455049P ATP for the RSDS.doc

DOC document 1 MB Posted

Attached to
AN/SPQ-15 Data Distribution System Production Federal contract opportunity
Solicitation number
N0017822R2501
Issued by
Department of the Navy Naval Sea Systems Command

About this file

This pre-solicitation synopsis announces a forthcoming solicitation for the production of hardware in support of the AN/SPQ-15(V) MK 6 MOD 1 Data Distribution System programs. The hardware procurement will provide standard data distribution systems, switchboards, decoders, converters, switches, and upgrades for existing sensor distribution systems and data distribution installations. The solicitation is expected to award a C-type contract with firm-fixed-price CLINs for hardware production, cost-plus-fixed-fee CLINs for software life-cycle support and engineering/development, and not-separately-priced CLINs for deliverables. The solicitation number will be N0017822R2501 and is planned for release on March 7, 2022, with proposals due by April 5, 2022. The source selection will utilize best value procedures. The contract award is targeted for November 2022 with an estimated period of performance start of November 2022 and a five year overall period of performance. The NAICS code is 334118 and PSC codes are K012 and 1285.

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455049P

REVISIONS

REV
DESCRIPTION
DATE
APPROVED
A
Incorporated changes per CO # 24-2168
1/25/10
PDC
B
Incorporated changes per CO # 24-2355
6/3/10
PDC
C
Incorporated changes per CO # 24-2735
1/6/11
AW
D
Incorporated changes per CO # 24-2896
3/25/11
PDC
E
Incorporated changes per CO # 24-3111
6/23/2011
PDC
F
Incorporated changes per CO # 24-3319
12/20/2011
PDC
G
Incorporated changes per CO # 24-3382
3/16/2012
CCJ
H
Incorporated changes per CO # 24-3492
8/14/2012
PDC
J
Incorporated changes per CO # 24-3554
3/12/2013
PDC
K
Incorporated changes per CO # 24-3697
12/15/2014
PDC
L
Incorporated changes per CO # 24-3710
2/23/2015
PDC
M
Incorporated changes per CO # 24-3713
2/24/2015
PDC
N
Incorporated changes per CO # 24-3742
5/12/2015
PDC
P
Incorporated changes per CO # 24-3819
10/14/2015
PDC
ORIGINAL DATE 18 December 2009
DATE APPROVED
FRONTIER ELECTRONIC SYS.

STILLWATER, OKLAHOMA 74076-1023

ORIGINATOR
ROCKY SUTTON
4 FEB 2009
DOC. COORDINATOR
KELLY WHITFIELD
2-4-09
ACCEPTANCE TEST PROCEDURE

FOR THE RADAR SIGNAL

DISTRIBUTION

SWITCHBOARD (RSDS)

(P/N 456001-1)

PROJECT ENGINEER
ROCKY SUTTON
4 FEB 2009
PROGRAM MGR.
CHRISTOPHER JOBE
4 FEB 2009
QUALITY
MICHAEL S. WEBSTER
2/04/09

CODE IDENT.

63812 455049P

CONTRACT NO.

ACCEPTANCE TEST PROCEDURE

FOR THE RADAR SIGNAL

DISTRIBUTION

SWITCHBOARD (RSDS)

(P/N 456001-1)

TABLE OF CONTENTS

Section Title Page

GENERAL INFORMATION

1.1

SCOPE

1.2

PURPOSE

1.3

TEST EQUIPMENT

1.4

GENERAL REQUIREMENTS

1.4.1 As-Built Documentation 1.4.2 Test Conditions 1.4.3 Failure Reporting 1.4.4 Test Files 1.4.5 Test Data 1.4.6 Incoming Receiving Test Procedures 1.4.7 License and OE Disks

FACTORY ACCEPTANCE TESTING

2.1

AC POWER TEST

2.2

RSDS CONFIGURATION

2.2.1 Power Conditioner Configuration 2.2.2 Bottom Network Switch Configuration 2.2.3 RSDS Processor OE and License Installation 2.2.3.1 HMI Processor OE Installation

TABLE OF CONTENTS

Section Title Page 2.2.3.2 RSCP OE and License Installation 2.3

TEST SECTION

2.3.1 BIT and STATUS Load Verification 2.3.2 Automated Tests

ADDENDUM A

CHANGING THE IP ADDRESS AND COMMUNITY STRING OF THE POWER CONDITIONER

APPENDIX A

AS-BUILT DOCUMENTATION

A-1

APPENDIX B

PRODUCTION ROUTERS

B-1

APPENDIX C

NON-CONFORMANCE REPORTS (NCRs) C-1

APPENDIX D

OE AND LICENSE REQUEST FORM

D-1

LIST OF FIGURES

Figure Title Page 2.1-1 RSDS Component Locations 2.2.1-1 Power Conditioner Configuration 2.2.1-2 NAV RSDS Test Configuration

LIST OF TABLES

Table Title Page 1.3-1 Test Equipment 1.4.4-1 Test Files 2.1-1 RSDS Indicators 2.3.1-1 Module Integrity Test 2.3.2-1 Test Files 2.3.2-2 Verification Table

SECTION 1

GENERAL INFORMATION

1.1

SCOPE

This document contains the test requirements for the acceptance testing of the Radar Signal Distribution Switchboard (RSDS) (P/N 456001-1).

1.2

PURPOSE

The purpose of this document is to demonstrate that the Radar Signal Distribution Switchboard (RSDS), as manufactured by Frontier Electronic Systems, meets or exceeds all requirements identified within this document.

1.3

TEST EQUIPMENT

Table 1.3-1 lists the equipment required to perform the procedures contained in this document. Enter the serial number and calibration expiration date for each piece of test equipment.

Table 1.3-1. Test Equipment

DESCRIPTION
USE
MODEL
SERIAL NUMBER
MANUFACTURER/

SPECIFICATIONS

CALIBRATION

EXP. DATE

LRADDS Tester
Automated Test
456124
001
FES
N/A
Digital Multimeter
Voltage Measurement
87

Fluke

DB9S to RJ45
USHA Prog.
N/A
N/A
Supplied w/ Pwr. Cond.
N/A

Note 1: FES maintains calibration of equipment IAW ISO 9001, procedures FES-QSP-7.6-1-1 and FES-QSP-7.6-2.

Note 2: Equivalent or superior equipment may be substituted for the equipment listed above.

1.4

GENERAL REQUIREMENTS

1.4.1 As-Built Documentation Insert As-Built Configuration Tracking Sheets for the unit into Appendix A. Insert the Production Routers for all assemblies of the unit into Appendix B. OE and License disks are to be maintained with the data package.

1.4.2 Test Conditions

Unless otherwise specified herein, testing shall be performed at standard room ambient temperature, 60( to 80(F.

1.4.3 Failure Reporting

Non-Conformance Reports (NCRs) shall be used to document test failures in accordance with FES-QSP-8.3-3 when required. A copy of the NCRs shall be included under Appendix C.

1.4.4 Test Files

The test files required for testing are shown in the table below. A controlled copy of NDS-001 resides in Document Control under Mstr_software\456271\-01 Rev X\ and copies of LNST-002 and LNST-010 reside in Document Control under Mstr_software\456372\-01 Rev X\ (where X is the latest revision).

Table 1.4.4-1. Test Files

Name
Test Description
NDS-001
RS-422 Nav Data Test
LNST-102
Network Switch Test
LNST-010
RSDS Test Selector

1.4.5 Test Data Successful completion of each test shall be annotated within these procedures. Test data recorded during automated testing shall be maintained on the FES network at data3\Shared Data\Naval Systems\Test Data\part number\serial number.

1.4.6 Incoming Receiving Test Procedures Ensure each of the system processors has completed an Incoming Receiving Test in accordance with the latest revision of FES document 455227.

Slot Position
FES Serial Number
Themis Model
Themis Serial

Number

Slot 1

Slot 2

Slot 4

Slot 5

Slot 6

Slot 8

Slot 9

Slot 10

Verified: ___________

1.4.7 License and OE Disks The License and OE disks are to be obtained from the program Configuration Manager (CM) using the following steps:

Step
Responsibility
Action
1
Test Technician
Complete a License and OE Request form (included in Appendix D)
2
Test Technician
Enter the RSDS serial number
3
Test Technician
Enter the FES and Themis serial numbers of each processor
4
Test Technician
Deliver the request to the program CM via email
5
CM
Assign License numbers for each processor
6
CM
Enter the current revision of the OE
7
CM
Assign an Engineer to create the disks
8
Engineering
Create an OE and License disk using current OE revision and license files provided by the CM
9
Engineering
Sign the Request form and deliver the created disks to the CM
10
CM
Deliver the disks to the Project Quality Engineer for verification
11
PQE
Verify that the OE disc is created to the latest released revision
12
PQE
Verify that the License disk has the correct assignments
13
PQE
Sign the Request form and return the disks to the CM
14
CM
Release the OE and License disks to production along with the completed Request form
15
Test Technician
File the completed Request form under Appendix D

SECTION 2

FACTORY ACCEPTANCE TESTING

This section contains the steps for conducting a factory acceptance test of the RSDS.

2.1

AC POWER TEST

This section verifies the Unit’s AC power distribution is correct.

1. Open the RSDS cabinet door and ensure the door is not closed until testing is complet.

2. Ensure all Unit front panel switches and internal circuit breakers are set to OFF.

3. Connect the two power cables to the Rack at J1 and J2 and plug the cables into a 50A circuit.

4. Power on the Unit by setting the front panel switches and internal circuit breakers to ON in the order listed below:

· Internal Main switch CB1

· Power Conditioner 1, Input Power then System ON/OFF

· Internal Main switch CB2

· Power Conditioner 2, Input Power then System ON/OFF

· Internal Power Supply Assembly breaker CB1

· Internal Power Supply Assembly breaker CB2

· Internal Power Supply Assembly breaker CB3

· Internal Power Supply Assembly breaker CB4

· Front panel Switch AC NO. 1

· Front panel Switch AC NO. 2

· Internal SUB NO. 1 breaker CB1

· Internal SUB NO. 2 breaker CB2

· Internal SUB NO. 3 breaker CB3

· Internal SUB NO. 4 breaker CB6

5. Verify the RSDS indicators are as stated in Table 2.1-1. Figure 2.1-1 is to be used as a reference. Enter a check mark in the “Checked” box as the indicators are verified.

Figure 2.1-1. RSDS Component Locations

Table 2.1-1. RSDS Indicators

SUB-ASSEMBLY
INDICATOR
STATE
CHECKED
Power Conditioner 1
AC IN OK
ON
Power Conditioner 1
BATTERY ON
OFF
Power Conditioner 1
INV
ON
Power Conditioner 1
AC INPUT
ON
Power Conditioner 2
AC IN OK
ON
Power Conditioner 2
BATTERY ON
OFF
Power Conditioner 2
INV
ON
Power Conditioner 2
AC INPUT
ON
MCE Front Panel
AC NO. 1
ON
MCE Front Panel
AC NO. 2
ON
MCE Front Panel
SUB NO. 1
ON
MCE Front Panel
SUB NO. 2
ON
MCE Front Panel
SUB NO. 3
ON
MCE Front Panel
SUB NO. 4
ON
MCE Front Panel
NORMAL
ON
MCE Front Panel
OVER TEMP
OFF
MCE Front Panel
UNSAFE TEMP
OFF
MCE Front Panel
BATTLE SHORT
OFF
MCE Temperature Controller
(PV & SV Display- Various No.)
ON

RSCP Processor 1

ON

RSCP Processor 2

ON

RSCP Processor 4

ON

RSCP Processor 5

ON

RSCP Processor 6

ON

RSCP Processor 8

ON

RSCP Processor 9

ON

Table 2.1-1. RSDS Indicators (Continued)

SUB-ASSEMBLY
INDICATOR
STATE
CHECKED

HMI Processor

ON

Network Switch 1
IO
OFF
Network Switch 1
Stat
ON
Network Switch 2
IO
OFF
Network Switch 2
Stat
ON

Verified:__________

2.2

RSDS CONFIGURATION

This section configures the RSDS and test equipment.

2.2.1 Power Conditioner Configuration

1. Turn off power to the bottom power conditioner.

2. Connect the top power conditioner as shown in Figure 2.2.1-1.

3. Using the Terminal window generated by the instructions in Addendum A, set the top power conditioner’s IP Address to 172.16.0.53 and community string to “dfltRO_AN-SPQ-15V-C”.

4. Using the Terminal window generated by the instruction in Addendum A, verify that top power conditioner’s IP Address is set to 172.16.0.53 and community string is set to “dfltRO_AN-SPQ-15V-C”.

Verified:___________

5. Disconnect the top power conditioner and re-install its connections to the RSDS rack.

6. Turn on power to the bottom power conditioner and turn off power to the top power conditioner.

7. Connect the bottom power conditioner as shown in Figure 2.2.1-1.

8. Using the Terminal window generated by the instructions in Addendum A, set the bottom power conditioner’s IP Address to 172.16.0.54 and community string to “dfltRO_AN-SPQ-15V-C”.

9. Using the Terminal window generated by the instructions in Addendum A, verify that the bottom power conditioner’s IP Address is set to 172.16.0.54 and community string is set to “dfltRO_AN-SPQ-15V-C”.

Verified:___________

10. Disconnect the bottom power conditioner and re-install its connections to the RSDS rack.

11. Turn on the top power conditioner and cycle power to the bottom power conditioner.

12. Configure the test equipment as shown in Figure 2.2.1-2.

Figure 2.2.1-1. Power Conditioner Configuration

Figure 2.2.1-2. NAV RSDS Test Configuration 2.2.2 Bottom Network Switch Configuration

1. Login to the LRADDS RVPDU Test Rack with username “root” and password “admin12”.

2. Connect a cisco-style serial cable between the COM1 DB-9 serial port on the LRADDS Test Fixture Computer and the Ethernet port on the back of the switch under test labeled console.

3. Open a terminal and launch the program minicom by entering “minicom -sw” at the command prompt. Ensure that the serial device is “/dev/ttyS0”, the baud rate is 9600, the connection has no flow control and the data format is eight (8) bit with one (1) stop.

a. Select the menu item “Serial port setup”

b. Set the following parameters as specified.

i. A - Serial Device: /dev/ttyS0

ii. E - Bps/Par/Bits: 9600 8N1

iii. F - Hardware Flow Control: No

c. Once the parameters are set, press enter to return from “Serial port setup” submenu.

d. Select Exit

4. Apply 115 VAC power to the Network Switch.

5. When prompted with “login:”, specify “admin”, then specify “adminAN/SPQ-15(V)” for the password.

6. Set the configuration to the default startup configuration with the following command. Replace “X” with the configuration revision.

# copy 456486X-cisco-rsds1-bottom.cfg startup-config

7. Restart the network switch with the following command. When prompted “Are you sure?”, answer yes to all questions.

# reload

8. Close minicom terminal window.

2.2.3 RSDS Processor OE and License Installation

This section configures the RSDS Scan Converters and HMI processors.

2.2.3.1 HMI Processor OE Installation

The following procedures install the OE on the HMI processor.

1. Power the HMI processor and verify the power indicator light is ON.

2. Verify the disk activity indicator light comes on while booting the system.

3. Insert the installation disk “456257 AN/SPQ-15(V) Data Distribution System Operating Environment” into the target system’s CD/DVD Drive.

4. At the Log-in Shell select “Install RSDS1 Human Machine Interface Processor (HMIP)”.

5. Verify the system boots correctly and displays a login prompt when finished. Record the version of the Operating Environment in the box below.

Verified: _____________

OE Version: __________________

6. Also verify OE version installed matches the Disk Label and the version listed on the OE and License Request Form.

VERIFIED: __________

7. Power OFF the processor.

8. Create and apply the label for the Part Number of the software installed as specified on Assembly Drawing 456034-1. Verify below.

9. Remove labeled drive and place it in a static bag. The drive will be reinstalled upon completion of paragraph 2.2.3.2.

2.2.3.2 RSCP OE and License Installation

This section installs the OE and Licenses files for the Radar Scan Converter Processors (RSCP).

1. Complete steps 2-11 for each Radar Scan Converter hard drive to install the OE before continuing to the next processor.

2. Make sure the processor is powered down before removing the hard drive.

3. Remove the processor hard drive from the RSCP to be loaded and install into the HMI processor.

4. Power the processor and verify the power indicator light is ON.

RSCP
1
2
4
5
6
8
9

Verified:

5. Verify the disk activity indicator light comes on while booting the system.

RSCP
1
2
4
5
6
8
9

Verified:

6. Insert the installation disk “456257 AN/SPQ-15(V) Data Distribution System Operating Environment” into the target system’s CD/DVD Drive.

7. At the Log-in Shell select “Install RSDS1 Radar Scan Converter Processor X (RSCPX)”, where “X” is the RSCP number that the OE is currently being installed on.

8. Verify the processor boots correctly and displays a login prompt when finished.

RSCP
1
2
4
5
6
8
9

Verified:

9. Create and apply the label for the Part Number of the software installed as specified on Assembly Drawing 456034-1. Verify below.

RSCP
1
2
4
5
6
8
9

Verified:

10. Remove the labeled drive and re-install in the RSCP slot from which it was taken.

11. Re-install the drive removed at 2.2.3.1 (10).

12. Using a terminal on the HMI processor:

a. Install License disk into the HMI. Double click the “Mount CDROM” icon on the desktop. Double click the “cdrom” on the desktop

b. Open the “README.txt” in the cdrom window.

c. Follow the instructions in the README.txt window for installing the licenses.

d. When propted for a password, type: adminAN/SPQ-15(V)

e. Press “enter” to continue.

f. Press “enter” to leave all passwords to default.

g. Select “1” for RSDS1.

13. Verify the correct License files were transferred and that the “spxinit” service restarted successfully and are as shown on the OE and License Disk Request Form for the specified Procesor Slot..

RSCP
1
2
4
5
6
8
9

Verified:

14. Close all windows and eject disk.

15. Install the correct configuration for the RSDS unit.

2.3

TEST SECTION

This section performs functional tests.

2.3.1 BIT and STATUS Load Verification

1. Open the HMI drawer, click the "On" button on the HMI drawer and observe that the unit powers up with a Red Hat Linux desktop for the HMI processor assembly.

2. Log into the HMI processor using "diagnostics" as the user account and "diagAN/SPQ-15(V)" as the password.

Verified:___________

3. Using the HMI drawer, click the “Applications” menu item at the top of the screen and select “FES Applications” then “Diagnostic Display RSDS1”. Verify each component listed in Table 2.3.1-1 displays a green status. Place a check mark in the “Checked” block upon as each item is verified. NOTE: A device status may change from green to red, then back to green due to a false negative. If a status is observed as red, confirm that it returns back to green.

Table 2.3.1-1. Module Integrity Test

SUB-ASSEMBLY
CHECKED

RSCP Slot 1 ENET 1

RSCP Slot 1 ENET 2

RSCP Slot 2 ENET 1

RSCP Slot 2 ENET 2

RSCP Slot 4 ENET 1

RSCP Slot 4 ENET 2

RSCP Slot 5 ENET 1

RSCP Slot 5 ENET 2

RSCP Slot 6 ENET 1

RSCP Slot 6 ENET 2

RSCP Slot 8 ENET 1

RSCP Slot 8 ENET 2

RSCP Slot 9 ENET 1

RSCP Slot 9 ENET 2

HMI Computer ENET 1

HMI Computer ENET 2

Network Switch 1

Network Switch 2

Power Conditioner 1

Power Conditioner 2

Network Switch 1 Scan Converter Link Status

Network Switch 2 Scan Converter Link Status

Network Switch 1 HMI Link Status

Network Switch 2 HMI Link Status

Network Switch 1 Power Conditioner Link Status

Network Switch 2 Power Conditioner Link Status

Verified:___________

2.3.2 Automated Tests

Table 2.3.2-1 lists the name and description of the automated test to be ran on the LRADDS Remote Rack Test Rack. Functional tests will be performed using the setup per Figure 2.2.1-2.

Table 2.3.2-1. Test Files

NAME
TEST DESCRIPTION
ESTIMATED RUN TIME
COMPLETE
NDS-001
RS-422 Nav Data Test
25 Minutes

1. Make sure the HMI processor on the Linux test set is turned OFF.

2. Select the LRADDS Tester icon on the initial windows screen.

3. Select ‘test info”, then enter the tester ID.

4. Enter the serial number of the Unit. Enter “RSDSxxx” where xxx is the current rack serial number. This is to keep from overwriting a DIM board test with the same serial number as the UUT.

5. Select module level testing.

6. Select Final testing.

7. Select DIM 456357-1.

8. From the displayed Main Screen Menu, select the LOAD TEST option. A dialog box with the names of the tests that can be run will be displayed.

9. Select NDS-001 and then click continue.

10. On the LRADDS Remote Rack Test Rack, the Main Screen will be displayed showing the entered information. From this display, select the BEGIN TEST option. The program will now display dialog boxes to provide the operator with step-by-step instructions for completing the test. Upon completion of each test, annotate the appropriate entry in Table 2.3.2-1.

Table 2.3.2-2 lists the name and description of the automated test to be ran on the LRADDS RSDS Test Rack. Functional tests will be performed using the setup per Figure 2.2.1-2.

Table 2.3.2-2. Verification Table

TEST FILE
TEST
ESTIMATED RUN TIME
COMPLETE
LNST-102
Network Switch Test
10 Minutes
LNST-010
RSDS Test Selector
30 Minutes

11. Ensure that a single Ethernet cable from the LRADDS Test Rack is connected to port A1A7 on the network switch of the UUT and that there are no other connections to other RSDS racks or to the local Naval network.

12. Make sure the HMI processor on the Linux test set is turned OFF.

13. Make sure that HyperTerminal, and any other program that utilizes the serial port on the LRADDS Remote Test Rack computer are not running.

14. While the NDS test is running on the test set, Open a terminal by right-clicking on the Desktop and then selecting "Open Terminal".

15. In the terminal window, run the Network Switch test script by typing:

LNST-102 –u<tester> -n<serial> and then pressing the return key.

Select "RSDS1 Rack Test".

Verify that there are no failures.

Verified:___________

16. Close out the terminal window.

17. While the NDS test is still running on the test set, begin LNST-010.

18. Centered in the menu bar of the LRADDS Test Computer is a "computer" icon for the LRADDS RSDS test. Click on the icon to run the test.

19. Enter the employee name or employee number in the dialog box when it is presented.

20. Enter the serial number of the UUT in the dialog box when it is presented.

21. When prompted for the network name, enter “rsds1.”

22. A terminal window will open in the background that will follow the active entries in the results log file.

23. A dialog box labeled “select test” will be presented. Select "RSCP/HMI_Computer" and click “OK.”

24. Verify that the eight (8) processors (hmi, rscp1, rscp2, rscp4, rscp5, rscp6, rscp8, rscp9) are listed in the dialog box.

25. Select each of the processors and verify that the test completes without failure.

HMI
RSCP1
RSCP2
RSCP4
RSCP5
RSCP6
RSCP8
RSCP9

Verified:

26. Select “Reset” and then click on “OK.”

27. The dialog box labeled “select test” will be presented. Select the button for "A23_Port_Test".

28. Choose the button for the RSDS #1.

29. A dialog box will be presented advising to ensure that there are no copper Ethernet cables connected to the UUT. Click on "OK" to proceed.

30. A Terminal window will open in the background that will follow the active network queries in a temporary file.

31. Follow on screen prompts and verify a [PASS] message is reported in the Terminal window for each port on the A23 panel. Use FES Drawing 456001 Brocade Replacement dual network switch SFP connection table to verify the network switch port associated with the A23 port under test indicates a connection. Click "OK" to continue after each cable connection has been made to A23 as instructed in the dialog box.

Port
Checked
Port
Checked

A23 J101

A23 J122

A23 J102

A23 J123

A23 J103

A23 J124

A23 J104

A23 J125

A23 J105

A23 J126

A23 J106

A23 J127

A23 J107

A23 J128

A23 J108

A23 J129

A23 J109

A23 J130

A23 J110

A23 J131

A23 J111

A23 J132

A23 J112

A23 J133

A23 J113

A23 J134

A23 J114

A23 J135

A23 J115

A23 J136

A23 J116

A23 J137

A23 J117

A23 J138

A23 J118

A23 J139

A23 J119

A23 J140

A23 J120

A23 J141

A23 J121

A23 J142

32. The dialog box labeled “select test” will be presented again. Select "Power_Conditioner" and click “OK.”

33. Select address 53 and press “OK”. Verify no error was reported.

Verified:___________

34. Select address 54 and press “OK”. Verify no error was reported.

Verified:___________

35. Select “QUIT”.

36. From the select dialog box, select "scandemo".

37. Select “RSDS #1” when prompted. Two instances of the dwellsim radar simulator will launch in two small terminal windows at the upper right part of the screen. A third window will open directly below those to launch the first scan demo.

38. Select a processor and then click “OK” to start the test. Each scan demonstration takes about 5 seconds to launch. After a bright green rotating scan is visible, a dialog box will be displayed. Verify a complete, clockwise rotating radar sweep is displayed. Using FES Drawing 456001 Brocade Replacement dual network switch SFP connection table, remove the eth0 cable from the network switch for the selected processor and verify the correct LED on the front of the selected processor is off.

Verified:___________

39. Reconnect the eth0 cable to the network switch. Remove the eth1 cable from the network switch for the selected processor and verify the correct LED on the front of the selected processor is off.

Verified:___________

40. Click “OK.”

41. The scan demo application will close and another radar display will be shown after about 5 seconds. Verify that the second demo application has run with a complete, clockwise rotating sweep that is not as intense as the first demo before clicking “OK.”

42. Verify each remaining processor by repeating steps 38-41 above and then placing a check mark in the “Checked” box below as each one is verified.

Processor
Checked

rsds1-rscp1-eth0 rsds1-rscp1-eth1 rsds1-rscp2-eth0 rsds1-rscp2-eth1 rsds1-rscp4-eth0 rsds1-rscp4-eth1 rsds1-rscp5-eth0 rsds1-rscp5-eth1 rsds1-rscp6-eth0 rsds1-rscp6-eth1 rsds1-rscp8-eth0 rsds1-rscp8-eth1 rsds1-rscp9-eth0 rsds1-rscp9-eth1

43. Using FES Drawing 456001 Brocade Replacement dual network switch SFP connection table, remove the eth0 cable from the network switch for the HMI processor and verify the correct LED on the front of the HMI processor is off.

Verified:___________

44. Reconnect the eth0 cable to the network switch. Remove the eth1 cable from the network switch for the HMI processor and verify the correct LED on the front of the HMI processor is off.

Verified:___________

45. Allow the NDS test to complete before continuing, then disconnect all network connections between the LRADDS Test Rack and the UUT in preparation for the A23 Rear Panel test.

46. Verify that the entries for all of the processor, power conditioner and port tests are present on the Desktop of the LRADDS Test Computer under the "456001-1.{serial_number}.rsds" file name.

Verified:___________

47. On the HMI Drawer, click "System" at the top of the screen and select "Log Out diagnostics…" to log off.

Verified:___________

48. Verify that the Hour Meter on the front panel has incremented correctly during test.

Verified:___________

49. Copy all data files to the network drive data3\Shared Data\Naval Systems\Test Data\part number\serial number.

Comments:

Validation

This sheet is supplied as a validation of the completion and accuracy of the data contained herein. The Test Technician will sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. Signature by the Quality Engineer is an acknowledgement that the test data has been reviewed for completion and accuracy. The applicable test/inspection stamps will be affixed by the signature blocks

Test Technician: ________________________________Date:____________

Quality Engineer: _______________________________Date:____________

ADDENDUM A

CHANGING THE IP ADDRESS and community string of the Power conditioner NOTE: When configuring the IP address of two Power Conditioners, turn OFF the Power Conditioner that is not going to be configured. Configure the one powered ON, and repeat the following steps for the second one after the first one is configured.

1. On the Test Computer, open the Terminal by right-clicking on the desktop and selecting “Open Terminal.”

2. At the prompt of the Terminal, access the Power Conditioner via Minicom by typing “minicom” in the Terminal and press “Enter.”

3. Sign in to the Power Conditioner by entering “admin12” for the password and press “Enter.” This will bring up the USHA Configuration Utility Main Menu which can be seen in Figure Add A-1.

Figure Add A-1. USHA Configuration Utility Main Menu

4. At the “=>” prompt, enter ‘1’ and press “Enter” for the USHA Configuration. This will bring up the USHA Configuration Menu which can be seen in Figure Add A-2 Figure Add A-2. USHA Configuration Menu

5. At the “=>” prompt, enter ‘1’ and press “Enter” for System Group. This will bring up the System Group Configuration Menu which can be seen in Figure Add A-3.

Figure Add A-3. System Group Configuration Menu

6. At the “=>” prompt, enter ‘1’ and press “Enter” to configure the IP Address. This will bring up the IPv4 Configuration Menu which can be seen in Figure Add A-4.

Figure Add A-4. IPv4 Configuration Menu for Reassigning IP Address

7. At the “=>” prompt, enter ‘1’ and press “Enter” to set the IP Address.

8. Enter 172.16.0.XX and press “Enter” to set the new IP Address.

9. At the “=>” prompt, enter ‘0’ and press “Enter” to return to System Group Configuration Menu seen in Figure Add A-3.

10. At the “=>” prompt, enter ‘0’ and press “Enter” to return to USHA Configuration Menu seen in Figure Add A-2.

11. At the “=>” prompt, enter ‘2’ and press “Enter” for Control Group. This will bring up the Control Group Configuration Menu which can be seen in Add A-5.

Figure Add A-5. Control Group Configuration Menu

12. At the “=>” prompt, enter ‘2’ and press “Enter” to change the Read-Only Community String.

13. Enter “dfltRO_AN-SPQ-15V-C” and press “Enter” to set the New Community String.

14. At the “=>” prompt, enter ‘0’ and press “Enter” to return to USHA Configuration Utility Main Menu seen in Figure Add A-1.

15. At the “=>” prompt, enter ‘0’ and press “Enter” to exit the USHA Configuration.

16. At the “Ready” prompt, press “Ctrl-a” to access the Minicom menu.

17. Press ‘x’ and press “Enter” to leave the Minicom session.

18. At the prompt, type “exit” and press “Enter” to close the Terminal window.

APPENDIX A

AS-BUILT DOCUMENTATION

APPENDIX B

PRODUCTION ROUTERS

APPENDIX C

NON-CONFORMANCE REPORTS (NCRs)

APPENDIX D

OE AND LICENSE REQUEST FORM

OE / SPx LICENSE REQUEST FORM

RSDS (part number 456001-1) Serial Number ________ Job Number _______________

License Number
License Type
Scan Type
S/W No.
Themis S/N
FES S/N
Processor Slot
PPI+GWS
A/B Scan
456146
PPI
A Scan
456145
PPI
A Scan
456145
PPI+GWS
A/B Scan
456146
PPI
A Scan
456145
PPI
A Scan
456145
PPI
A Scan
456145

Operating Environment, part number 456257 Revision ____, Version __________ OE and License disks created by: _______________________________

OE and License disks verifies by: ________________________________

CM: _______________________________________________________

ACCEPTANCE TEST PROCEDURE

FOR THE RADAR SIGNAL DISTRIBUTION

SWITCHBOARD (RSDS)

(P/N 456001-1)

S/N: _________________

12 OCTOBER 2015

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only due to protecting technical, operational, or operational use information from automatic dissemination under the International Exchange Program or by other means as determined on or after date of task order award. Other requests for this document shall be referred to NAVSEA CDSA Code F31.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

Prepared By:

FRONTIER ELECTRONIC SYSTEMS CORP.

P.O. BOX 1023

STILLWATER, OKLAHOMA 74076-1023

| [ USHA Configuration Utility Main Menu ] |

1. USHA Configuration

2. UPS Parameters

3. Access Control Table

4. Domain User Table

5. Trap Receiver Table

6. SNMPv3 USM Table

7. Reset Configuration To Default

8. Restart USHA

9. UPS Pass-Through

0. Exit

| [ USHA Configuration Menu ] |

1. System Group

2. Control Group

3. Parameter Group

4. Email Group

5. Web Authentication Group

6. Ping Group

0. Return to previous menu

| [ System Group Configuration Menu ] |

USHA Version : USHA Pro II Mini Card v6.01 (SN 1121001919086)

Ethernet address : 00 E0 D8 13 74 D9

1. IPv4 Configuration

2. IPv6 Configuration

3. Date and Time

4. DNS IP Address : 192.168.7.3

| [ IPv4 Configuration Menu ] |

1. IPv4 Address : 172.16.0.250

2. IPv4 Gateway Address : 0.0.0.0

3. IPv4 Network Mask : 255.255.254.0

| [ Control Group Configuration Menu ] |

1. HTTP Login Username : USHA

2. Community Read-Only : public

3. Community Read/Write : *

4. BOOTP/DHCP Control : Enabled

5. TFTP/HTTP Upgrade Control : Enabled

6. PING Echo Control : Enabled

7. Telnet Control

8. HTTP Control

9. SNMP Control

A. SMTP Port : 25

B. SSH Control

_1506320354.vsd Port 12

_1506320355.vsd LRADDS Test Rack RX-4 Network Switch

_1506320353.vsd Weight Position (1)

RSCP Processor 1

RSCP Processor 2

Wt Pos (2) RSCP Proc. 3

Fan Assembly

RSCP Processor 4

RSCP Processor 5

RSCP Processor 6

Wt Pos (3) RSCP Proc. 7

RSCP Processor 8

HMI Processor

HMI Drawer

Ethernet Switch 2

Cable Tray

Power Conditioner 1

Power Conditioner 2

Fan

Power Supply Panel Assembly

Temperature Controller Display

Sub-Component Circuit Breaker Assembly

Main Circuit Breaker Assembly

RSCP Processor 9

Blank Panel

RS422 to RS232 Conv.

3U Blank Panel

3U Blank Panel

Ethernet Switch 1

File details come from the government source that posted it. Updated .