455047E ATP for the SSSM.doc

455047E

SHAPE \* MERGEFORMAT

REVISIONS

STILLWATER, OKLAHOMA 74076-1023

FOR THE SPY SIGNAL SPLITTER

MODULE (SSSM)

(P/N 456045-1)

CODE IDENT.

63812 455047E

ACCEPTANCE TEST PROCEDURE

FOR THE SPY SIGNAL SPLITTER

MODULE (SSSM)

(P/N 456045-1)

TABLE OF CONTENTS

Section Title Page

GENERAL INFORMATION

1.1

SCOPE

1.2

PURPOSE

1.3

TEST EQUIPMENT

1.4

LRADDS TEST RACK

1.5

GENERAL REQUIREMENTS

1.5.1 Production Routers 1.5.2 Test Conditions 1.5.3 Failure Reporting 1.5.4 Script Files 1.5.5 Test Data

PRE-TEST EVALUATION

2.1

CONTINUITY TEST

2.2

INSTALLATION AND SETUP PROCEDURE

2.3

AUTOMATED TEST PROGRAM

BURN-IN

FINAL TEST

4.1

AUTOMATED TEST PROGRAM

APPENDIX A

PRODUCTION ROUTERS

A-1

APPENDIX B

NON-CONFORMANCE REPORTS (NCR)

B-1

APPENDIX C

BURN-IN LOG

C-1

TABLE OF CONTENTS (Continued)

LIST OF FIGURES

Figure Title Page 1.1-1 Testing Flow

1.4-1 Functional Test Setup

LIST OF TABLES

Table Title Page 1.3-1 Test Equipment

1.5.4-1 Script Files 2.1-1 Continuity Test 2.2-1 Radar Interface Module (RIM) Switch Settings 2.2-2 Display Interface Module (DIM) Switch Settings (P/N 456063) 2.2-3 Display Interface Module (DIM) Switch Settings (P/N 456357) 2.3-1 Pre-Test Verification Table 3-1 Burn-in Test Information 4.1-1 Final Test Verification Table

SECTION 1

GENERAL INFORMATION

1.1

SCOPE

This document contains the test requirements for the acceptance testing of the Spy Signal Splitter Module (SSSM) (P/N 456045-1). This document contains the following sections:

Section 1: General Information

Section 2: Pre-Test Evaluation Procedures

Section 3: Burn-In Procedures

Section 4: Final Test Procedures

The figure below illustrates the order of testing.

Figure 1.1-1. Testing Flow

1.2

PURPOSE

The purpose of this document is to demonstrate that the Spy Signal Splitter Module (SSSM), as manufactured by Frontier Electronic Systems, meets or exceeds all requirements identified within this document.

1.3

TEST EQUIPMENT

Table 1.3-1 lists the equipment required to perform the procedures contained in this document. Enter the serial number and calibration expiration date for each piece of test equipment.

Table 1.3-1. Test Equipment

SPECIFICATIONS

CALIBRATION

EXP. DATE

Tektronix

Fluke

Note 1: FES maintains calibration of equipment IAW ISO 9001, procedures FES-QSP-7.6-1-1 and FES-QSP-7.6-2.

Note 2: Equivalent or superior equipment may be substituted for the equipment listed above.

1.4 LRADDS Test rack Figure 1.4-1 illustrates the equipment required to perform the procedures contained in this document.

Figure 1.4-1. Functional Test Setup

1.5

GENERAL REQUIREMENTS

1.5.1 Production Routers

Insert the Production Routers for the module into Appendix A.

1.5.2 Test Conditions

Unless otherwise specified herein, testing shall be performed at standard room ambient temperature, 60( to 80(F.

1.5.3 Failure Reporting

Non-Conformance Reports (NCRs) shall be used to document test failures in accordance with FES-QSP-8.3-3 when required. A copy of the NCR shall be included under Appendix B.

1.5.4 Script Files

The script files required for testing are shown in the table below. Controlled copies of the SSSM script files reside in Document Control under Mstr_software\456271\ -01 Rev X\ (where X is the latest revision).

Table 1.5.4-1. Script Files

1.5.5 Test Data Successful completion of each test shall be annotated within these procedures. Test data recorded during automated testing shall be maintained on the FES network at data3\Shared Data\Naval Systems\Test Data\part number\serial number.

SECTION 2

PRE-TEST EVALUATION

This section contains the steps for conducting a preliminary test of the Spy Signal Splitter Module (SSSM) before subjecting it to a burn-in cycle.

2.1

CONTINUITY TEST

Using a Digital Multi-Meter (DMM), verify that the power planes are not shorted together or to ground by verifying no continuity at the following points. Refer to schematic and PWB 456043 and 456044 for measuring points. Readings are to be greater than 100 Ω.

Table 2.1-1. Continuity Test

GND

TP1-TP10

+2.0V

U61 PIN 6

+2.5V

U43 PIN 3

+3.3V

U62 PIN 6

+5V

U62 PIN 3

+15V

U44 PIN 4

+2.0V

U61 PIN 6

+2.5V

U43 PIN 3

+3.3V

U62 PIN 6

+5V

U62 PIN 3

+15V

U44 PIN 4

-24V

U63 PIN 5

Verified:________________ 2.2

INSTALLATION AND SETUP PROCEDURE

The Installation and Setup Procedure verifies the test configuration.

1. Set the Gold Board Radar Interface Unit (RIU) Test Chassis’ Power Supply Module switch to the OFF position.

2.

Remove the Spy Signal Splitter Module (SSSM) Gold Board from the RIU Test Chassis and install the SSSM being tested into the Gold Board slot.

3.

Remove the RIM Gold Board and set its switches as shown in Table 2.2-1.

Table 2.2-1. Radar Interface Module (RIM) Switch Settings

Closed for 456354-1

N/A for 456354-1

4.

Install the Radar Interface Module (RIM) Gold Board into slot 1 of the RIU Test Chassis.

5.

On SIGNAL SPLITTER Module (P/N 500034-1) located in the Gold Board RIU Test Chassis, set all Front Panel switches to the OFF position.

6.

Remove power to the Display Interface Unit (DIU) Test Chassis.

7.

Remove the Display Interface Module (DIM) Gold Board and set its switches in accordance with Table 2.2-2.

Table 2.2-2. Display Interface Module (DIM) Switch Settings (P/N 456063)

SETTING

DIM 2

SETTING

Table 2.2-3. Display Interface Module (DIM) Switch Settings (P/N 456357)

SETTING

DIM 2

SETTING

2.3

AUTOMATED TEST PROGRAM

These procedures are performed using the LRADDS Tester and the Scripting Processor.

1.

If not already ON, apply power to the LRADDS Tester and set the RIU Test Chassis’ Power Supply Module switch to the ON position.

2.

Select the LRADDS Tester icon on the initial windows screen and follow the displayed instructions.

3.

A dialog box “Interface Configurations” appears showing the expected Comm Port Assignments.

a.

Verify that the Communication Ports and GPIB Address are set as they appear in the display.

b.

Select OK when complete.

4.

Click on the “Test Info” button.

5.

A dialog box prompting for “Tester Identification” will now be displayed. Enter the tester information and press ENTER from the key module.

6.

A dialog box appears requesting a Serial Number. Enter the serial number of the Spy Signal Splitter Module (SSSM) being tested and press ENTER.

7.

Select test type “Preliminary”.

8.

At the Module Selection screen, select “Spy Signal Splitter Module”.

9.

From the displayed Main Screen Menu, select the LOAD TEST option. A dialog box with the names of the tests that can be run will be displayed.

10.

Click on the “Select All” button.

11.

The Main Screen will be displayed showing the entered information. From this display, select the BEGIN TEST option. The program will now display dialog boxes to provide the operator with step-by-step instructions for completing the test. Upon completion of each test, annotate the appropriate entry in Table 2.3-1.

Table 2.3-1. Pre-Test Verification Table

12.

After the test is complete, select Close File from the menu to save the test data.

SECTION 3

BURN-IN

This section contains the procedures to be followed to accomplish a burn-in cycle on the Spy Signal Splitter Module (SSSM).

1.

Place the Spy Signal Splitter Module (SSSM) into a test bed capable of providing power to the module per VMEbus standards.

2.

Place the test bed into a thermal chamber.

3.

Complete a 48 hour (minimum) burn-in cycle at 45°C ± 5°C with power applied to the module.

4.

In Table 3-1 record the time and date of the beginning and end of the cycle and the total burn-in time.

Table 3-1. Burn-in Test Information

Date/Time

5.

Insert the temperature burn-in chart into Appendix C.

Verified:________________

SECTION 4

FINAL TEST

This section details the functional testing of the Spy Signal Splitter Module (SSSM).

4.1

AUTOMATED TEST PROGRAM

These procedures are preformed using the LRADDS Test Rack and the Scripting Processor.

1. Perform Section 2.2, Installation and Setup Procedure.

2.

If not already ON, apply power to the LRADDS Tester and set the Gold Board RIU Test Chassis’ Power Supply Module switch to the ON position.

3.

Select the LRADDS Tester icon on the initial windows screen and follow the displayed instructions.

4.

A dialog box “Interface Configurations” appears showing the expected Comm Port Assignments.

a.

Verify that the Communication Ports and GBIP Address are set as they appear in the display.

b.

Select OK when complete.

5.

Click on the “Test Info” button.

6.

A dialog box prompting for “Tester Identification” will now be displayed. Enter the tester information and press ENTER from the key module.

7.

A dialog box appears requesting a Serial Number. Enter the serial number of the Spy Signal Splitter Module (SSSM) being tested and press ENTER.

8.

Select test type “Final”.

9.

At the Module Selection screen, select “Spy Signal Splitter Module”.

10.

From the displayed Main Screen Menu, select the LOAD TEST option. A dialog box with the names of the tests that can be run will be displayed.

11.

Click on the “Select All” button.

12.

The Main Screen will be displayed showing the entered information. From this display, select the BEGIN TEST option. The program will now display dialog boxes to provide the operator with step-by-step instructions for completing the test. Upon completion of each test, annotate the appropriate entry in Table 4.1-1.

Table 4.1-1. Final Test Verification Table

13.

Copy test data files to the network drive data3\Shared Data\Naval Systems\Test Data\part number\serial number.

Verified:________________

Comments:

Validation

This sheet is supplied as a validation of the completion and accuracy of the data contained herein. The Test Technician will sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. Signature by the Quality Engineer is an acknowledgement that the test data has been reviewed for completion and accuracy. Appropriate Test/Inspection stamps will be affixed by the signature blocks

Test Technician: ________________________________Date:____________

Quality Engineer: _______________________________Date:____________

APPENDIX A

PRODUCTION ROUTERS

APPENDIX B

NON-CONFORMANCE REPORTS (NCR)

APPENDIX C

BURN-IN LOG

MODULE TEST

REPAIR

BOARD PER

PARA 1.5.3

Module Test complete

Pass�Test?

ACCEPTANCE TEST PROCEDURE

FOR THE SPY SIGNAL SPLITTER MODULE (SSSM)

(P/N 456045-1)

S/N: _________________

Prepared For:

Combat Direction Systems Activity Dam Neck

Dahlgren Division, Code F31

1922 Regulus Avenue

Virginia Beach, VA 23461-2067

13 JULY 2012

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only due to protecting technical, operational, or operational use information from automatic dissemination under the International Exchange Program or by other means as determined on or after date of task order award. Other requests for this document shall be referred to NAVSEA CDSA Code F31.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

Prepared By:

FRONTIER ELECTRONIC SYSTEMS CORP.

P.O. BOX 1023

STILLWATER, OKLAHOMA 74076-1023

AUTOMATED

TEST PROGRAM

SECTION 4.1

CONTINUITY TEST

SECTION 2.1

INSTALLATION

AND SETUP

SECTION 2.2

BURN-IN

BOARD

SECTION 3

Pass�Test?

AUTOMATED TEST PROGRAM SECTION 2.3

INSTALLATION AND SETUP

START�MODULE �TEST

FINAL TEST

Pre-test Evaluation

YES

NO

NO

YES

_1349681561.vsd text

Interface Panel RIU

LRADDS Test Fixture

SPY 6 Wire RHI

Sin/Cos

Synchro

ACP/ARP

SPY 6-Wire PPI

Azimuth Radar Data

NW Sw (up to 4)

NW Sw (up to 4)

Protocol Analyzer H/W and SW (LEDA Plus)

Test System Configured for RIM Test

(Heavy Weight Lines Indicate Paths used in this test)

Backplane

Power Supply

RIM (UUT)

RADDS

ACP/ARP

RIM (Slot 2)

RIM (Slot 3)

RIM (Slot 4)

Interface Panel DIU

DIM (Golden)

DIM (Slot 2)

DIM (Slot 3)

DIM (Slot 4)

SpySSM

SSM

Interface Panel IIU

IIM (Slot 1)

IIM (Slot 2)

IIM (Slot 3)

IIM (Slot 4)

RIM Test Chassis (RIU)

DIM Test Chassis (DIU)

IIM Test Chassis (IIU)

IIM (Slot 5)

IIM (Slot 6)

IIM (Slot 7)

SBC

QSC

LRADDS Test Rack

NW Sw

NW Sw (up to 14)

NAWCAD SIM

Video

Iron Box 24 port Network Switch

Dual Scan Cvtr Comupter

Dual Scan Cvtr Comptuer

HMI Computer w/RS422 conv

Power Conditioner

2 -T

To RIU Lx (up to 4)

To DIU Lx (up to 4)

To IIU Lx (up to 14)

To CDS Lx (up to 13)

CDS Emulator

Lx (1)

Test Computer (Supermicro X7DBN Motherboard w/ 3 ea Intel EXPI9404PTL Quad Port NIC)

To Port Under test

RADDS to 6W

NAV Data (RS-422)

6 Wire Out

3 Wire