455063H ATP for the SBC.doc

455063H

SHAPE \* MERGEFORMAT

REVISIONS

STILLWATER, OKLAHOMA 74074

FOR THE SINGLE BOARD

COMPUTER (SBC)

(P/N 456105-1 or 456570-1)

CODE IDENT.

63812 455063H

ACCEPTANCE TEST PROCEDURE

FOR THE SINGLE BOARD

COMPUTER (SBC)

(P/N 456105-1 or 456570-1)

TABLE OF CONTENTS

Section Title Page

GENERAL INFORMATION

1.1

SCOPE

1.2

PURPOSE

1.3

TEST EQUIPMENT

1.4

FUNCTIONAL TEST SETUP

1.5

GENERAL REQUIREMENTS

1.5.1 Production Routers 1.5.2 Test Conditions 1.5.3 Failure Reporting 1.5.4 Script Files and Firmware 1.5.5 Test Data

ACCEPTANCE TEST

2.1

SBC CONFIGURATION

2.2

INSTALLATION AND SETUP PROCEDURE

2.3

TEST PROGRAM

APPENDIX A

PRODUCTION ROUTERS

A-1

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs) B-1

TABLE OF CONTENTS (Continued)

LIST OF FIGURES

Figure Title Page 1.1-1 Testing Flow 1.4-1 Functional Test Setup 2.1-1 SBC Jumper Settings

LIST OF TABLES

Table Title Page 1.3-1 Test Equipment 1.5.4-1 Script Files and Firmware 2.1-1 SBC Jumper Settings

SECTION 1

GENERAL INFORMATION

1.1

SCOPE

This document contains the test requirements for the acceptance testing of the Single Board Computer (SBC) (P/N 456105-1 or 456570-1). This document contains the following sections:

Section 1: General Information

Section 2: Acceptance Test The figure below illustrates the order of testing.

Figure 1.1-1. Testing Flow 1.2

PURPOSE

The purpose of this document is to demonstrate that the Single Board Computer (SBC), as manufactured by Frontier Electronic Systems, meets or exceeds all requirements identified within this document.

1.3

TEST EQUIPMENT

Table 1.3-1 lists the equipment required to perform the procedures contained in this document.

Table 1.3-1. Test Equipment

SPECIFICATIONS

CALIBRATION

EXP. DATE

1.4

FUNCTIONAL TEST SETUP

Figure 1.4-1 illustrates the equipment required to perform the procedures contained in this document.

Figure 1.4-1. Functional Test Setup

1.5

GENERAL REQUIREMENTS

1.5.1 Production Routers

Insert the Production Routers for the module into Appendix A.

1.5.2 Test Conditions

Unless otherwise specified herein, testing shall be performed at standard room ambient temperature, 60( to 80(F.

1.5.3 Failure Reporting

Non-Conformance Reports (NCRs) shall be used to document test failures in accordance with FES-QSP-8.3-3 when required. A copy of the NCR shall be included under Appendix B.

1.5.4 Script Files and Firmware

Table 1.5.4-1 lists the script files and firmware required to perform the procedures listed in this document. The scripts LNST-024 and LNST-025 are installed as part of the RPM found under \Mstr_software\456377\-01 Rev X\ (where X is the latest revision).

Table 1.5.4-1. Script Files and Firmware

1.5.5 Test Data Successful completion of each test shall be annotated within these procedures. Test data recorded during automated testing shall be maintained on the FES network at data3\Shared Data\Naval Systems\Test Data\part number\serial number.

SECTION 2

ACCEPTANCE TEST

2.1

SBC CONFIGURATION

1. To determine your Baseboard type and configuration, check the sticker located near the VME P2 connector. It contains information on board type and revision, memory allocation, CPU speed, serial number, and Ethernet addresses.

For example:

Themis [TC2D64/1-XXXX-2160-V32] [PYYYY] (where XXXX is the amount of on-board memory and YYYY is the serial number of the module)

ETHERNET [00 80 B6 04 70 F6] [00 80 B6 04 70 F7]

which is interpreted as follows:

• Board Type (Model): TC2D64/1

• SDRAM: XXXX MBytes

• CPU Frequency: 2160 MHz

• Revision: 32

• Serial Number: PYYYY

• Ethernet Address(es): 00 80 B6 04 70 F6 and 00 80 B6 04 70 F7

2. Verify the baseboard configuration sticker lists the model number “TC2D64/1-XXXX-2160-V32” (where XXXX is a minium of 2048).

Verified:___________

3. Enter the Themis serial number for the SBC (P/N 456105-1 or 456570-1).

4. Enter the Themis MAC Addresses for the SBC (P/N 456105-1 or 456570-1).

5. Enter the FES Serial number for the SBC (P/N 456105-1 or 456570-1).

6. Ensure that the SBC factory jumper positions are in agreement with Table 2.1-1.

Jumper positions are shown in Figure 2.1-1.

Table 2.1-1 SBC Jumper Settings

JP2

X

NOTE: JP1 is located underneath the CPU heat sink and only the silkscreen reference designator can easily be obvsered. This jumper is not user-configurable.

Figure 2.1-1. SBC Jumper Settings 2.2

INSTALLATION AND SETUP PROCEDURE

The Installation and Setup Procedure verifies the test configuration.

1. Ensure the IIU Test Chassis or CRC are powered OFF.

2. Install the SBC under test into the IIU Test Chassis per Figure 1.4-1 or a CRC with both SBC ethernet ports connected to the LRADDS Test Rack network switch.

3. Insert a copy of the SBC OE Installation disk into an eSATA or USB disk drive attached to the Single Board Computer.

a. For P/N 456105-1, use 456383 SBC OE Installation Disk.

b. For P/N 456570-1, use 456566 SSDS SBC OE Install Disk.

4. Apply power to the unit under test.

5. During the boot process, repeatedly press the delete key to enter the BIOS setup menu.

6. Navigate to the “Boot” tab.

7. Select “Boot Device Priority”.

8. Move the CD/DVD drive to the first entry and the HDD device to the second entry by repeatedly selecting the item and pressing the “+” key to move it up until the entry is in the proper location. Instructions to this effect are shown in the sidebar on the right of the screen.

9. Press F10 to save the settings and reboot.

10. The installation disk will automatically install the operating system and then eject the disk. This should take about 10 minutes to complete.

11. Verify the operating environment installation completed.

Verified:___________

2.3

TEST PROGRAM

These procedures are performed using the LRADDS Tester.

This section contains the steps for conducting a preliminary test of the Single Board Computer (SBC).

1. Power down the Windows LRADDS Test Computer (Remote).

2. Apply power to the unit under test.

3. Wait one (1) minute to allow the SBC to boot.

4. Verify modules far left front panel SYS STATUS LED is lit (red) indicating the software has loaded.

5. Log into the LRADDS Test Rack computer.

6. On the LRADDS Test Rack computer, open a terminal session by "right-button-clicking" on the desktop and selecting "Open Terminal".

7. In the terminal window, enter the command “LNST-024”.

A dialog box will present itself, select the SBC to be tested.

8. Verify that 14 VncViewer windows open. This can be done by checking that the VncViewer entry on the task bar shows “(14)” next to the application title.

Verified:___________

9. When the windows are open, respond to the prompt "Hit any key when ready" by pressing the <return> key.

10. Verify there are no items that report “FAIL”.

11. Respond to the prompt "Hit any key when ready" by pressing the <return> key.

12. Verify there are no items that report “FAIL”. Alternate items will report “no connection.”

13. Respond to the prompt "Hit any key when ready" by pressing the <return> key.

14. Verify there are no items that report “FAIL”. All items will report “No Connection, Expected.”

15. In the terminal window, enter the command “LNST-025”.

16. Answer the prompts for operator name or number and any additional prompts for serial number, part number, etc. if they present themselves.

17. Verify that there are no "FAIL" indicators from the test.

Verified:___________

18. Copy the log file on the desktop for the unit under test to removable media and store the results in the FES network at "Shared Data\Naval Systems\Test Data" in the folder for this part number.

19. Power OFF the unit under test.

20. Remove the SBC under test.

21. Power ON the Windows LRADDS Test Computer (Remote).

Comments:

Validation

This sheet is supplied as a validation of the completion and accuracy of the data contained herein. The Test Technician will sign and date as an indication that all instructions have been followed and that each test step has been successfully completed. Signature by the Quality Engineer is an acknowledgement that the test data has been reviewed for completion and accuracy. The applicable inspection or test stamp will be affixed by the signature blocks

Test Technician: ________________________________Date:____________

Quality Engineer: _______________________________Date:____________

APPENDIX A

PRODUCTION ROUTERS

APPENDIX B

NON-CONFORMANCE REPORTS (NCRs)

ACCEPTANCE TEST PROCEDURE

FOR THE SINGLE BOARD

COMPUTER (SBC)

(P/N 456105-1 or 456570-1)

P/N: _________________

S/N: _________________

04 SEPTEMBER 2019

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only due to protecting technical, operational, or operational use information from automatic dissemination under the International Exchange Program or by other means as determined on or after date of task order award. Other requests for this document shall be referred to NAVSEA CDSA Code F31.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

Prepared By:

FRONTIER ELECTRONIC SYSTEMS CORP.

4500 W. 6th Avenue

STILLWATER, OKLAHOMA 74074

_1300076715.vsd

TEST SECTION

Single Board Computer TEST

START TEST

PASS

Re-Install software

TEST COMPLETE

YES

NO

_1460351822.vsd text

Interface Panel RIU

CX (2) to NW Switch

Protocol Analyzer H/W and SW (LEDA Plus)

Backplane

Power Supply

RIM (Golden)

RIM (Slot 2)

RIM (Slot 3)

RIM (Slot 4)

Interface Panel DIU

DIM (Golden)

DIM (Slot 2)

DIM (Slot 3)

DIM (Slot 4)

SpySSM

SSM

Interface Panel IIU

IIM (Slot 1)

IIM (Slot 2)

IIM (Slot 3)

IIM (Slot 4)

RIM Test Chassis (RIU)

DIM Test Chassis (DIU)

IIM Test Chassis (IIU)

IIM (Slot 5)

IIM (Slot 6)

IIM (Slot 7)

QSDM (Slot 8)

MC (Slot 9)

LRADDS Test Rack

NW Sw

Big Iron 24 port Network Switch

Dual Scan Cvtr Computer

Dual Scan Cvtr Computer

HMI Computer w/RS422 conv

Power Conditioner

2 -T

Test Computer (Supermicro X7DBN Motherboard w/ 3 ea Intel EXPI9404PTL Quad Port NIC)

To Port Under test

RADDS to 6W

Test System Configured For IIU - SBC Test

Display

Keyboard

CX (2) To IIU - SBC

SBC (UUT, Slot 10)