455105A ATP for the Extender Card.doc

455105A

REVISIONS

STILLWATER, OKLAHOMA 74076-1023

FOR THE EXTENDER CARD

(P/N 456104-1)

CODE IDENT.

63812 455105A

ACCEPTANCE TEST PROCEDURE

FOR THE EXTENDER CARD

(P/N 456104-1)

TABLE OF CONTENTS

Section Title Page

GENERAL

11.1

DOCUMENT OVERVIEW

11.2

PURPOSE

11.3

TEST EQUIPMENT

21.4

GENERAL REQUIREMENTS

21.4.1 Production Routers

21.4.2 Test Conditions

21.4.3 Non-Conformance Reports

21.4.4 Test Data

FACTORY ACCEPTANCE TEST

32.1

FUSE VERIFICATION

42.2

TEST SETUP

42.3

AUTOMATED TEST

52.4

SIGNATURES

APPENDIX A

PRODUCTION ROUTERS

A-1

APPENDIX B

NON-CONFORMANCE REPORTS

B-1

LIST OF FIGURES

Figure Title Page 32.1-1 Fuse Verification

LIST OF TABLES

Table Title Page 11.3-1 Test Equipment

42.1-1 Fuse Table

SECTION 1

GENERAL

This document contains the test requirements for the production/acceptance testing of the Extender Card (456104-1).

1.1 DOCUMENT OVERVIEW

This document contains the following test sections:

Section 1 provides general unit and document information.

Section 2 provides unit setup and factory acceptance test procedures.

1.2

PURPOSE

The purpose of this test is to prove continuity and that there are no inappropriate shorts on the Extender Card (456104-1). The tester will pass a TTL-level signal through each pin on one side of the Extender Card one at a time. All pins on the other side are scanned to verify continuity and that there are no inappropriate shorts.

1.3

TEST EQUIPMENT

Table 1.3-1 lists the equipment required to perform the procedures contained in this document. Enter the serial number and calibration expiration date for each piece of test equipment listed in the table.

Table 1.3-1. Test Equipment

EXP. DATE

NOTE

Ensure Extender Card Tester (P/N 500161-1) has Power Supply (P/N 500190-1 or equivalent) installed.

1.4

GENERAL REQUIREMENTS

1.4.1 Production Routers Insert all Production and Test Routers for the unit into Appendix A.

1.4.2 Test Conditions

Unless otherwise specified herein, testing will be performed at standard room ambient temperature, 60° to 80°F.

1.4.3 Non-Conformance Reports Non-Conformance Reports (NCRs) will be used to document test failures in accordance with FES-QSP-8.3-3 when required. A copy of each NCR will be inserted into Appendix B.

1.4.4 Test Data

Successful completion of each test will be annotated within this procedure.

SECTION 2

FACTORY ACCEPTANCE TEST

2.1

FUSE VERIFICATION

Remove and replace each fuse on the front of the Extender Card. Using Figure 2.1-1 and Table 2.1-1, verify that the correct label, with the correct value fuse is in the correct location.

Figure 2.1-1. Fuse Verification

Verified: __________________

Table 2.1-1. Fuse Table

Verified: __________________

2.2

TEST SETUP

1. Insert the P1/P2 end of the Extender Card into the Extender Card Tester VME chassis and press firmly to the backplane.

2. Connect cables labeled P1 and P2 of the Extender Card Tester to J1 and J2 of the Extender Card.

3. Turn ON Extender Card Tester Power.

2.3

AUTOMATED TEST

1. Set the rotary switch (BD SELECT) on the front panel of the Extender Card Tester to the CONV. EXTENDER position.

2. Press and release the switch labeled S2 to initiate test. (An indicator labeled "Testing" will remain lit while test is performed).

3. Verify that the indicator labeled "Pass" is lit upon completion of automated test.

Verified: __________________

4. Turn OFF Extender Card Tester power.

2.4

SIGNATURES

Comments:

VALIDATION

This sheet is supplied as a validation of the completion and accuracy of the data contained herein. The Test Technician shall sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. Signature by the Quality Engineer is an acknowledgement that the test data has been reviewed for completion and accuracy. Test stamps shall be affixed by the signature blocks.

Test Technician: ________________________________________ Date: __________________

Quality Engineer: _______________________________________ Date: __________________

APPENDIX A

PRODUCTION ROUTERS

APPENDIX B

NON-CONFORMANCE REPORTS

ACCEPTANCE TEST PROCEDURE

FOR THE EXTENDER CARD

(P/N 456104-1)

S/N: _________________

24 APRIL 2014

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only due to protecting technical, operational, or operational use information from automatic dissemination under the International Exchange Program or by other means as determined on or after date of task order award. Other requests for this document shall be referred to NAVSEA CDSA Code F31.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

Prepared By:

FRONTIER ELECTRONIC SYSTEMS CORP.

P.O. BOX 1023

STILLWATER, OKLAHOMA 74076-1023

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