455055B - ATP for the HMI.doc

455055B

SHAPE \* MERGEFORMAT

REVISIONS

STILLWATER, OKLAHOMA 74076-1023

FOR THE HUMAN MACHINE

INTERFACE (HMI)

(P/N 456033-1)

CODE IDENT.

63812 455055B

ACCEPTANCE TEST PROCEDURE FOR

THE HUMAN MACHINE

INTERFACE (HMI)

(P/N 456033-1)

TABLE OF CONTENTS

Section Title Page

GENERAL INFORMATION

1.1

SCOPE

1.2

PURPOSE

1.3

TEST EQUIPMENT

1.4

GENERAL REQUIREMENTS

1.4.1 Production Routers 1.4.2 Test Conditions 1.4.3 Failure Reporting 1.4.4 Test Files 1.4.5 Test Data

FINAL TEST

2.1

PRE-POWER SETUP

2.2

HMI POWER-UP

2.3

TEST PROCEDURE

APPENDIX A

PRODUCTION ROUTERS

A-1

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs) B-1 TABLE OF CONTENTS (Continued)

LIST OF FIGURES

Figure Title Page 1.1-1 Testing Flow

2.1-1 HMI Test Set-up 2.2-1 DC Power Connectors

LIST OF TABLES

Table Title Page 1.3-1 Equipment Required for Testing 1.4.4-1 HMI Test Files

SECTION 1

GENERAL INFORMATION

1.1

SCOPE

This document contains the procedures for performing production/acceptance testing of the Human Machine Interface (HMI) (P/N 456033-1). This procedure includes HMI configuration sheets, equipment connection diagrams, testing instructions, and data sheets.

The HMI contains several sub-systems that are tested independently before integration into the Rack. Subsystems test procedures are not included in this document. This document contains the following sections:

Section 1: General Information

Section 2: Final Test

The figure below illustrates the order of testing.

Figure 1.1-1. Testing Flow

1.2

PURPOSE

The purpose of this acceptance test is to demonstrate the Human Machine Interface (HMI), as manufactured by Frontier Electronic Systems, meets or exceeds all specifications of this document.

1.3

TEST EQUIPMENT

Table 1.3-1 lists the equipment required to perform the procedures contained in this document.

Table 1.3-1. Equipment Required for Testing

SPECIFICATIONS

CALIBRATION

EXP. DATE

Fluke

Note 1: FES maintains calibration of equipment IAW ISO 9001, procedures FES-QSP-7.6-1-1 and FES-QSP-7.6-2.

Note 2: Equivalent or superior equipment may be substituted for the equipment listed above.

1.4

GENERAL REQUIREMENTS

1.4.1 Production Routers Insert the Production Routers for the unit into Appendix A.

1.4.2 Test Conditions Unless otherwise specified herein, testing shall be performed at standard room ambient temperature, 60° to 80° F.

1.4.3 Failure Reporting Non-Conformance Reports (NCRs) will be used to document test failures requiring re-work. Copies of each NCR will be inserted in the envelope provided in Appendix B.

1.4.4 Test Files Table 1.4.4-1 shows the files required for.

Table 1.4.4-1. HMI Test Files

1.4.5 Test Data Successful completion of each test will be annotated with the test technician’s signature within this procedure. Test results will be reviewed for completeness and maintained on file by the program QE.

SECTION 2

FINAL TEST

2.1

PRE-POWER SETUP

The pre-power setup procedure verifies the equipment configuration is correct before beginning the test.

NOTE

ENSURE THAT AC POWER IS NOT CONNECTED ON REAR OF HMI POWER SUPPLY

Figure 2.1-1. HMI Test Set-up

2.2

HMI POWER-UP

1. Disconnect the HMI Drawer Power Supply from the power input connector on the rear of the HMI Drawer. Connect the Power Supply’s AC cord to 115 VAC source. Verify the following voltages between the DC power connecter contacts.

Pin Socket Figure 2.2-1. DC Power Connectors

a) Pin 1 (A1) to Pin 3 (A3) reads +12 V, +/- .6 V.

b) Pin 2 (A2) to Pin 1 (A1) reads 0 V, +.1 V / -0.0V.

c) Pin 2 (A2) to Pin 3 (A3) read 0 V, +.1 V / -0.0V.

Verified:___________

2. On the HMI Drawer power connector, measure between the following pins and ensure there is no continuity: A1→A2, A2→A3, A1→A3.

3. Disconnect AC power from the HMI Drawer Power Supply module. Connect the HMI Drawer Power Supply to the HMI Drawer rear power connector.

2.3

TEST PROCEDURE

This procedure verifies the HMI Drawer operates correctly when AC power is applied.

1. Attach the test computer Keyboard/Trackball cable to the DE-9 serial input connector located on the back of the HMI Drawer (Figure 2.1-1).

2. Attach test computer video cable to the video input connector located on the back of the HMI Drawer (Figure 2.1-1).

3. Lift up the display head and position for operation.

4. Power the unit by pressing the ON/OFF button located on the membrane keypad (above keyboard).

NOTE

The green LED (POWER) located on the front bezel will illuminate if proper power has been applied to the system. The yellow/red LED (STANDBY) will illuminate if the video cable is not attached, or if an invalid video source is connected to the monitor.

5. Verify that the LCD display is functioning.

Verified:___________

6. Operate the trackball and verify that the cursor moves on the screen.

Verified:___________

7. Run the lcddisplay test software on the Test Computer to verify there are no dead areas or defective pixels on the LCD screen.

Open a terminal window on the test computer.

Type “lcdtest” and hit the enter key.

Type “r” and confirm the screen is red.

Type “g” and confirm the screen is green.

Type “b” and confirm the screen is blue.

Type “w” and confirm the screen is white.

Type “k” and confirm the screen is black.

Hit the “escape” key and exit the test.

8. Turn the power OFF to the HMI Drawer.

9. Remove connections from the HMI Drawer to the Test Computer.

Comments:

VALIDATION

Signatures below serve as a validation of the successful completion and accuracy of the data contained herein. The Test Technician shall sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. The Quality Engineer shall sign and date as an acknowledgement that the test data has been reviewed for completion and accuracy. Appropriate Test/Inspection stamps shall be affixed by the signature blocks.

Test Technician: ____________________________________ Date:________________

Quality Assurance: __________________________________ Date:________________

APPENDIX A

PRODUCTION ROUTERS

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs)

ACCEPTANCE TEST PROCEDURE

FOR THE HUMAN MACHINE

INTERFACE (HMI)

(P/N 456033-1)

S/N: ________________

MFG S/N: ________________

Prepared For:

Combat Direction Systems Activity Dam Neck

Dahlgren Division, Code F31

1922 Regulus Avenue

Virginia Beach, VA 23461-2067

13 JULY 2012

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only due to protecting technical, operational, or operational use information from automatic dissemination under the International Exchange Program or by other means as determined on or after date of task order award. Other requests for this document shall be referred to NAVSEA CDSA Code F31.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

Prepared By:

FRONTIER ELECTRONIC SYSTEMS CORP.

P.O. BOX 1023

STILLWATER, OKLAHOMA 74076-1023

MODULE TEST

CORRECT FAULT

PARA 1.4.3

Test complete

AC Power

Pass�Test?

HMI Drawer

Power Supply

Video

HMI Drawer�under test

Keyboard/ Trackball

LRADDS Tester

(P/N 456124)

TEST SECTION 2.3

POWER VERIFICATION AND SETUP

SECTIONS 2.1 AND 2.2

START �TEST

TEST

Power Input

NO

YES

PAGE