455056L ATP for the Spare Processor Assy.doc

455056L

REVISIONS

STILLWATER, OKLAHOMA 74074

FOR THE SPARE PROCESSOR

ASSEMBLY (P/N 456034-1)

CODE IDENT.

63812 455056L

ACCEPTANCE TEST PROCEDURE

FOR THE SPARE PROCESSOR

ASSEMBLY (P/N 456034-1)

TABLE OF CONTENTS

Section Title Page

GENERAL INFORMATION

1.1

SCOPE

1.2

PURPOSE

1.3

TEST EQUIPMENT

1.4

GENERAL REQUIREMENTS

1.4.1 Production Routers 1.4.2 Test Conditions 1.4.3 Failure Reporting 1.4.4 Document References 1.4.5 Test Data 1.4.6 OE Disk

TEST PROCEDURES

2.1

UNIT SERIAL NUMBER

2.2

CHECK POWER TO THE POWER ASSEMBLY

2.3

INSTALL OPERATING ENVIRONMENT (P/N 456257)

2.4

VERIFY NETWORK PORTS AND CONFIGURATION

2.5

VERIFY SOFTWARE INSTALLED

2.5.1 Navigation Distribution Server 2.5.2 Diagnostic Display 2.5.3 HMI Processor Automated Test Script

TABLE OF CONTENTS (CONTINUED)

Section Title Page

APPENDIX A

PRODUCTION ROUTERS

A-1

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs) B-1

LIST OF FIGURES

Figure Title Page 2.2-1 AC Power Supply Connector 2.2-2 VGA, Keyboard, and Mouse Connections (Typical)

LIST OF TABLES

Table Title Page 1.3-1 Test Equipment

SECTION 1

GENERAL INFORMATION

1.1

SCOPE

This document contains the test requirements for the acceptance testing of the Spare Processor Assembly (P/N 456034-1). This document contains the following sections:

Section 1: General Information

Section 2: Test Procedures 1.2

PURPOSE

This document contains the acceptance test procedure for the Spare Processor Assembly being used as either a Radar Scan Converter Processor (RSCP) or a Human Machine Interface (HMI) Processor Assembly, used in the Radar Signal Distribution Switchboard (RSDS), FES 456001.

1.3

TEST EQUIPMENT

Table 1.3-1 lists the equipment required to perform the procedures contained in this document. Enter the serial number and calibration expiration date for each piece of test equipment.

Table 1.3-1. Test Equipment

NUMBER

MANUFACTURER/

SPECIFICATIONS

CALIBRATION EXP. DATE

Fluke

Table 1.3-1. Test Equipment (Continued)

NUMBER

MANUFACTURER/

SPECIFICATIONS

CALIBRATION EXP. DATE

Note 1: FES maintains calibration of equipment IAW ISO 9001, procedures FES-QSP-7.6-1-1 and FES-QSP-7.6-2.

Note 2: Equivalent or superior equipment may be substituted for the equipment listed above.

1.4

GENERAL REQUIREMENTS

1.4.1 Production Routers

Insert the Production Routers for the module into Appendix A.

1.4.2 Test Conditions

Unless otherwise specified herein, testing shall be performed at standard room ambient temperature, 60( to 80(F.

1.4.3 Failure Reporting

Non-Conformance Reports (NCRs) shall be used to document test failures in accordance with FES-QSP-8.3-3 when required. A copy of the NCR shall be included under Appendix B.

1.4.4 Document References These documents are referenced in the body of this document.

455210 Operating Environment Installation Procedure for the Human Machine Interface Computer 1.4.5 Test Data

Successful completion of each test shall be annotated within these procedures.

1.4.6 OE Disk Check out an OE disk from the program’s Configuration Manager.

SECTION 2

TEST PROCEDURES

2.1

UNIT SERIAL NUMBER

Enter the FES and Manufacturer’s Serial Number for the Processor Assembly (P/N 456034-1) on the front of this test procedure.

2.2

CHECK POWER TO THE POWER ASSEMBLY

1. Place the processor on the tray in the LRADDS Test Fixture.

2. Ensure the power cables are not attached to processor assembly.

3. Using a digital multimeter, verify the power supply voltages to the processor assembly are:

a. between 110V and 125V Line to Neutral,

b. between 110V and 125V Line to Ground, and

c. less than 5V RMS Neutral to Ground.

Figure 2.2–1. AC Power Supply Connector

Verified: ___________

4. Connect the power cable to the processor assembly.

5. Attach a VGA monitor, PS/2 keyboard and mouse to the processor assembly as shown in Figure 2.2-2 NOTE: Take care to not over-tighten the screws that secure the VGA cable to the processor.

6. Attach one end of the network cables to the processor and the other to the network switch in the LRADDS Test Fixture.

Figure 2.2–2. VGA, Keyboard, and Mouse Connections (Typical) 2.3

INSTALL OPERATING ENVIRONMENT (P/N 456257)

7. Verify the power indicator light is on.

8. Verify the disk activity indicator light comes on while booting the system.

9. Insert the 456257 OE Installation disk into the processor, reset the system, and then select the “RSDS1 HMI” configuration from the displayed menu.

10. Verify the system boots correctly and displays a login prompt when finished. Record the version of the Operating Environment in the box below.

Verified: _____________

OE Version: __________________

11. Power OFF the processor.

12. Create and apply the label for software Part Number installed per Assembly Drawing 456034-1. Verify below.

Verified: __________

13. Boot the processor to the login prompt.

14. Login to the processor with username “diagnostics” and password “diagAN/SPQ-15(V)”.

15. Open a terminal window by right-clicking on the desktop and selecting “Open Terminal.”

16. Enter the following command to gain root privileges. When prompted, provide the password “adminAN/SPQ-15(V)”.

$ su –

2.4

VERIFY NETWORK PORTS AND CONFIGURATION

1.

Verify the network IP addresses have been configured by entering the command “ifconfig” into the terminal and verifying the correct interfaces are present. There are five (5) interfaces, named eth0, eth1, bond0, bond0:1, and lo. An example output is shown below. The IP addresses for bond0 and bond0:1 are underlined for emphasis.

bond0 Link encap:Ethernet HWaddr 00:30:48:BB:94:F0 inet addr:172.16.0.95 Bcast:172.16.0.255 Mask:255.255.255.128 inet6 addr: fe80::230:48ff:febb:94f0/64 Scope:Link

UP BROADCAST RUNNING MASTER MULTICAST MTU:1500 Metric:1

RX packets:13847797 errors:16 dropped:0 overruns:0 frame:8

TX packets:930386 errors:0 dropped:0 overruns:0 carrier:0 collisions:0 txqueuelen:0

RX bytes:635602006 (606.1 MiB) TX bytes:601840124 (573.9 MiB) bond0:1 Link encap:Ethernet HWaddr 00:30:48:BB:94:F0 inet addr:172.16.0.96 Bcast:172.16.0.255 Mask:255.255.255.128 UP BROADCAST RUNNING MASTER MULTICAST MTU:1500 Metric:1 eth0 Link encap:Ethernet HWaddr 00:30:48:BB:94:F0

UP BROADCAST SLAVE MULTICAST MTU:1500 Metric:1

RX packets:9148887 errors:0 dropped:0 overruns:0 frame:0

TX packets:459707 errors:0 dropped:0 overruns:0 carrier:0 collisions:0 txqueuelen:1000

RX bytes:109040623 (103.9 MiB) TX bytes:299826169 (285.9 MiB)

Memory:d8020000-d8040000 eth1 Link encap:Ethernet HWaddr 00:30:48:BB:94:F0

UP BROADCAST RUNNING SLAVE MULTICAST MTU:1500 Metric:1

RX packets:4698910 errors:16 dropped:0 overruns:0 frame:8

TX packets:470679 errors:0 dropped:0 overruns:0 carrier:0 collisions:0 txqueuelen:1000

RX bytes:526561383 (502.1 MiB) TX bytes:302013955 (288.0 MiB)

Memory:d8060000-d8080000 lo Link encap:Local Loopback inet addr:127.0.0.1 Mask:255.0.0.0

UP LOOPBACK RUNNING MTU:16436 Metric:1

RX packets:2185 errors:0 dropped:0 overruns:0 frame:0

TX packets:2185 errors:0 dropped:0 overruns:0 carrier:0 collisions:0 txqueuelen:0

RX bytes:2617392 (2.4 MiB) TX bytes:2617392 (2.4 MiB)

2.

On the Test Fixture computer, enter the command “ping 172.16.0.95” in the terminal window.

3.

Disconnect one Ethernet cable from the back of the processor under test.

4.

Verify the ping running on the Test Fixture computer is getting responses.

5.

Reconnect the Ethernet cable to the processor, and then disconnect the other Ethernet cable.

6.

Verify the ping running on the Test Fixture computer is getting responses.

7.

Reconnect the Ethernet cable to the processor.

17. Press Ctrl +C to stop the ping.

2.5

VERIFY SOFTWARE INSTALLED

2.5.1 Navigation Distribution Server

18. Open a terminal on the HMI processor, and enter the command “su –“ to login as root. Use the password “adminAN/SPQ-15(V)” when prompted.

19. Enter the command “service-ndsinit start”.

20. Enter the command “service ndsinit status”

21. Verify that the NDS status is reported as OK. An example of the output is shown below.

nds running: [pid:5345] [status: S1] [ OK ]

22. Connect the serial cable between the RS-232 side of the RS-232/RS-422 converter on the Test rack and the serial port on the processor under test.

23. Make sure the HMI processor on the Linux test set is turned OFF.

24. On the Windows Dell computer, select the LRADDS Automated Tester icon on the desktop.

25. Select “Test Info”, then enter the tester ID.

26. Enter the serial number of the Unit.

27. Enter the part number and serial number of the Processor UUT.

28. Select module level testing.

29. Select Final testing.

30. Select DIM 456357-X. Then select “-1”.

31. From the displayed Main Screen Menu, select the LOAD TEST option. A dialog box with the names of the tests that can be run will be displayed.

32. Select NDS-001 and then click continue.

33. On the LRADDS Remote Rack Test Rack, the Main Screen will be displayed showing the entered information. From this display, select the BEGIN TEST option. The program will now display dialog boxes to provide the operator with step-by-step instructions for completing the test.

34. Verify that NDS-001 completed with no failures.

Verified: ___________

2.5.2 Diagnostic Display

35. From the Applications menu in the top-left of the display, select “FES Applications -> Diagnostics Display RSDS1”.

36. Verify the application opened and displays a window similar to the one shown below. The items shown may differ from those shown in the screenshot below. The color of the icons is not important for this test.

2.5.3 HMI Processor Automated Test Script

37. Make sure that the LRADDS Automated Tester, HyperTerminal, and any other program that utilizes the serial port on the LRADDS Remote Test Rack computer are not running.

38. On the LRADDS Remote Test Rack computer, start the Maintenance Tester and select “Message Generator.”

39. Set the port number to “COM5”, the Baud Rate to 19200, Data bits to 8 and Message type to NMEA.

40. Click the button below “Generator” to start the Signal Generator.

41. In a terminal on the LRADDS Test Fixture, enter the command "LNST-013 172.16.0.95". Verify no failures are reported.

Verified: ___________

42. On the LRADDS Remote Test Rack, close the Maintenance Tester.

Comments:

Validation

This sheet is supplied as a validation of the completion and accuracy of the data contained herein. The Test Technician will sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. Signature by the Quality Engineer is an acknowledgement that the test data has been reviewed for completion and accuracy. The applicable test or inspection stamp will be affixed by the signature blocks

Test Technician: ________________________________Date:____________

Quality Engineer: _______________________________Date:____________

APPENDIX A

PRODUCTION ROUTERS

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs)

ACCEPTANCE TEST PROCEDURE

FOR THE SPARE PROCESSOR

ASSEMBLY (P/N 456034-1)

FES S/N: ______________

Themis S/N: _________________

For:

Naval Surface Warfare Center Dam Neck (NSWCDN)

Dahlgren Division, Code F31

1922 Regulus Avenue

Virginia Beach, VA 23461-2067

23 MAY 2019

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only due to protecting technical, operational, or operational use information from automatic dissemination under the International Exchange Program or by other means as determined on or after date of task order award. Other requests for this document shall be referred to NAVSEA CDSA Code F31.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

Prepared By:

FRONTIER ELECTRONIC SYSTEMS CORP.

4500 W. 6th Avenue

STILLWATER, OKLAHOMA 74074

_1294296512.vsd

NEUTRAL

GND

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