455068B ATP for the RS422_RS232 Converter.doc

455068B

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REVISIONS

STILLWATER, OKLAHOMA 74076-1023

FOR THE RS422/RS232

CONVERTER

(P/N 456030-1)

CODE IDENT.

63812 455068B

CONTRACT NO. N00024-06-G-5200/FH07

ACCEPTANCE TEST PROCEDURE

FOR THE RS422/RS232

CONVERTER

(P/N 456030-1)

TABLE OF CONTENTS

Section Title Page

GENERAL INFORMATION

1.1

SCOPE

1.2

PURPOSE

1.3

TEST EQUIPMENT

1.4

LRADDS TEST RACK

1.5

GENERAL REQUIREMENTS

1.5.1 Production Routers 1.5.2 Test Conditions 1.5.3 Failure Reporting 1.5.4 Script Files 1.5.5 Test Data

ACCEPTANCE TEST PROCEDURE

2.1

INSTALLATION AND SETUP PROCEDURE

2.2

AUTOMATED TEST PROGRAM

APPENDIX A

PRODUCTION ROUTERS

A-1

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs) B-1

TABLE OF CONTENTS (Continued)

LIST OF FIGURES

Figure Title Page 1.4-1 Functional Test Setup 2.1-1 UUT Switch Diagram 2.1-2 UUT Connections

LIST OF TABLES

Table Title Page 1.3-1 Test Equipment 1.5.4-1 Script Files 2.1-1 UUT Switch Settings 2.2-1 Final Test Verification Table

SECTION 1

GENERAL INFORMATION

1.1

SCOPE

This document contains the test requirements for the acceptance testing of the RS422/RS232 Converter (P/N 456030-1). This document contains the following sections:

Section 1: General Information

Section 2: Acceptance Test 1.2

PURPOSE

The purpose of this document is to demonstrate that the RS422/RS232 Converter, as procured by Frontier Electronic Systems, meets or exceeds all requirements identified within this document.

1.3

TEST EQUIPMENT

Table 1.3-1 lists the equipment required to perform the procedures contained in this document. Enter the serial number and calibration expiration date for each piece of test equipment.

Table 1.3-1. Test Equipment

SPECIFICATIONS

CALIBRATION

EXP. DATE

LRADDS

Tester

Note 1: FES maintains calibration of equipment IAW ISO 9001, procedures FES-QSP-7.6-1-1 and FES-QSP-7.6-2.

Note 2: Equivalent or superior equipment may be substituted for the equipment listed above.

1.4 LRADDS Test rack Figure 1.4-1 illustrates the equipment contained in the Test Rack for which a subset will be used to perform the procedures contained in this document.

Figure 1.4-1. Functional Test Setup

1.5

GENERAL REQUIREMENTS

1.5.1 Production Routers

Insert the Production Routers for the module into Appendix A.

1.5.2 Test Conditions

Unless otherwise specified herein, testing shall be performed at standard room ambient temperature, 60( to 80(F.

1.5.3 Failure Reporting

Non-Conformance Reports (NCRs) shall be used to document test failures in accordance with FES-QSP-8.3-3 when required. A copy of the NCR shall be included under Appendix B.

1.5.4 Script Files The script files required for testing are shown in the table below. A controlled copy of the script file resides in Document Control under Mstr_software\456271\-01 Rev X\ (where X is the latest revision).

Table 1.5.4-1. Script Files

1.5.5 Test Data Successful completion of each test shall be annotated within these procedures. Test data recorded during automated testing shall be maintained on the FES network at data3\Shared Data\Naval Systems\Test Data\part number\serial number.

SECTION 2

ACCEPTANCE TEST PROCEDURES

This section contains the steps for performing an acceptance test of the RS422/RS232 Converter.

2.1

INSTALLATION AND SETUP PROCEDURE

The Installation and Setup Procedure verifies the test configuration.

1. Configure the switches on the unit under test (UUT) as shown below.

Figure 2.1-1. UUT Switch Diagram Table 2.1-1. UUT Switch Settings

2. Disconnect the RS422/RS232 Converter (456030-1) from the LRADDS Test System (456124), RVPDU Section. Do this by disconnection P1 of 456025-1 and P2 of 456136-1 as shown in the figure below.

Figure 2.1-2 UUT Connections

3.

Connect the UUT to the respective cables in step 2. Connect P1 of 456025-1 to the RS422 input side of the UUT and P2 of 456136-1 to the RS232 output side.

2.2

AUTOMATED TEST PROGRAM

These procedures are performed using the LRADDS Test Rack and the Scripting Processor.

1. Perform Section 2.1, Installation and Setup Procedure.

2. Turn ON LRADDS tester power.

3. Login to the LRADDS tester.

4. Double-click on “LRADDS Automated Tester” on the desktop and follow the displayed instructions.

5. A dialog box “Interface Configurations” appears showing the expected Comm Port Assignments.

a.

Verify that the Communication Ports and GBIP Address are set as they appear in the display.

b.

Select OK when complete.

6. Select Test Info.

7. A dialog box prompting for “Tester Identification” will now be displayed. Enter the test operator's name and press ENTER.

8. A dialog box appears requesting a Serial Number. Enter the UUT Serial Number and press ENTER.

9. Select test type “Module Level Testing” then “Final”.

10. At the Module Selection screen, select “Display Interface Module (456063-1)”

11. From the displayed Main Screen Menu, select the LOAD TEST option. A dialog box with the names of the tests that can be ran will be displayed.

12. Select the script in Table 2.2-1 and then click “Continue”.

13. The Main Screen will be displayed showing the entered information. From this display, select the BEGIN TEST option. The program will now display dialog boxes to provide the operator with step-by-step instructions for completing the test. Upon completion of each test, annotate the appropriate entry in Table 2.2-1.

Table 2.2-1. Final Test Verification Table

NOTES

To re-run the test, execute steps 10 through 12.

14. Copy data files to the network drive data3\Shared Data\Naval Systems\Test Data\part number\serial number.

Comments:

Validation

This sheet is supplied as a validation of the completion and accuracy of the data contained herein. The Test Technician will sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. Signature by the Quality Engineer is an acknowledgement that the test data has been reviewed for completion and accuracy. Inspection stamps will be affixed by the signature blocks

Contract Number: ________________________________________

Test Technician: ________________________________Date:____________

Quality Engineer: _______________________________Date:____________

APPENDIX A

PRODUCTION ROUTERS

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs)

ACCEPTANCE TEST PROCEDURE

FOR THE RS422/RS232

CONVERTER

(P/N 456030-1)

FES S/N: _________________

MFG S/N: _________________

Prepared For:

Naval Surface Warfare Center Dam Neck (NSWCDN)

Dahlgren Division, Code F31

1922 Regulus Avenue

Virginia Beach, VA 23461-2067

Contract: N00024-06-G-5200/FH07

CDRL: A011

16 MARCH 2011

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only due to protecting technical, operational, or operational use information from automatic dissemination under the International Exchange Program or by other means as determined on or after date of task order award. Other requests for this document shall be referred to NAVSEA CDSA Code F31.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

Prepared By:

FRONTIER ELECTRONIC SYSTEMS CORP.

P.O. BOX 1023

STILLWATER, OKLAHOMA 74074-1023

_1349695319.vsd text

Interface Panel RIU

LRADDS Test Fixture

SPY 6 Wire RHI

Sin/Cos

Synchro

ACP/ARP

SPY 6-Wire PPI

Azimuth Radar Data

NW Sw (up to 4)

NW Sw (up to 4)

Protocol Analyzer H/W and SW (LEDA Plus)

Test System Configured for RIM Test

(Heavy Weight Lines Indicate Paths used in this test)

Backplane

Power Supply

RIM (UUT)

RADDS

ACP/ARP

RIM (Slot 2)

RIM (Slot 3)

RIM (Slot 4)

Interface Panel DIU

DIM (Golden)

DIM (Slot 2)

DIM (Slot 3)

DIM (Slot 4)

SpySSM

SSM

Interface Panel IIU

IIM (Slot 1)

IIM (Slot 2)

IIM (Slot 3)

IIM (Slot 4)

RIM Test Chassis (RIU)

DIM Test Chassis (DIU)

IIM Test Chassis (IIU)

IIM (Slot 5)

IIM (Slot 6)

IIM (Slot 7)

SBC

QSC

LRADDS Test Rack

NW Sw

NW Sw (up to 14)

CP-1273

Emulator

Video

Iron Box 24 port Network Switch

Dual Scan Cvtr Comupter

Dual Scan Cvtr Comptuer

HMI Computer w/RS422 conv

Power Conditioner

2 -T

To RIU Lx (up to 4)

To DIU Lx (up to 4)

To IIU Lx (up to 14)

To CDS Lx (up to 13)

CDS Emulator

Lx (1)

Test Computer (Supermicro X7DBN Motherboard w/ 3 ea Intel EXPI9404PTL Quad Port NIC)

To Port Under test

RADDS to 6W

NAV Data (RS-422)

6 Wire Out

3 Wire