409030D ATP for the SSM.DOC

409030D

SHAPE \* MERGEFORMAT

REVISIONS

STILLWATER, OKLAHOMA 74076-1023

FOR THE SIGNAL SPLITTER MODULE

(P/N 500034-1)

CODE IDENT.

63812 409030D

ACCEPTANCE TEST PROCEDURE

FOR THE SIGNAL SPLITTER MODULE

(P/N 500034-1)

TABLE OF CONTENTS

Section Title Page

GENERAL INFORMATION

1.1

SCOPE

1.2

PURPOSE

1.3

TEST EQUIPMENT

1.4

GENERAL REQUIREMENTS

1.4.1 Production Routers 1.4.2 Test Conditions 1.4.3 Failure Reporting

1.4.4 Test Data

PRE-TEST EVALUATION

2.1

INSTALLATION AND SETUP PROCEDURE

2.2

AUTOMATED TEST PROGRAM (CONVERTER)

2.3

AUTOMATED TEST PROGRAM (SWITCHBOARD)

BURN-IN

FINAL TEST

4.1

AUTOMATED TEST PROGRAM (CONVERTER)

4.2

AUTOMATED TEST PROGRAM (SWITCHBOARD)

APPENDIX A

PRODUCTION ROUTERS

A-1

TABLE OF CONTENTS (Continued) Section Title Page

APPENDIX B

NON-CONFORMANCE REPORTS

B-1

APPENDIX C

BURN-IN LOG

C-1

LIST OF FIGURES

Figure Title Page 1.1-1 Testing Flow

2.1-1 Converter and Switchboard Test Rack Configurations

LIST OF TABLES

Table Title Page 1.3-1 Test Equipment

2.2-1 Pre-Test Verification Table (Converter) 2.3-1 Pre-Test Verification Table (Switchboard) 3-1 Burn-in Test Information 4.1-1 Final Test Verification Table (Converter) 4.2-1 Final Test Verification Table (Switchboard)

SECTION 1

GENERAL INFORMATION

1.1

SCOPE

This document contains the test requirements for the acceptance testing of the Signal Splitter Module (P/N 500034-1). This document contains the following sections:

Section 1: General Information

Section 2: Pre-Test Evaluation Procedures

Section 3: Burn-In Procedures

Section 4: Final Test Procedures

The figure below illustrates the order of testing.

Figure 1.1-1. Testing Flow

1.2

PURPOSE

The purpose of this document is to demonstrate that the Signal Splitter Module, as manufactured by Frontier Electronic Systems, meets or exceeds all recurring requirements identified within document 409023, PDT Module Validation Plan.

1.3

TEST EQUIPMENT

Table 1.3-1 lists the equipment required to perform the procedures contained in this document. Enter the serial number and calibration expiration date for each piece of test equipment.

Table 1.3-1. Test Equipment

SPECIFICATIONS

CALIBRATION

EXP. DATE

1.4

GENERAL REQUIREMENTS

1.4.1 Production Routers

Insert the Production Routers for the module into Appendix A.

1.4.2 Test Conditions

Unless otherwise specified herein, testing shall be performed at standard room ambient temperature, 60( to 80(F.

1.4.3 Failure Reporting

Non-Conformance Reports (NCRs) shall be used to document test failures in accordance with FES-QSP-8.3-3 when required. A copy of each NCR shall be inserted into Appendix B.

1.4.4 Test Data Successful completion of each test shall be annotated within these procedures. Test data recorded during automated testing shall be maintained on the FES network at data3\Shared Data\Naval Systems\Test Data\part number\serial number.

SECTION 2

PRE-TEST EVALUATION

This section contains the steps for conducting a preliminary test of the Signal Splitter Module before subjecting it to a burn-in cycle. Both the Cruiser Converter Tester and Switchboard Tester are required for these tests.

2.1

INSTALLATION AND SETUP PROCEDURE

The Installation and Setup Procedure verifies the test configuration.

1. On the Cruiser Converter Tester, set the Gold Board Converter Chassis’ Power Supply Module switch to the OFF position.

2.

Install the Signal Splitter Module into the Converter Chassis slot designated Signal Splitter in the Cruiser Converter Tester.

3.

Connect the Tester cables as shown in Figure 2.1-1.

Figure 2.1-1. Converter and Switchboard Tester Configurations 2.2

AUTOMATED TEST PROGRAM (CONVERTER)

These procedures are performed using the Cruiser Converter Tester.

1.

Set the Gold Board Converter Chassis’ Power Supply Module switch to the ON position.

2.

Select the Cruiser Converter Tester icon on the initial windows screen and follow the displayed instructions.

3.

The program will display dialog boxes to provide the operator with step-by-step instructions for completing testing. Upon completion of each test, annotate the appropriate entry in Table 2.2-1.

Table 2.2-1. Pre-Test Verification Table (Converter)

2.3

AUTOMATED TEST PROGRAM (SWITCHBOARD)

These procedures are performed using the Switchboard Tester.

1.

Apply power to the Switchboard Tester.

2.

Select the Switchboard Tester Icon on the initial windows screen and following displayed instructions.

3.

The program will display dialog boxes to provide the operator with step-by-step instructions for completing testing. Upon completion of the test, annotate the entry in Table 2.3-1.

Table 2.3-1. Pre-Test Verification Table (Switchboard)

SECTION 3

BURN-IN

This section contains the procedures to accomplish a burn-in cycle on the Signal Splitter Module.

1.

Place the Signal Splitter Module into a test bed capable of providing power to the module per VMEbus standards.

2.

Place the test bed into a thermal chamber.

3.

Complete a 48 hour (minimum) burn-in cycle at 45°C ± 5°C with power applied to the module.

4.

In Table 3-1 record the time and date of the beginning and end of the cycle and the total burn-in time.

Table 3-1. Burn-in Test Information

Date/Time

5.

Insert the temperature burn-in chart into Appendix C.

Completion Verified: ________________

SECTION 4

FINAL TEST

This section details the functional testing of the Signal Splitter Module.

4.1

AUTOMATED TEST PROGRAM (CONVERTER)

These procedures are performed using the Cruiser Converter Tester.

1. Ensure power is OFF on the Cruiser Converter Tester Gold Board Chassis.

2. Install the Signal Splitter Module into the Converter Chassis slot designated “Signal Splitter” in the Cruiser Converter Tester.

3. Connect the Tester Cables as shown in Figure 2.1-1.

4.

Apply power to the Gold Board Chassis.

5.

Select the Cruiser Converter Testers icon on the initial windows screen and follow the displayed instructions.

6.

The program will display dialog boxes to provide the operator with step-by-step instructions for completing testing. Upon completion of each test, annotate the appropriate entry in Table 4.1-1.

Table 4.1-1. Final Test Verification Table (Converter)

4.2

AUTOMATED TEST PROGRAM (SWITCHBOARD)

These procedures are performed using the Switchboard Tester.

1. Apply power to the Switchboard Tester

2. Select the Switchboard Tester icon on the initial windows screen and follow the displayed instructions.

3.

The program will display dialog boxes to provide the operator with step-by-step instructions for completing testing. Upon completion of the test, annotate the entry in Table 4.2-1.

Table 4.2-1. Final Test Verification Table (Switchboard)

4.

Copy test data files to the FES network drive at data3\Shared Data\Naval Systems\Test Data\part number\serial number.

Verified: _______________

Comments:

Validation

This sheet is supplied as a validation of the completion and accuracy of the data contained herein. The Test Technician will sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. Signature by the Quality Engineer is an acknowledgement that the test data has been reviewed for completion and accuracy. Applicable Test/Inspection stamps will be affixed by the signature blocks

Test Technician: ________________________________Date:____________

Quality Engineer: _______________________________Date:____________

APPENDIX A

PRODUCTION ROUTERS

APPENDIX B

NON-CONFORMANCE REPORTS

APPENDIX C

BURN-IN LOG

MODULE TEST

REPAIR

BOARD PER

PARA 1.4.3

Pass�Test?

ACCEPTANCE TEST PROCEDURE

FOR THE SIGNAL SPLITTER MODULE

(P/N 500034-1)

S/N: _________________

13 JULY 2012

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only due to protecting technical, operational, or operational use information from automatic dissemination under the International Exchange Program or by other means as determined on or after date of task order award. Other requests for this document shall be referred to NAVSEA CDSA Code F31.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

Prepared By:

FRONTIER ELECTRONIC SYSTEMS CORP.

P.O. BOX 1023

STILLWATER, OKLAHOMA 74076-1023

AUTOMATED

TEST PROGRAM (CONVERTER)

SECTION 4.1

AUTOMATED TEST PROGRAM (SWITCHBOARD) SECTION 2.3

SECTION 2.2

INSTALLATION

AND SETUP

SECTION 2.1

BURN-IN

BOARD

SECTION 3

Pass�Test?

AUTOMATED TEST PROGRAM (CONVERTER) SECTION 2.2

INSTALLATION AND SETUP

SECTION 2.1

START�MODULE �TEST

FINAL TEST

Pre-test �Evaluation

YES

NO

NO

YES

AUTOMATED TEST PROGRAM (SWITCHBOARD) SECTION 4.2

MODULE �TEST COMPLETE