+1.8V

U9 PIN5

+2.5V

U5 PIN4

+3.3V

U6 PIN4

+5V

R55 +12V

R56

+1.2V

U3 PIN4

+1.8V

U9 PIN5

+2.5V

U5 PIN4

+3.3

U6 PIN4

+5V

R55

+12V

R56

-12V

P1 A31

VERIFIED: _____________

2.2

INSTALLATION AND SETUP PROCEDURE

The installation and setup procedure verifies the test configuration.

1. Configure the switches on the Display Interface Module (DIM) P/N 456357-2, as shown in Table 2.2-1.

Table 2.2-1. DIM Switch Settings for 456357-2

SWITCH

3 WIRE OUTPUT 8192

S1-2

Display Type

S1-3

S1-4

Azimuth Rate

S1-5

S1-6

S1-7

Video SIM

S1-8

AZ True/Relative

S2-2

S2-3

S2-4

S3-2

S3-3

S3-4

S3-5

S3-6

S3-7

S3-8

ON

S4-2

ON

S4-3

ON

S4-4

ON

S9-2

S9-3

S9-4

S10

SIM

S11

S12

S13

*Blank is OFF (Open). ON = Closed

2. Loosen fasteners and remove the Radar Interface Module (P/N 456005-1, 456354-1 or 456354-2) from the Radar Interface Unit (RIU) Module Test Chassis. Verify the following switch settings and reinstall module securing fasteners.

Table 2.2-2. Radar Interface Module (RIM) Switch Settings for the 456005-1

SWITCH

ACP/ARP INPUT 8192

SWITCH

ACP/ARP INPUT 8192

S1-2

S5-2

S1-3

Radar Select

S5-3

S1-4

S5-4

S1-5

TBI Use/over ride

S9

S1-6

AZ True/Relative

S10

S1-7

Not used

S11

SIM

S1-8

Not used

S12

S13

S2-2

S2-3

EOS

S14-39

S2-4

TM SPLT

S14-40

S2-5

S14-41

S2-6

RM

S14-42

S2-7

VID 1 SPLT

S2-8

VID 1

S14-5

S14-4

S3-2

S14-3

S3-3

DY

S14-2

S3-4

ACP SPLT

S14-1

S3-5

S14-0

S3-6

DX

ON

S3-7

VID 2 SPLT

S19-2

ON

S3-8

VID 2

S19-3

ON

S19-4

ON

S4-2

S4-3

S4-4

S4-5

S4-6

S4-7

S4-8

Table 2.2-3 Radar Interface Module (RIM) Switch Settings (456354-1 or 456354-2)

SWITCH

ACP/ARP INPUT 8192

SWITCH

ACP/ARP INPUT 8192

S9

S1-2

S10

S1-3

Radar Select

S11

SIM

S1-4

S12

S1-5

TBI Use/over ride

S13

S1-6

AZ True/Relative

S1-7

Not used

S14-39

S1-8

Not used

S14-40

S14-41

S2-2

S14-42

S2-3

EOS

S2-4

TM SPLT

S14-5

S2-5

S14-4

S2-6

RM

S14-3

S2-7

VID 1 SPLT

S14-2

S2-8

VID 1

S14-1

S14-0

S3-2

ON

S3-3

DY

S16-2

S3-4

ACP SPLT

S16-3

S3-5

S16-4

S3-6

DX

ON

S3-7

VID 2 SPLT

S17-2

ON

S3-8

VID 2

S17-3

ON

S17-4

ON

S4-2

S4-3

S4-4

S4-5

S4-6

S4-7

S4-8

*Blank is OFF (Open). ON = Closed

S5-2

S5-3

S5-4

3. Connect the DIU LRADDS Test Rack cables as shown in Figure 2.2-1.

Figure 2.2-1. DIU LRADDS Test Rack Configuration 2.2.1 Software and Firmware Installation This step of the procedure details the loading of the Firmware and Software listed on Assembly Number 456357-2 using Software Part Number 456294. These procedures are performed using the LRADDS Test and Scripting Processor.

1. Apply power to the LRADDS Tester and set the DIU Test Chassis’ Power Supply Module switch to the ON position.

2. Log in to the LRADDS test fixture.

3. Start xBash.exe on the Desktop.

4. Type “cd /cygdrive/c/456294/” without the quotes and press Enter.

5. Type “c:/Python26/python 456294X.py –a456357-2” (where “X” is the latest revision number). Press Enter.

6. Follow the onscreen prompts and type “y” when asked. Record below the firmware and software revisions used.

PC Firmware Version 456478 Rev:______________

Interface Firmware Version 456479 Rev:______________

Software Version 456480 Rev:______________

7. Verify that the firmware and software have been loaded without failures.

8. Copy log file from c:\456294\reports\456357-2_SSS_YYYY-MMM-DD_HH-mm-ss-AM.txt to \\Fes-dc\data3\Shared Data\Naval Systems\Test Data\part number\serial number where “SSS” is the serial number “YYYY” is the year “MMM” is the month (i.e., Jan) “DD” is the day “HH” is the hour “mm” is the minute “ss” is the second and “AM” can be AM or PM, depending on the time of day.

Verify that the file has been copied.

NOTE: USB port parameters: COM Port: 3 (Windows), Baud Rate: 115200, Data bits: 8, Parity: None, Stop bits:1, Flow Control: None. Verify software has been loaded.

9. Using the following procedure, record the MAC Address, Firmware and Software versions on the module.

a. Perform a board reset and plug a USB cable into the unit.

b. From the desktop, run LRADDS.ht.

c. On the DIM, press the CPU Reset button.

d. From the LRADDS.ht window, record the following values:

MAC Address:_________________________________________

e. Press “v” inside the Hyperterminal window and record the versions displayed.

PC Firmware Version (456478):______________

Interface Firmware Version (456479):______________

Software Version (456480):______________

10. Verify the Mac Address displayed in the LRADDS.ht window matches the MAC address in the spreadsheet “IM MAC Address Log” located at \\Fes-dc\data3\Document Control\Mstr_software\NAVAL_MacAddress

11. Create and apply the label for Part Numbers flashed per Assembly Drawing 456357-2. Verify below.

2.3

AUTOMATED TEST PROGRAM

These procedures are performed using the LRADDS Test and Scripting Processor.

1.

Set the DIU and RIU Module Test Chassis’ Power Supply Module switch to the ON position. Also turn ON LRADDS tester power.

2. Select the LRADDS Tester icon on the initial windows screen and follow the displayed instructions.

3.

A dialog box “Interface Configurations” appears showing the expected Comm Port Assignments.

a.

Verify that the Communication Ports and GPIB Address are set as they appear in the display.

b.

Select OK when complete.

4.

Select Test Info.

5.

A dialog box prompting for “Tester Identification” will now be displayed. Enter the Tester Information and press Enter.

6.

A dialog box appears requesting a Serial Number. Enter the DIM Serial Number and press Enter.

7.

Select test type “Module Level Testing” and then “Preliminary”.

8.

At the Module Selection screen, select “Display Interface Module (DIM) (456357-2)”.

9.

From the displayed Main Screen Menu, select the LOAD TEST option. A dialog box with the names of the tests that can be run will be displayed.

10.

Select the Display Interface Module (DIM) test and then select all scripts in Table 2.3-1.

11.

The Main Screen will be displayed showing the entered information. From this display, select the BEGIN TEST option. The program will now display dialog boxes to provide the operator with step-by-step instructions for completing the test. Upon completion of each test, annotate the appropriate entry in Table 2.3-1.

Table 2.3-1. Pre-Test Verification Table

NOTES

To re-run any test, execute steps 5 through 7.

12. After the test is complete, select Close File from the menu to save the test data.

13. Copy and verify data files have been copied to:

\\Fes-dc\data3\Shared Data\Naval Systems\Test Data\ part number\serial number.

14. Remove test stand fibers from the DIM and RIM.

15. Place short copper Ethernet cable connected directly between the DIM and the dumb switch in the Test Fixture.

16. Set DIM switch S2-1 to Closed (ON) and the rest of S2 to Open (OFF).

17. Cycle power to the DIM and verify that the DIM resets after 60 to 90 seconds (LEDs will go out and come back on).

SECTION 3

BURN-IN

This section contains the procedures to be followed to accomplish a burn-in cycle on the DIM.

1.

Place the DIM into a test bed capable of providing power to the module per VMEbus standards.

2.

Place the test bed into a thermal chamber.

3.

Complete a 48 hour (minimum) burn-in cycle at 45°C ± 5°C with power applied to the module.

4.

In Table 3-1 record the time and date of the beginning and end of the cycle and the total burn-in time.

Table 3-1. Burn-in Test Information

Date/Time

5.

Insert the temperature burn-in chart into Appendix C.

Completion Verified: ________________

SECTION 4

FINAL TEST

This section details the functional testing of the DIM.

4.1

AUTOMATED TEST PROGRAM

These procedures are performed using the LRADDS Test Rack and the Scripting Processor.

1. Perform Section 2.2, Installation and Setup Procedure.

2.

Set the DIU and RIU Module Test Chassis’ Power Supply Module switch to the ON position. Also turn ON LRADDS tester power.

3.

Select the LRADDS Tester icon on the initial windows screen and follow the displayed instructions.

4.

A dialog box “Interface Configurations” appears showing the expected Comm Port Assignments.

a.

Verify that the Communication Ports and GPIB Address are set as they appear in the display.

b.

Select OK when complete.

5.

Select Test Info.

6.

A dialog box prompting for “Tester Identification” will now be displayed. Enter the Tester Information and press Enter.

7.

A dialog box appears requesting a Serial Number. Enter the DIM Serial Number and press Enter.

8.

Select test type “Module Level Testing” and then “Final”.

9.

At the Module Selection, select “Display Interface Module (DIM) (456357-2)”.

10.

From the displayed Main Screen Menu, select the LOAD TEST option. A dialog box with the names of the tests that can be run will be displayed.

11.

Select the Display Interface Module (DIM) test and then select all scripts in Table 4.1-1.

12.

The Main Screen will be displayed showing the entered information. From this display, select the BEGIN TEST option. The program will now display dialog boxes to provide the operator with step-by-step instructions for completing the test. Upon completion of each test, annotate the appropriate entry in Table 4.1-1.

Table 4.1-1. Final Test Verification Table

NOTES

To re-run any test, execute steps 10 through 12.

13. Copy and verify data files have been copied to \\Fes-dc\data3\Shared Data\Naval Systems\Test Data\ part number\serial number.

14. Remove test stand fibers from the DIM and RIM.

15. Place short copper Ethernet cable connected directly between the DIM and the dumb switch in the Test Fixture.

16. Set DIM switch S2-1 to Closed (ON) and the rest of S2 to Open (OFF).

17. Cycle power to the DIM and verify that the DIM resets after 60 to 90 seconds (LEDs will go out and come back on).

Comments:

Validation

This sheet is supplied as a validation of the completion and accuracy of the data contained herein. The Test Technician will sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. Signature by the Quality Engineer is an acknowledgement that the test data has been reviewed for completion and accuracy. Applicable inspection or test stamps will be affixed by the signature blocks

Test Technician: ________________________________Date:____________

Quality Engineer: _______________________________Date:____________

APPENDIX A

PRODUCTION ROUTERS

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs)

APPENDIX C

BURN-IN LOG

MODULE TEST

REPAIR

BOARD PER

PARA 1.5.3

Module Test complete

Pass�Test?

ACCEPTANCE TEST PROCEDURE

FOR THE DISPLAY INTERFACE

MODULE (DIM)

(P/N 456357-2)

S/N: _________________

26 MAY 2015

Prepared By:

FRONTIER ELECTRONIC SYSTEMS CORP.

P.O. BOX 1023

STILLWATER, OKLAHOMA 74076-1023

AUTOMATED

TEST PROGRAM

SECTION 4.1

SHORT TEST

SECTION 2.1

INSTALLATION

AND SETUP

SECTION 2.2

BURN-IN

BOARD

SECTION 3

Pass�Test?

AUTOMATED TEST PROGRAM SECTION 2.3

INSTALLATION AND SETUP

SECTION 2.2

START�MODULE �TEST

FINAL TEST

Pre-test Evaluation

YES

NO

NO

YES

_1349681712.vsd text

Interface Panel RIU

LRADDS Test Fixture

Sin/Cos

Azimuth Radar Data

NW Sw (up to 4)

NW Sw (up to 4)

Protocol Analyzer H/W and SW (LEDA Plus)

3-Wire

Backplane

Power Supply

RIM (Golden)

RADDS

ACP/ARP

Synchro

RIM (Slot 2)

RIM (Slot 3)

RIM (Slot 4)

Interface Panel DIU

DIM (UUT)

DIM (Slot 2)

DIM (Slot 3)

DIM (Slot 4)

SpySSM

SSM

Interface Panel IIU

IIM (Slot 1)

IIM (Slot 2)

IIM (Slot 3)

IIM (Slot 4)

RIM Test Chassis (RIU)

DIM Test Chassis (DIU)

IIM Test Chassis (IIU)

IIM (Slot 5)

IIM (Slot 6)

IIM (Slot 7)

SBC

QSDM

LRADDS Test Rack

NW Sw

NW Sw (up to 14)

CP-1273 Emulator

Video

Iron Box 24 port Network Switch

Dual Scan Cvtr Computer

Dual Scan Cvtr Computer

HMI Computer w/RS422 conv

Power Conditioner

2 -T

To RIU Lx (up to 4)

To DIU Lx (up to 4)

To IIU Lx (up to 14)

To CDS Lx (up to 13)

CDS Emulator

Lx (1)

Test Computer (Supermicro X7DBN Motherboard w/ 3 ea Intel EXPI9404PTL Quad Port NIC)

To Port Under test

RADDS to 6W

NAV Data (RS-422)

6 Wire Out

Test System Configured for DIM Test

(Heavy Weight Lines Indicate Paths Used In This Test)

RADDDS to SPA-25 G/H

SPA-25 G/H Display

_1333367820.vsd