Addendum_D_07_18_00_-_MONUMENT_TRAFFIC_COATINGS_-__2022-0712_0002.pdf

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Attached to
BOST 254798 - Restore Dorchester Heights Monument
Solicitation number
140P2023R0023
Issued by

About this file

This document is a specification section outlining traffic coating requirements for a federal construction project to restore the Dorchester Heights Monument and hardscapes. The project is solicited under solicitation number 140P2023R0023 by the National Park Service National Office within the Department of the Interior.

The specification requires applying traffic coatings to pedestrian areas of a concrete slab using a urethane-based system. It specifies preparatory work, material requirements including primer and joint sealants, and application procedures. A pedestrian urethane coating is to be applied in a three-step process comprising a base coat, intermediate coat, and wear coat with aggregate. Coating thicknesses, material performance standards, and a five-year warranty period are defined. Quality assurance and testing requirements during application and material sampling are also outlined.

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BOST - 227374 & BOST - 254798 07 18 00 - 1

MONUMENT TRAFFIC COATINGS

SECTION 07 18 00 - MONUMENT TRAFFIC COATINGS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes traffic coatings for the following applications:

1. Pedestrian traffic coating at level 3 concrete slab only.

1.3 PREINSTALLATION MEETINGS

A. Preinstallation Conference: Conduct conference at Project site.

1.4 ACTION SUBMITTALS

A. Product Data: For each type of product, including installation instructions.

B. Shop Drawings: For traffic coatings.

1. Include details for treating substrate joints and cracks, flashings, deck penetrations, and other termination conditions.

C. Samples for Verification: For each type of exposed finish, prepared on rigid backing.

1. Provide stepped Samples on backing to illustrate buildup of traffic coatings.

1.5 CLOSEOUT SUBMITTALS

A. Maintenance Data: For traffic coatings to include in maintenance manuals.

1.6 QUALITY ASSURANCE

A. Installer Qualifications: An authorized representative who is trained and approved by manufacturer.

B. Provide the following upon request:

1. Qualification Data: For Installer.

2. Product Certificates: For each type of traffic coating.

1.7 FIELD CONDITIONS

A. Environmental Limitations: Apply traffic coatings within the range of ambient and substrate temperatures recommended in writing by manufacturer. Do not apply traffic coatings to damp or wet substrates, when temperatures are below 40 deg F, when relative humidity exceeds 85 percent, or when temperatures are less than 5 deg F above dew point.

1. Do not apply traffic coatings in snow, rain, fog, or mist, or when such weather conditions are imminent during the application and curing period. Apply only when frost-free conditions occur throughout the depth of substrate.

BOST - 227374 & BOST - 254798 07 18 00 - 2

B. Do not install traffic coating until items that penetrate membrane have been installed.

1.8 WARRANTY

A. Manufacturer's Warranty: Manufacturer agrees to repair or replace traffic coating that fails in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Adhesive or cohesive failures.

b. Abrasion or tearing failures.

c. Surface crazing or spalling.

d. Intrusion of water, oils, gasoline, grease, salt, deicer chemicals, or acids into deck substrate.

2. Warranty Period: Five years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MATERIALS, GENERAL

A. Material Compatibility: Provide primers; base-, intermediate-, and topcoat; and accessory materials that are compatible with one another and with substrate under conditions of service and application, as demonstrated by manufacturer based on testing and field experience.

B. Source Limitations:

1. Obtain traffic coatings from single source from single manufacturer.

2. Obtain primary traffic-coating materials, including primers, from traffic-coating manufacturer. Obtain accessory materials including aggregates, sheet flashings, joint sealants, and substrate repair materials of types and from sources recommended in writing by primary material manufacturer.

3. Obtain pavement-marking paint from single source from single manufacturer.

C. Traffic Coating: Manufacturer's standard, traffic-bearing, seamless, high-solids-content, cold liquid-applied, elastomeric, waterproofing membrane system with integral wearing surface.

1. Basis-of-Design Product: Subject to compliance with requirements, provide Tremco product indicated on Drawings or comparable product by one of the following:

a. BASF Construction Chemicals, LLC - Building Systems.

b. Neogard; Division of Jones-Blair.

c. Pecora Corporation.

d. Sherwin-Williams Company (The).

2.2 TRAFFIC COATING TC-1

A. Material: Urethane.

B. Use: Pedestrian.

C. Preparatory and Base Coats: Apply base coat per manufacturer's written instructions.

1. Thickness: Minimum dry film thickness 20 mils.

D. Wear/Top Coat: Apply wear/top coat per manufacturer's written instructions (liquid membrane and aggregate) and back roll to encapsulate aggregate into liquid membrane.

1. Thickness: Minimum dry film thickness 12 mils, measured excluding aggregate.

BOST - 227374 & BOST - 254798 07 18 00 - 3

2. Color: Match Contracting Officer (CO)'s sample.

3. UV inhibitors: Use UV inhibitors when traffic coating is exposed to direct sunlight, as recommended by the traffic coating manufacturer.

E. Aggregate: Manufacturer's standard aggregate for each use indicated of particle sizes, shape, and minimum hardness recommended in writing by traffic coating manufacturer.

2.3 MATERIAL PERFORMANCE REQUIREMENTS

A. VOC Content: 100 g/L or less.

2.4 ACCESSORY MATERIALS

A. Primer: Liquid solvent-borne primer recommended for substrate and conditions by traffic-coating manufacturer.

1. Material: Urethane.

B. Joint Sealants: ASTM C 920.

C. Sheet Flashing: Nonstaining sheet material recommended in writing by traffic-coating manufacturer.

1. Thickness: Minimum 60 mils.

D. Adhesive: Contact adhesive recommended in writing by traffic-coating manufacturer.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for surface smoothness, surface moisture, and other conditions affecting performance of traffic-coating work.

B. Verify that substrates are visibly dry and free of moisture.

1. Test for moisture according to ASTM D 4263.

2. Test for moisture content by method recommended in writing by traffic-coating manufacturer.

C. Prepare written report, endorsed by Installer, listing conditions detrimental to performance of traffic-coating work.

D. Proceed with installation only after substrate construction and penetrating work have been completed and unsatisfactory conditions have been corrected.

1. Begin coating application only after minimum concrete-curing and -drying period recommended in writing by traffic-coating manufacturer has passed and after substrates are dry.

2. Application of coating indicates acceptance of surfaces and conditions.

http://www.arcomnet.com/sustainable_design.aspx?topic=187

BOST - 227374 & BOST - 254798 07 18 00 - 4

3.2 PREPARATION

A. General: Before applying traffic coatings, clean and prepare substrates according to ASTM C 1127 and manufacturer's written instructions to produce clean, dust-free, dry substrate for traffic-coating application. Remove projections, fill voids, and seal joints if any, as recommended in writing by traffic-coating manufacturer.

B. Schedule preparation work so dust and other contaminants from process do not fall on wet, newly coated surfaces.

C. Mask adjoining surfaces not receiving traffic coatings to prevent overspray, spillage, leaking, and migration of coatings. Prevent traffic-coating materials from entering deck substrate penetrations and clogging weep holes and drains.

D. Concrete Substrates: Mechanically abrade surface to a uniform profile acceptable to manufacturer, according to ASTM D 4259. Do not acid etch.

1. Remove grease, oil, paints, and other penetrating contaminants from concrete.

2. Remove concrete fins, ridges, and other projections.

3. Remove laitance, glaze, efflorescence, curing compounds, concrete hardeners, form-release agents, and other incompatible materials that might affect coating adhesion.

4. Remove remaining loose material to provide a sound surface, and clean surfaces according to ASTM D 4258.

3.3 TERMINATIONS AND PENETRATIONS

A. Prepare vertical and horizontal surfaces at terminations and penetrations through traffic coatings and at expansion joints, drains, and sleeves according to ASTM C 1127 and manufacturer's written instructions.

B. Provide sealant cants at penetrations and at reinforced and nonreinforced, deck-to-wall butt joints.

C. Terminate edges of deck-to-deck expansion joints with preparatory base-coat strip.

D. Install sheet flashings at deck-to-wall expansion and dynamic joints, and bond to deck and wall substrates according to manufacturer's written recommendations.

3.4 JOINT AND CRACK TREATMENT

A. Prepare, treat, rout, and fill joints and cracks in substrates according to ASTM C 1127 and manufacturer's written recommendations. Before coating surfaces, remove dust and dirt from joints and cracks according to ASTM D 4258.

1. Comply with recommendations in ASTM C 1193 for joint-sealant installation.

3.5 TRAFFIC-COATING APPLICATION

A. Apply traffic coating according to ASTM C 1127 and manufacturer's written instructions.

B. Apply the specified compositions for each type of traffic coating at locations as indicated on Drawings.

BOST - 227374 & BOST - 254798 07 18 00 - 5

C. Start traffic-coating application in presence of manufacturer's technical representative.

D. Verify that wet film thickness of each coat complies with requirements every 100 sq. ft..

E. Uniformly broadcast aggregate on coats specified to receive aggregate. Embed aggregate per system type and according to manufacturer's written instructions.

F. Apply traffic coatings to prepared wall terminations and vertical surfaces to height indicated;

omit aggregate on vertical surfaces where traffic coating terminates beyond four (4) inches up the wall.

G. Cure traffic coatings. Prevent contamination and damage during application and curing stages.

3.6 FIELD QUALITY CONTROL

A. Testing Agency: Owner will engage a qualified testing agency to perform the following field tests and inspections:

1. Materials Testing:

a. Samples of material delivered to Project site shall be taken, identified, sealed, and certified in presence of Owner and Contractor.

b. Testing agency shall perform tests for characteristics specified, using applicable referenced testing procedures.

c. Testing agency shall verify thickness of coatings during traffic-coating application for each 600 sq. ft. of installed traffic coating or part thereof.

2. If test results show traffic coating does not comply with requirements, remove and replace or repair the membrane as recommended in writing by traffic-coating manufacturer and make further repairs after retesting until traffic-coating installation passes.

B. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of replaced or additional work with specified requirements.

C. Prepare test and inspection reports.

3.7 PROTECTING AND CLEANING

A. Protect traffic coatings from damage and wear during remainder of construction period.

B. Clean spillage and soiling from adjacent construction using cleaning agents and procedures recommended by manufacturer of affected construction.

END OF SECTION 07 18 00

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