455049P ATP for the RSDS.doc
DOC document 1 MB Posted
- Attached to
- AN/SPQ-15 Data Distribution System Production Federal contract opportunity
- Solicitation number
- N0017822R2501
About this file
This pre-solicitation synopsis announces a forthcoming solicitation for the production of hardware in support of the AN/SPQ-15(V) MK 6 MOD 1 Data Distribution System programs. The hardware procurement will provide standard data distribution systems, switchboards, decoders, converters, switches, and upgrades for existing sensor distribution systems and data distribution installations. The solicitation is expected to award a C-type contract with firm-fixed-price CLINs for hardware production, cost-plus-fixed-fee CLINs for software life-cycle support and engineering/development, and not-separately-priced CLINs for deliverables. The solicitation number will be N0017822R2501 and is planned for release on March 7, 2022, with proposals due by April 5, 2022. The source selection will utilize best value procedures. The contract award is targeted for November 2022 with an estimated period of performance start of November 2022 and a five year overall period of performance. The NAICS code is 334118 and PSC codes are K012 and 1285.
View the file
Other files for this federal contract opportunity
Show all 40
On GovTribe
Work with this file on GovTribe
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
455049P
REVISIONS
| REV |
| DESCRIPTION |
| DATE |
| APPROVED |
| A |
| Incorporated changes per CO # 24-2168 |
| 1/25/10 |
| PDC |
| B |
| Incorporated changes per CO # 24-2355 |
| 6/3/10 |
| PDC |
| C |
| Incorporated changes per CO # 24-2735 |
| 1/6/11 |
| AW |
| D |
| Incorporated changes per CO # 24-2896 |
| 3/25/11 |
| PDC |
| E |
| Incorporated changes per CO # 24-3111 |
| 6/23/2011 |
| PDC |
| F |
| Incorporated changes per CO # 24-3319 |
| 12/20/2011 |
| PDC |
| G |
| Incorporated changes per CO # 24-3382 |
| 3/16/2012 |
| CCJ |
| H |
| Incorporated changes per CO # 24-3492 |
| 8/14/2012 |
| PDC |
| J |
| Incorporated changes per CO # 24-3554 |
| 3/12/2013 |
| PDC |
| K |
| Incorporated changes per CO # 24-3697 |
| 12/15/2014 |
| PDC |
| L |
| Incorporated changes per CO # 24-3710 |
| 2/23/2015 |
| PDC |
| M |
| Incorporated changes per CO # 24-3713 |
| 2/24/2015 |
| PDC |
| N |
| Incorporated changes per CO # 24-3742 |
| 5/12/2015 |
| PDC |
| P |
| Incorporated changes per CO # 24-3819 |
| 10/14/2015 |
| PDC |
| ORIGINAL DATE 18 December 2009 |
| DATE APPROVED |
| FRONTIER ELECTRONIC SYS. |
STILLWATER, OKLAHOMA 74076-1023
| ORIGINATOR |
| ROCKY SUTTON |
| 4 FEB 2009 |
| DOC. COORDINATOR |
| KELLY WHITFIELD |
| 2-4-09 |
| ACCEPTANCE TEST PROCEDURE |
FOR THE RADAR SIGNAL
DISTRIBUTION
SWITCHBOARD (RSDS)
(P/N 456001-1)
| PROJECT ENGINEER |
| ROCKY SUTTON |
| 4 FEB 2009 |
| PROGRAM MGR. |
| CHRISTOPHER JOBE |
| 4 FEB 2009 |
| QUALITY |
| MICHAEL S. WEBSTER |
| 2/04/09 |
CODE IDENT.
63812 455049P
CONTRACT NO.
ACCEPTANCE TEST PROCEDURE
FOR THE RADAR SIGNAL
DISTRIBUTION
SWITCHBOARD (RSDS)
(P/N 456001-1)
TABLE OF CONTENTS
Section Title Page
GENERAL INFORMATION
1.1
SCOPE
1.2
PURPOSE
1.3
TEST EQUIPMENT
1.4
GENERAL REQUIREMENTS
1.4.1 As-Built Documentation 1.4.2 Test Conditions 1.4.3 Failure Reporting 1.4.4 Test Files 1.4.5 Test Data 1.4.6 Incoming Receiving Test Procedures 1.4.7 License and OE Disks
FACTORY ACCEPTANCE TESTING
2.1
AC POWER TEST
2.2
RSDS CONFIGURATION
2.2.1 Power Conditioner Configuration 2.2.2 Bottom Network Switch Configuration 2.2.3 RSDS Processor OE and License Installation 2.2.3.1 HMI Processor OE Installation
TABLE OF CONTENTS
Section Title Page 2.2.3.2 RSCP OE and License Installation 2.3
TEST SECTION
2.3.1 BIT and STATUS Load Verification 2.3.2 Automated Tests
ADDENDUM A
CHANGING THE IP ADDRESS AND COMMUNITY STRING OF THE POWER CONDITIONER
APPENDIX A
AS-BUILT DOCUMENTATION
A-1
APPENDIX B
PRODUCTION ROUTERS
B-1
APPENDIX C
NON-CONFORMANCE REPORTS (NCRs) C-1
APPENDIX D
OE AND LICENSE REQUEST FORM
D-1
LIST OF FIGURES
Figure Title Page 2.1-1 RSDS Component Locations 2.2.1-1 Power Conditioner Configuration 2.2.1-2 NAV RSDS Test Configuration
LIST OF TABLES
Table Title Page 1.3-1 Test Equipment 1.4.4-1 Test Files 2.1-1 RSDS Indicators 2.3.1-1 Module Integrity Test 2.3.2-1 Test Files 2.3.2-2 Verification Table
SECTION 1
GENERAL INFORMATION
1.1
SCOPE
This document contains the test requirements for the acceptance testing of the Radar Signal Distribution Switchboard (RSDS) (P/N 456001-1).
1.2
PURPOSE
The purpose of this document is to demonstrate that the Radar Signal Distribution Switchboard (RSDS), as manufactured by Frontier Electronic Systems, meets or exceeds all requirements identified within this document.
1.3
TEST EQUIPMENT
Table 1.3-1 lists the equipment required to perform the procedures contained in this document. Enter the serial number and calibration expiration date for each piece of test equipment.
Table 1.3-1. Test Equipment
| DESCRIPTION |
| USE |
| MODEL |
| SERIAL NUMBER |
| MANUFACTURER/ |
SPECIFICATIONS
CALIBRATION
EXP. DATE
| LRADDS Tester |
| Automated Test |
| 456124 |
| 001 |
| FES |
| N/A |
| Digital Multimeter |
| Voltage Measurement |
| 87 |
Fluke
| DB9S to RJ45 |
| USHA Prog. |
| N/A |
| N/A |
| Supplied w/ Pwr. Cond. |
| N/A |
Note 1: FES maintains calibration of equipment IAW ISO 9001, procedures FES-QSP-7.6-1-1 and FES-QSP-7.6-2.
Note 2: Equivalent or superior equipment may be substituted for the equipment listed above.
1.4
GENERAL REQUIREMENTS
1.4.1 As-Built Documentation Insert As-Built Configuration Tracking Sheets for the unit into Appendix A. Insert the Production Routers for all assemblies of the unit into Appendix B. OE and License disks are to be maintained with the data package.
1.4.2 Test Conditions
Unless otherwise specified herein, testing shall be performed at standard room ambient temperature, 60( to 80(F.
1.4.3 Failure Reporting
Non-Conformance Reports (NCRs) shall be used to document test failures in accordance with FES-QSP-8.3-3 when required. A copy of the NCRs shall be included under Appendix C.
1.4.4 Test Files
The test files required for testing are shown in the table below. A controlled copy of NDS-001 resides in Document Control under Mstr_software\456271\-01 Rev X\ and copies of LNST-002 and LNST-010 reside in Document Control under Mstr_software\456372\-01 Rev X\ (where X is the latest revision).
Table 1.4.4-1. Test Files
| Name |
| Test Description |
| NDS-001 |
| RS-422 Nav Data Test |
| LNST-102 |
| Network Switch Test |
| LNST-010 |
| RSDS Test Selector |
1.4.5 Test Data Successful completion of each test shall be annotated within these procedures. Test data recorded during automated testing shall be maintained on the FES network at data3\Shared Data\Naval Systems\Test Data\part number\serial number.
1.4.6 Incoming Receiving Test Procedures Ensure each of the system processors has completed an Incoming Receiving Test in accordance with the latest revision of FES document 455227.
| Slot Position |
| FES Serial Number |
| Themis Model |
| Themis Serial |
Number
Slot 1
Slot 2
Slot 4
Slot 5
Slot 6
Slot 8
Slot 9
Slot 10
Verified: ___________
1.4.7 License and OE Disks The License and OE disks are to be obtained from the program Configuration Manager (CM) using the following steps:
| Step |
| Responsibility |
| Action |
| 1 |
| Test Technician |
| Complete a License and OE Request form (included in Appendix D) |
| 2 |
| Test Technician |
| Enter the RSDS serial number |
| 3 |
| Test Technician |
| Enter the FES and Themis serial numbers of each processor |
| 4 |
| Test Technician |
| Deliver the request to the program CM via email |
| 5 |
| CM |
| Assign License numbers for each processor |
| 6 |
| CM |
| Enter the current revision of the OE |
| 7 |
| CM |
| Assign an Engineer to create the disks |
| 8 |
| Engineering |
| Create an OE and License disk using current OE revision and license files provided by the CM |
| 9 |
| Engineering |
| Sign the Request form and deliver the created disks to the CM |
| 10 |
| CM |
| Deliver the disks to the Project Quality Engineer for verification |
| 11 |
| PQE |
| Verify that the OE disc is created to the latest released revision |
| 12 |
| PQE |
| Verify that the License disk has the correct assignments |
| 13 |
| PQE |
| Sign the Request form and return the disks to the CM |
| 14 |
| CM |
| Release the OE and License disks to production along with the completed Request form |
| 15 |
| Test Technician |
| File the completed Request form under Appendix D |
SECTION 2
FACTORY ACCEPTANCE TESTING
This section contains the steps for conducting a factory acceptance test of the RSDS.
2.1
AC POWER TEST
This section verifies the Unit’s AC power distribution is correct.
1. Open the RSDS cabinet door and ensure the door is not closed until testing is complet.
2. Ensure all Unit front panel switches and internal circuit breakers are set to OFF.
3. Connect the two power cables to the Rack at J1 and J2 and plug the cables into a 50A circuit.
4. Power on the Unit by setting the front panel switches and internal circuit breakers to ON in the order listed below:
· Internal Main switch CB1
· Power Conditioner 1, Input Power then System ON/OFF
· Internal Main switch CB2
· Power Conditioner 2, Input Power then System ON/OFF
· Internal Power Supply Assembly breaker CB1
· Internal Power Supply Assembly breaker CB2
· Internal Power Supply Assembly breaker CB3
· Internal Power Supply Assembly breaker CB4
· Front panel Switch AC NO. 1
· Front panel Switch AC NO. 2
· Internal SUB NO. 1 breaker CB1
· Internal SUB NO. 2 breaker CB2
· Internal SUB NO. 3 breaker CB3
· Internal SUB NO. 4 breaker CB6
5. Verify the RSDS indicators are as stated in Table 2.1-1. Figure 2.1-1 is to be used as a reference. Enter a check mark in the “Checked” box as the indicators are verified.
Figure 2.1-1. RSDS Component Locations
Table 2.1-1. RSDS Indicators
| SUB-ASSEMBLY |
| INDICATOR |
| STATE |
| CHECKED |
| Power Conditioner 1 |
| AC IN OK |
| ON |
| Power Conditioner 1 |
| BATTERY ON |
| OFF |
| Power Conditioner 1 |
| INV |
| ON |
| Power Conditioner 1 |
| AC INPUT |
| ON |
| Power Conditioner 2 |
| AC IN OK |
| ON |
| Power Conditioner 2 |
| BATTERY ON |
| OFF |
| Power Conditioner 2 |
| INV |
| ON |
| Power Conditioner 2 |
| AC INPUT |
| ON |
| MCE Front Panel |
| AC NO. 1 |
| ON |
| MCE Front Panel |
| AC NO. 2 |
| ON |
| MCE Front Panel |
| SUB NO. 1 |
| ON |
| MCE Front Panel |
| SUB NO. 2 |
| ON |
| MCE Front Panel |
| SUB NO. 3 |
| ON |
| MCE Front Panel |
| SUB NO. 4 |
| ON |
| MCE Front Panel |
| NORMAL |
| ON |
| MCE Front Panel |
| OVER TEMP |
| OFF |
| MCE Front Panel |
| UNSAFE TEMP |
| OFF |
| MCE Front Panel |
| BATTLE SHORT |
| OFF |
| MCE Temperature Controller |
| (PV & SV Display- Various No.) |
| ON |
RSCP Processor 1
ON
RSCP Processor 2
ON
RSCP Processor 4
ON
RSCP Processor 5
ON
RSCP Processor 6
ON
RSCP Processor 8
ON
RSCP Processor 9
ON
Table 2.1-1. RSDS Indicators (Continued)
| SUB-ASSEMBLY |
| INDICATOR |
| STATE |
| CHECKED |
HMI Processor
ON
| Network Switch 1 |
| IO |
| OFF |
| Network Switch 1 |
| Stat |
| ON |
| Network Switch 2 |
| IO |
| OFF |
| Network Switch 2 |
| Stat |
| ON |
Verified:__________
2.2
RSDS CONFIGURATION
This section configures the RSDS and test equipment.
2.2.1 Power Conditioner Configuration
1. Turn off power to the bottom power conditioner.
2. Connect the top power conditioner as shown in Figure 2.2.1-1.
3. Using the Terminal window generated by the instructions in Addendum A, set the top power conditioner’s IP Address to 172.16.0.53 and community string to “dfltRO_AN-SPQ-15V-C”.
4. Using the Terminal window generated by the instruction in Addendum A, verify that top power conditioner’s IP Address is set to 172.16.0.53 and community string is set to “dfltRO_AN-SPQ-15V-C”.
Verified:___________
5. Disconnect the top power conditioner and re-install its connections to the RSDS rack.
6. Turn on power to the bottom power conditioner and turn off power to the top power conditioner.
7. Connect the bottom power conditioner as shown in Figure 2.2.1-1.
8. Using the Terminal window generated by the instructions in Addendum A, set the bottom power conditioner’s IP Address to 172.16.0.54 and community string to “dfltRO_AN-SPQ-15V-C”.
9. Using the Terminal window generated by the instructions in Addendum A, verify that the bottom power conditioner’s IP Address is set to 172.16.0.54 and community string is set to “dfltRO_AN-SPQ-15V-C”.
Verified:___________
10. Disconnect the bottom power conditioner and re-install its connections to the RSDS rack.
11. Turn on the top power conditioner and cycle power to the bottom power conditioner.
12. Configure the test equipment as shown in Figure 2.2.1-2.
Figure 2.2.1-1. Power Conditioner Configuration
Figure 2.2.1-2. NAV RSDS Test Configuration 2.2.2 Bottom Network Switch Configuration
1. Login to the LRADDS RVPDU Test Rack with username “root” and password “admin12”.
2. Connect a cisco-style serial cable between the COM1 DB-9 serial port on the LRADDS Test Fixture Computer and the Ethernet port on the back of the switch under test labeled console.
3. Open a terminal and launch the program minicom by entering “minicom -sw” at the command prompt. Ensure that the serial device is “/dev/ttyS0”, the baud rate is 9600, the connection has no flow control and the data format is eight (8) bit with one (1) stop.
a. Select the menu item “Serial port setup”
b. Set the following parameters as specified.
i. A - Serial Device: /dev/ttyS0
ii. E - Bps/Par/Bits: 9600 8N1
iii. F - Hardware Flow Control: No
c. Once the parameters are set, press enter to return from “Serial port setup” submenu.
d. Select Exit
4. Apply 115 VAC power to the Network Switch.
5. When prompted with “login:”, specify “admin”, then specify “adminAN/SPQ-15(V)” for the password.
6. Set the configuration to the default startup configuration with the following command. Replace “X” with the configuration revision.
# copy 456486X-cisco-rsds1-bottom.cfg startup-config
7. Restart the network switch with the following command. When prompted “Are you sure?”, answer yes to all questions.
# reload
8. Close minicom terminal window.
2.2.3 RSDS Processor OE and License Installation
This section configures the RSDS Scan Converters and HMI processors.
2.2.3.1 HMI Processor OE Installation
The following procedures install the OE on the HMI processor.
1. Power the HMI processor and verify the power indicator light is ON.
2. Verify the disk activity indicator light comes on while booting the system.
3. Insert the installation disk “456257 AN/SPQ-15(V) Data Distribution System Operating Environment” into the target system’s CD/DVD Drive.
4. At the Log-in Shell select “Install RSDS1 Human Machine Interface Processor (HMIP)”.
5. Verify the system boots correctly and displays a login prompt when finished. Record the version of the Operating Environment in the box below.
Verified: _____________
OE Version: __________________
6. Also verify OE version installed matches the Disk Label and the version listed on the OE and License Request Form.
VERIFIED: __________
7. Power OFF the processor.
8. Create and apply the label for the Part Number of the software installed as specified on Assembly Drawing 456034-1. Verify below.
9. Remove labeled drive and place it in a static bag. The drive will be reinstalled upon completion of paragraph 2.2.3.2.
2.2.3.2 RSCP OE and License Installation
This section installs the OE and Licenses files for the Radar Scan Converter Processors (RSCP).
1. Complete steps 2-11 for each Radar Scan Converter hard drive to install the OE before continuing to the next processor.
2. Make sure the processor is powered down before removing the hard drive.
3. Remove the processor hard drive from the RSCP to be loaded and install into the HMI processor.
4. Power the processor and verify the power indicator light is ON.
| RSCP |
| 1 |
| 2 |
| 4 |
| 5 |
| 6 |
| 8 |
| 9 |
Verified:
5. Verify the disk activity indicator light comes on while booting the system.
| RSCP |
| 1 |
| 2 |
| 4 |
| 5 |
| 6 |
| 8 |
| 9 |
Verified:
6. Insert the installation disk “456257 AN/SPQ-15(V) Data Distribution System Operating Environment” into the target system’s CD/DVD Drive.
7. At the Log-in Shell select “Install RSDS1 Radar Scan Converter Processor X (RSCPX)”, where “X” is the RSCP number that the OE is currently being installed on.
8. Verify the processor boots correctly and displays a login prompt when finished.
| RSCP |
| 1 |
| 2 |
| 4 |
| 5 |
| 6 |
| 8 |
| 9 |
Verified:
9. Create and apply the label for the Part Number of the software installed as specified on Assembly Drawing 456034-1. Verify below.
| RSCP |
| 1 |
| 2 |
| 4 |
| 5 |
| 6 |
| 8 |
| 9 |
Verified:
10. Remove the labeled drive and re-install in the RSCP slot from which it was taken.
11. Re-install the drive removed at 2.2.3.1 (10).
12. Using a terminal on the HMI processor:
a. Install License disk into the HMI. Double click the “Mount CDROM” icon on the desktop. Double click the “cdrom” on the desktop
b. Open the “README.txt” in the cdrom window.
c. Follow the instructions in the README.txt window for installing the licenses.
d. When propted for a password, type: adminAN/SPQ-15(V)
e. Press “enter” to continue.
f. Press “enter” to leave all passwords to default.
g. Select “1” for RSDS1.
13. Verify the correct License files were transferred and that the “spxinit” service restarted successfully and are as shown on the OE and License Disk Request Form for the specified Procesor Slot..
| RSCP |
| 1 |
| 2 |
| 4 |
| 5 |
| 6 |
| 8 |
| 9 |
Verified:
14. Close all windows and eject disk.
15. Install the correct configuration for the RSDS unit.
2.3
TEST SECTION
This section performs functional tests.
2.3.1 BIT and STATUS Load Verification
1. Open the HMI drawer, click the "On" button on the HMI drawer and observe that the unit powers up with a Red Hat Linux desktop for the HMI processor assembly.
2. Log into the HMI processor using "diagnostics" as the user account and "diagAN/SPQ-15(V)" as the password.
Verified:___________
3. Using the HMI drawer, click the “Applications” menu item at the top of the screen and select “FES Applications” then “Diagnostic Display RSDS1”. Verify each component listed in Table 2.3.1-1 displays a green status. Place a check mark in the “Checked” block upon as each item is verified. NOTE: A device status may change from green to red, then back to green due to a false negative. If a status is observed as red, confirm that it returns back to green.
Table 2.3.1-1. Module Integrity Test
| SUB-ASSEMBLY |
| CHECKED |
RSCP Slot 1 ENET 1
RSCP Slot 1 ENET 2
RSCP Slot 2 ENET 1
RSCP Slot 2 ENET 2
RSCP Slot 4 ENET 1
RSCP Slot 4 ENET 2
RSCP Slot 5 ENET 1
RSCP Slot 5 ENET 2
RSCP Slot 6 ENET 1
RSCP Slot 6 ENET 2
RSCP Slot 8 ENET 1
RSCP Slot 8 ENET 2
RSCP Slot 9 ENET 1
RSCP Slot 9 ENET 2
HMI Computer ENET 1
HMI Computer ENET 2
Network Switch 1
Network Switch 2
Power Conditioner 1
Power Conditioner 2
Network Switch 1 Scan Converter Link Status
Network Switch 2 Scan Converter Link Status
Network Switch 1 HMI Link Status
Network Switch 2 HMI Link Status
Network Switch 1 Power Conditioner Link Status
Network Switch 2 Power Conditioner Link Status
Verified:___________
2.3.2 Automated Tests
Table 2.3.2-1 lists the name and description of the automated test to be ran on the LRADDS Remote Rack Test Rack. Functional tests will be performed using the setup per Figure 2.2.1-2.
Table 2.3.2-1. Test Files
| NAME |
| TEST DESCRIPTION |
| ESTIMATED RUN TIME |
| COMPLETE |
| NDS-001 |
| RS-422 Nav Data Test |
| 25 Minutes |
1. Make sure the HMI processor on the Linux test set is turned OFF.
2. Select the LRADDS Tester icon on the initial windows screen.
3. Select ‘test info”, then enter the tester ID.
4. Enter the serial number of the Unit. Enter “RSDSxxx” where xxx is the current rack serial number. This is to keep from overwriting a DIM board test with the same serial number as the UUT.
5. Select module level testing.
6. Select Final testing.
7. Select DIM 456357-1.
8. From the displayed Main Screen Menu, select the LOAD TEST option. A dialog box with the names of the tests that can be run will be displayed.
9. Select NDS-001 and then click continue.
10. On the LRADDS Remote Rack Test Rack, the Main Screen will be displayed showing the entered information. From this display, select the BEGIN TEST option. The program will now display dialog boxes to provide the operator with step-by-step instructions for completing the test. Upon completion of each test, annotate the appropriate entry in Table 2.3.2-1.
Table 2.3.2-2 lists the name and description of the automated test to be ran on the LRADDS RSDS Test Rack. Functional tests will be performed using the setup per Figure 2.2.1-2.
Table 2.3.2-2. Verification Table
| TEST FILE |
| TEST |
| ESTIMATED RUN TIME |
| COMPLETE |
| LNST-102 |
| Network Switch Test |
| 10 Minutes |
| LNST-010 |
| RSDS Test Selector |
| 30 Minutes |
11. Ensure that a single Ethernet cable from the LRADDS Test Rack is connected to port A1A7 on the network switch of the UUT and that there are no other connections to other RSDS racks or to the local Naval network.
12. Make sure the HMI processor on the Linux test set is turned OFF.
13. Make sure that HyperTerminal, and any other program that utilizes the serial port on the LRADDS Remote Test Rack computer are not running.
14. While the NDS test is running on the test set, Open a terminal by right-clicking on the Desktop and then selecting "Open Terminal".
15. In the terminal window, run the Network Switch test script by typing:
LNST-102 –u<tester> -n<serial> and then pressing the return key.
Select "RSDS1 Rack Test".
Verify that there are no failures.
Verified:___________
16. Close out the terminal window.
17. While the NDS test is still running on the test set, begin LNST-010.
18. Centered in the menu bar of the LRADDS Test Computer is a "computer" icon for the LRADDS RSDS test. Click on the icon to run the test.
19. Enter the employee name or employee number in the dialog box when it is presented.
20. Enter the serial number of the UUT in the dialog box when it is presented.
21. When prompted for the network name, enter “rsds1.”
22. A terminal window will open in the background that will follow the active entries in the results log file.
23. A dialog box labeled “select test” will be presented. Select "RSCP/HMI_Computer" and click “OK.”
24. Verify that the eight (8) processors (hmi, rscp1, rscp2, rscp4, rscp5, rscp6, rscp8, rscp9) are listed in the dialog box.
25. Select each of the processors and verify that the test completes without failure.
| HMI |
| RSCP1 |
| RSCP2 |
| RSCP4 |
| RSCP5 |
| RSCP6 |
| RSCP8 |
| RSCP9 |
Verified:
26. Select “Reset” and then click on “OK.”
27. The dialog box labeled “select test” will be presented. Select the button for "A23_Port_Test".
28. Choose the button for the RSDS #1.
29. A dialog box will be presented advising to ensure that there are no copper Ethernet cables connected to the UUT. Click on "OK" to proceed.
30. A Terminal window will open in the background that will follow the active network queries in a temporary file.
31. Follow on screen prompts and verify a [PASS] message is reported in the Terminal window for each port on the A23 panel. Use FES Drawing 456001 Brocade Replacement dual network switch SFP connection table to verify the network switch port associated with the A23 port under test indicates a connection. Click "OK" to continue after each cable connection has been made to A23 as instructed in the dialog box.
| Port |
| Checked |
| Port |
| Checked |
A23 J101
A23 J122
A23 J102
A23 J123
A23 J103
A23 J124
A23 J104
A23 J125
A23 J105
A23 J126
A23 J106
A23 J127
A23 J107
A23 J128
A23 J108
A23 J129
A23 J109
A23 J130
A23 J110
A23 J131
A23 J111
A23 J132
A23 J112
A23 J133
A23 J113
A23 J134
A23 J114
A23 J135
A23 J115
A23 J136
A23 J116
A23 J137
A23 J117
A23 J138
A23 J118
A23 J139
A23 J119
A23 J140
A23 J120
A23 J141
A23 J121
A23 J142
32. The dialog box labeled “select test” will be presented again. Select "Power_Conditioner" and click “OK.”
33. Select address 53 and press “OK”. Verify no error was reported.
Verified:___________
34. Select address 54 and press “OK”. Verify no error was reported.
Verified:___________
35. Select “QUIT”.
36. From the select dialog box, select "scandemo".
37. Select “RSDS #1” when prompted. Two instances of the dwellsim radar simulator will launch in two small terminal windows at the upper right part of the screen. A third window will open directly below those to launch the first scan demo.
38. Select a processor and then click “OK” to start the test. Each scan demonstration takes about 5 seconds to launch. After a bright green rotating scan is visible, a dialog box will be displayed. Verify a complete, clockwise rotating radar sweep is displayed. Using FES Drawing 456001 Brocade Replacement dual network switch SFP connection table, remove the eth0 cable from the network switch for the selected processor and verify the correct LED on the front of the selected processor is off.
Verified:___________
39. Reconnect the eth0 cable to the network switch. Remove the eth1 cable from the network switch for the selected processor and verify the correct LED on the front of the selected processor is off.
Verified:___________
40. Click “OK.”
41. The scan demo application will close and another radar display will be shown after about 5 seconds. Verify that the second demo application has run with a complete, clockwise rotating sweep that is not as intense as the first demo before clicking “OK.”
42. Verify each remaining processor by repeating steps 38-41 above and then placing a check mark in the “Checked” box below as each one is verified.
| Processor |
| Checked |
rsds1-rscp1-eth0 rsds1-rscp1-eth1 rsds1-rscp2-eth0 rsds1-rscp2-eth1 rsds1-rscp4-eth0 rsds1-rscp4-eth1 rsds1-rscp5-eth0 rsds1-rscp5-eth1 rsds1-rscp6-eth0 rsds1-rscp6-eth1 rsds1-rscp8-eth0 rsds1-rscp8-eth1 rsds1-rscp9-eth0 rsds1-rscp9-eth1
43. Using FES Drawing 456001 Brocade Replacement dual network switch SFP connection table, remove the eth0 cable from the network switch for the HMI processor and verify the correct LED on the front of the HMI processor is off.
Verified:___________
44. Reconnect the eth0 cable to the network switch. Remove the eth1 cable from the network switch for the HMI processor and verify the correct LED on the front of the HMI processor is off.
Verified:___________
45. Allow the NDS test to complete before continuing, then disconnect all network connections between the LRADDS Test Rack and the UUT in preparation for the A23 Rear Panel test.
46. Verify that the entries for all of the processor, power conditioner and port tests are present on the Desktop of the LRADDS Test Computer under the "456001-1.{serial_number}.rsds" file name.
Verified:___________
47. On the HMI Drawer, click "System" at the top of the screen and select "Log Out diagnostics…" to log off.
Verified:___________
48. Verify that the Hour Meter on the front panel has incremented correctly during test.
Verified:___________
49. Copy all data files to the network drive data3\Shared Data\Naval Systems\Test Data\part number\serial number.
Comments:
Validation
This sheet is supplied as a validation of the completion and accuracy of the data contained herein. The Test Technician will sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. Signature by the Quality Engineer is an acknowledgement that the test data has been reviewed for completion and accuracy. The applicable test/inspection stamps will be affixed by the signature blocks
Test Technician: ________________________________Date:____________
Quality Engineer: _______________________________Date:____________
ADDENDUM A
CHANGING THE IP ADDRESS and community string of the Power conditioner NOTE: When configuring the IP address of two Power Conditioners, turn OFF the Power Conditioner that is not going to be configured. Configure the one powered ON, and repeat the following steps for the second one after the first one is configured.
1. On the Test Computer, open the Terminal by right-clicking on the desktop and selecting “Open Terminal.”
2. At the prompt of the Terminal, access the Power Conditioner via Minicom by typing “minicom” in the Terminal and press “Enter.”
3. Sign in to the Power Conditioner by entering “admin12” for the password and press “Enter.” This will bring up the USHA Configuration Utility Main Menu which can be seen in Figure Add A-1.
Figure Add A-1. USHA Configuration Utility Main Menu
4. At the “=>” prompt, enter ‘1’ and press “Enter” for the USHA Configuration. This will bring up the USHA Configuration Menu which can be seen in Figure Add A-2 Figure Add A-2. USHA Configuration Menu
5. At the “=>” prompt, enter ‘1’ and press “Enter” for System Group. This will bring up the System Group Configuration Menu which can be seen in Figure Add A-3.
Figure Add A-3. System Group Configuration Menu
6. At the “=>” prompt, enter ‘1’ and press “Enter” to configure the IP Address. This will bring up the IPv4 Configuration Menu which can be seen in Figure Add A-4.
Figure Add A-4. IPv4 Configuration Menu for Reassigning IP Address
7. At the “=>” prompt, enter ‘1’ and press “Enter” to set the IP Address.
8. Enter 172.16.0.XX and press “Enter” to set the new IP Address.
9. At the “=>” prompt, enter ‘0’ and press “Enter” to return to System Group Configuration Menu seen in Figure Add A-3.
10. At the “=>” prompt, enter ‘0’ and press “Enter” to return to USHA Configuration Menu seen in Figure Add A-2.
11. At the “=>” prompt, enter ‘2’ and press “Enter” for Control Group. This will bring up the Control Group Configuration Menu which can be seen in Add A-5.
Figure Add A-5. Control Group Configuration Menu
12. At the “=>” prompt, enter ‘2’ and press “Enter” to change the Read-Only Community String.
13. Enter “dfltRO_AN-SPQ-15V-C” and press “Enter” to set the New Community String.
14. At the “=>” prompt, enter ‘0’ and press “Enter” to return to USHA Configuration Utility Main Menu seen in Figure Add A-1.
15. At the “=>” prompt, enter ‘0’ and press “Enter” to exit the USHA Configuration.
16. At the “Ready” prompt, press “Ctrl-a” to access the Minicom menu.
17. Press ‘x’ and press “Enter” to leave the Minicom session.
18. At the prompt, type “exit” and press “Enter” to close the Terminal window.
APPENDIX A
AS-BUILT DOCUMENTATION
APPENDIX B
PRODUCTION ROUTERS
APPENDIX C
NON-CONFORMANCE REPORTS (NCRs)
APPENDIX D
OE AND LICENSE REQUEST FORM
OE / SPx LICENSE REQUEST FORM
RSDS (part number 456001-1) Serial Number ________ Job Number _______________
| License Number |
| License Type |
| Scan Type |
| S/W No. |
| Themis S/N |
| FES S/N |
| Processor Slot |
| PPI+GWS |
| A/B Scan |
| 456146 |
| PPI |
| A Scan |
| 456145 |
| PPI |
| A Scan |
| 456145 |
| PPI+GWS |
| A/B Scan |
| 456146 |
| PPI |
| A Scan |
| 456145 |
| PPI |
| A Scan |
| 456145 |
| PPI |
| A Scan |
| 456145 |
Operating Environment, part number 456257 Revision ____, Version __________ OE and License disks created by: _______________________________
OE and License disks verifies by: ________________________________
CM: _______________________________________________________
ACCEPTANCE TEST PROCEDURE
FOR THE RADAR SIGNAL DISTRIBUTION
SWITCHBOARD (RSDS)
(P/N 456001-1)
S/N: _________________
12 OCTOBER 2015
DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only due to protecting technical, operational, or operational use information from automatic dissemination under the International Exchange Program or by other means as determined on or after date of task order award. Other requests for this document shall be referred to NAVSEA CDSA Code F31.
WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.
Prepared By:
FRONTIER ELECTRONIC SYSTEMS CORP.
P.O. BOX 1023
STILLWATER, OKLAHOMA 74076-1023
| [ USHA Configuration Utility Main Menu ] |
1. USHA Configuration
2. UPS Parameters
3. Access Control Table
4. Domain User Table
5. Trap Receiver Table
6. SNMPv3 USM Table
7. Reset Configuration To Default
8. Restart USHA
9. UPS Pass-Through
0. Exit
| [ USHA Configuration Menu ] |
1. System Group
2. Control Group
3. Parameter Group
4. Email Group
5. Web Authentication Group
6. Ping Group
0. Return to previous menu
| [ System Group Configuration Menu ] |
USHA Version : USHA Pro II Mini Card v6.01 (SN 1121001919086)
Ethernet address : 00 E0 D8 13 74 D9
1. IPv4 Configuration
2. IPv6 Configuration
3. Date and Time
4. DNS IP Address : 192.168.7.3
| [ IPv4 Configuration Menu ] |
1. IPv4 Address : 172.16.0.250
2. IPv4 Gateway Address : 0.0.0.0
3. IPv4 Network Mask : 255.255.254.0
| [ Control Group Configuration Menu ] |
1. HTTP Login Username : USHA
2. Community Read-Only : public
3. Community Read/Write : *
4. BOOTP/DHCP Control : Enabled
5. TFTP/HTTP Upgrade Control : Enabled
6. PING Echo Control : Enabled
7. Telnet Control
8. HTTP Control
9. SNMP Control
A. SMTP Port : 25
B. SSH Control
_1506320354.vsd Port 12
_1506320355.vsd LRADDS Test Rack RX-4 Network Switch
_1506320353.vsd Weight Position (1)
RSCP Processor 1
RSCP Processor 2
Wt Pos (2) RSCP Proc. 3
Fan Assembly
RSCP Processor 4
RSCP Processor 5
RSCP Processor 6
Wt Pos (3) RSCP Proc. 7
RSCP Processor 8
HMI Processor
HMI Drawer
Ethernet Switch 2
Cable Tray
Power Conditioner 1
Power Conditioner 2
Fan
Power Supply Panel Assembly
Temperature Controller Display
Sub-Component Circuit Breaker Assembly
Main Circuit Breaker Assembly
RSCP Processor 9
Blank Panel
RS422 to RS232 Conv.
3U Blank Panel
3U Blank Panel
Ethernet Switch 1
File details come from the government source that posted it. Updated .