Addendum_A_04_20_00_-_MONUMENT_UNIT_MASONRY_-__2022-0610_0002.pdf
PDF 243 KB Posted
- Solicitation number
- 140P2023R0023
About this file
This specification section outlines requirements for monument unit masonry work on a federal contract opportunity to restore the Dorchester Heights Monument and associated hardscapes. Key details include specifications for building brick, mortar and grout mixes, metal flashing, control joints, and cleaning. Masonry anchors, ties, and joint reinforcement are also specified. The contractor must install flashing, weep holes, and control joints per the specifications. Work must meet tolerances for dimensions, lines, and joints. The contractor will be responsible for protection from weather, completing repairs, and disposing of waste.
The related federal contract opportunity is through the National Park Service for project number BOST 254798 to restore the Dorchester Heights Monument and hardscapes. No further information is provided on response dates, pricing terms, or other contract details.
View the file
Other files
Show 40 more
Latest 50 of 51 listed here. See the rest on GovTribe.
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
ISSUED FOR ADDENDUM A - 6/10/2022
BOST - 227374 & BOST - 254798 04 20 00 - 1
MONUMENT UNIT MASONRY
SECTION 04 20 00 - MONUMENT UNIT MASONRY
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Building (common) brick.
2. Masonry joint reinforcement.
3. Ties and anchors.
4. Embedded flashing.
5. Miscellaneous masonry accessories.
B. Related Requirements:
1. Division 03 Section "Cast-in-Place Concrete" for[ installing] dovetail slots for masonry anchors.
2. Division 05 Section "Metal Fabrications" for furnishing steel [lintels] [and] [shelf angles] for unit masonry.
3. Division 07 Section "Sheet Metal Flashing and Trim" for[ exposed] sheet metal flashing and for furnishing manufactured reglets installed in masonry joints.
4. Division 08 Section "Louvers and Vents" for wall vents (brick vents).
1.3 DEFINITIONS
A. CMU(s): Concrete masonry unit(s).
B. Reinforced Masonry: Masonry containing reinforcing steel in grouted cells.
1.4 PERFORMANCE REQUIREMENTS
A. Provide[ structural] unit masonry that develops indicated net-area compressive strengths at 28 days.
1. Determine net-area compressive strength of masonry from average net-area compressive strengths of masonry units and mortar types (unit-strength method) according to Tables 1 and 2 in ACI 530.1/ASCE 6/TMS 602.
1.5 PRECONSTRUCTION TESTING
A. Preconstruction Testing Service: Owner will engage a qualified independent testing agency to perform preconstruction testing indicated below. Retesting of materials that fail to comply with specified requirements shall be done at Contractor's expense.
1. Clay Masonry Unit Test: For each type of unit required, according to ASTM C 67 for compressive strength.
2. Mortar Test (Property Specification): For each mix required, according to ASTM C
109/C 109M for compressive strength[, ASTM C 1506 for water retention, and ASTM C 91 for air content].
BOST - 227374 & BOST - 254798 04 20 00 - 2
3. Mortar Test (Property Specification): For each mix required, according to ASTM C 780 for compressive strength.
4. Grout Test (Compressive Strength): For each mix required, according to ASTM C 1019.
5. Prism Test: For each type of construction required, according to ASTM C 1314.
1.6 ACTION SUBMITTALS
A. Product Data: For each type of product indicated.
B. Samples for Initial Selection:
1. brick, in the form of straps of five or more bricks.
2. Weeps/vents.
C. Samples for Verification: For each type and color of the following:
1. brick, in the form of straps of five or more bricks.
2. Weeps and vents.
3. Accessories embedded in masonry.
1.7 INFORMATIONAL SUBMITTALS
A. Qualification Data: For testing agency.
B. Material Certificates: For each type and size of the following:
1. Masonry units.
a. Include data on material properties and material test reports substantiating compliance with requirements.
b. For brick, include size-variation data verifying that actual range of sizes falls within specified tolerances.
c. For exposed brick, include test report for efflorescence according to ASTM C 67.
d. For masonry units, include data and calculations establishing average net-area compressive strength of units.
2. Cementitious materials. Include brand, type, and name of manufacturer.
3. Preblended, dry mortar mixes. Include description of type and proportions of ingredients.
4. Grout mixes. Include description of type and proportions of ingredients.
5. Joint reinforcement.
6. Anchors, ties, and metal accessories.
C. Statement of Compressive Strength of Masonry: For each combination of masonry unit type and mortar type, provide statement of average net-area compressive strength of masonry units, mortar type, and resulting net-area compressive strength of masonry determined according to Tables 1 and 2 in ACI 530.1/ASCE 6/TMS 602.
D. Cold-Weather and Hot-Weather Procedures: Detailed description of methods, materials, and equipment to be used to comply with requirements.
1.8 QUALITY ASSURANCE
A. Source Limitations for Masonry Units: Obtain exposed masonry units of a uniform texture and color, or a uniform blend within the ranges accepted for these characteristics, from single source from single manufacturer for each product required.
BOST - 227374 & BOST - 254798 04 20 00 - 3
B. Source Limitations for Mortar Materials: Obtain mortar ingredients of a uniform quality, including color for exposed masonry, from single manufacturer for each cementitious component and from single source or producer for each aggregate.
C. Masonry Standard: Comply with ACI 530.1/ASCE 6/TMS 602 unless modified by requirements in the Contract Documents.
D. Preinstallation Conference: Conduct conference at Project site to comply with requirements in Division 01 Section "Project Management and Coordination."
1.9 DELIVERY, STORAGE, AND HANDLING
A. Store masonry units on elevated platforms in a dry location. If units are not stored in an enclosed location, cover tops and sides of stacks with waterproof sheeting, securely tied. If units become wet, do not install until they are dry.
B. Store cementitious materials on elevated platforms, under cover, and in a dry location. Do not use cementitious materials that have become damp.
C. Store aggregates where grading and other required characteristics can be maintained and contamination avoided.
D. Deliver preblended, dry mortar mix in moisture-resistant containers designed for use with dispensing silos. Store preblended, dry mortar mix in delivery containers on elevated platforms, under cover, and in a dry location or in covered weatherproof dispensing silos.
E. Store masonry accessories, including metal items, to prevent corrosion and accumulation of dirt and oil.
1.10 PROJECT CONDITIONS
A. Protection of Masonry: During construction, cover tops of walls, projections, and sills with waterproof sheeting at end of each day's work. Cover partially completed masonry when construction is not in progress.
1. Extend cover a minimum of 24 inches down both sides of walls and hold cover securely in place.
2. Where one wythe of multiwythe masonry walls is completed in advance of other wythes, secure cover a minimum of 24 inches down face next to unconstructed wythe and hold cover in place.
B. Do not apply uniform floor or roof loads for at least 12 hours and concentrated loads for at least three days after building masonry walls or columns.
C. Stain Prevention: Prevent grout, mortar, and soil from staining the face of masonry to be left exposed or painted. Immediately remove grout, mortar, and soil that come in contact with such masonry.
1. Protect base of walls from rain-splashed mud and from mortar splatter by spreading coverings on ground and over wall surface.
2. Protect sills, ledges, and projections from mortar droppings.
3. Protect surfaces of window and door frames, as well as similar products with painted and integral finishes, from mortar droppings.
BOST - 227374 & BOST - 254798 04 20 00 - 4
4. Turn scaffold boards near the wall on edge at the end of each day to prevent rain from splashing mortar and dirt onto completed masonry.
D. Cold-Weather Requirements: Do not use frozen materials or materials mixed or coated with ice or frost. Do not build on frozen substrates. Remove and replace unit masonry damaged by frost or by freezing conditions. Comply with cold-weather construction requirements contained in ACI 530.1/ASCE 6/TMS 602.
1. Cold-Weather Cleaning: Use liquid cleaning methods only when air temperature is 40 deg F and higher and will remain so until masonry has dried, but not less than seven days after completing cleaning.
E. Hot-Weather Requirements: Comply with hot-weather construction requirements contained in
ACI 530.1/ASCE 6/TMS 602.
PART 2 - PRODUCTS
2.1 MASONRY UNITS, GENERAL
A. Defective Units: Referenced masonry unit standards may allow a certain percentage of units to contain chips, cracks, or other defects exceeding limits stated in the standard. Do not use units where such defects will be exposed in the completed Work.
B. Fire-Resistance Ratings: Where indicated, provide units that comply with requirements for fire-resistance ratings indicated as determined by testing according to ASTM E 119, by equivalent masonry thickness, or by other means, as acceptable to authorities having jurisdiction.
2.2 LINTELS
A. General: Provide one of the following:
2.3 BRICK
A. General: Provide shapes indicated and as follows, with exposed surfaces matching finish and color of exposed faces of adjacent units:
1. For ends of sills and caps and for similar applications that would otherwise expose unfinished brick surfaces, provide units without cores or frogs and with exposed surfaces finished.
2. Provide special shapes for applications where stretcher units cannot accommodate special conditions, including those at corners, movement joints, bond beams, sashes, and lintels.
3. Provide special shapes for applications requiring brick of size, form, color, and texture on exposed surfaces that cannot be produced by sawing.
4. Provide special shapes for applications where shapes produced by sawing would result in sawed surfaces being exposed to view.
B. Building (Common) Brick: ASTM C 62, Grade SW.
1. Size (Actual Dimensions): to match dimensions of existing brick.
2. Application: Use where brick is indicated for concealed locations.
BOST - 227374 & BOST - 254798 04 20 00 - 5
2.4 MORTAR AND GROUT MATERIALS
A. Portland Cement: ASTM C 150, Type I or II, except Type III may be used for cold-weather construction. Provide natural color or white cement as required to produce mortar color indicated.
B. Hydrated Lime: ASTM C 207, Type S.
C. Portland Cement-Lime Mix: Packaged blend of portland cement and hydrated lime containing no other ingredients.
D. Colored Cement Product: Packaged blend made from portland cement and hydrated lime and mortar pigments, all complying with specified requirements, and containing no other ingredients.
1. Products: Subject to compliance with requirements, available products that may be incorporated into the Work include, but are not limited to, the following:
a. Colored Portland Cement-Lime Mix:
1) Capital Materials Corporation; Riverton Portland Cement Lime Custom Color.
2) Holcim (US) Inc.; Rainbow Mortamix Custom Color Cement/Lime.
3) Lafarge North America Inc.; Eaglebond Portland & Lime.
4) Lehigh Cement Company; Lehigh Custom Color Portland/Lime Cement.
2. Formulate blend as required to produce color indicated or, if not indicated, as selected from manufacturer's standard colors.
3. Pigments shall not exceed 10 percent of portland cement by weight.
4. Pigments shall not exceed 5 percent of masonry cement or mortar cement by weight.
E. Aggregate for Mortar: ASTM C 144.
1. For mortar that is exposed to view, use washed aggregate consisting of natural sand or crushed stone.
2. For joints less than 1/4 inch thick, use aggregate graded with 100 percent passing the No.
16 sieve.
F. Aggregate for Grout: ASTM C 404.
G. Water: Potable.
2.5 REINFORCEMENT
A. Masonry Joint Reinforcement, General: ASTM A 951 .
1. Exterior Walls: Stainless steel.
2. Wire Size for Side Rods: 0.187-inch diameter.
3. Wire Size for Cross Rods: 0.187-inch diameter.
4. Spacing of Cross Rods, Tabs, and Cross Ties: Not more than 16 inches on center.
5. Provide in lengths of not less than 10 feet[, with prefabricated corner and tee units].
2.6 TIES AND ANCHORS
A. Materials: Provide ties and anchors specified in this article that are made from materials that comply with the following unless otherwise indicated.
1. Stainless-Steel Wire: ASTM A 580, [Type 304] [Type 316].
BOST - 227374 & BOST - 254798 04 20 00 - 6
2. Stainless-Steel Sheet: ASTM A 666, Type 304.
B. Wire Ties, General: Unless otherwise indicated, size wire ties to extend at least halfway through veneer but with at least 5/8-inch cover on outside face. Outer ends of wires are bent 90 degrees and extend 2 inches parallel to face of veneer.
C. Adjustable Anchors for Connecting to Structural Steel Framing: Provide anchors that allow vertical or horizontal adjustment but resist tension and compression forces perpendicular to plane of wall.
1. Anchor Section for Welding to Steel Frame: Crimped 1/4-inch- diameter wire.
2. Tie Section: Triangular-shaped wire tie, sized to extend within 1 inch of masonry face, made from 0.25-inch- diameter, stainless-steel wire.
2.7 EMBEDDED FLASHING MATERIALS
A. Masonry flashing shall be metal, except as otherwise noted. Metal flashing shall be through-wall, where feasible, except where otherwise clearly shown or noted. Through-wall flashing shall be 2-piece, except where otherwise clearly shown or noted.
B. Metal Flashing: Provide metal flashing complying with Division 07 Section "Sheet Metal Flashing and Trim"" and as follows:
1. Stainless Steel: ASTM A 240 , Type 304, 0.016 inch thick.
2. Copper: ASTM B 370, Temper H00, cold-rolled copper sheet, 16-oz./sq. ft. weight or
0.0216 inch thick or ASTM B 370, Temper H01, high-yield copper sheet, 12-oz./sq. ft.
weight or 0.0162 inch thick.
3. Fabricate continuous flashings in sections 96 inches long minimum, but not exceeding 12 feet. Provide splice plates at joints of formed, smooth metal flashing.
4. Fabricate through-wall metal flashing embedded in masonry from stainless steel, with ribs at 3-inch intervals along length of flashing to provide an integral mortar bond.
5. Fabricate through-wall flashing with snap-lock receiver on exterior face where indicated to receive counter-flashing.
6. Fabricate through-wall flashing with drip edge unless otherwise indicated. Fabricate by extending flashing 1/2 inch out from wall, with outer edge bent down 30 degrees and hemmed.
7. Fabricate through-wall flashing with sealant stop unless otherwise indicated. Fabricate by bending metal back on itself 3/4 inch at exterior face of wall and down into joint 1/4 inch to form a stop for retaining sealant backer rod.
8. Fabricate metal drip edges and sealant stops for ribbed metal flashing from plain metal flashing of same metal as ribbed flashing and extending at least 3 inches into wall with hemmed inner edge to receive ribbed flashing and form a hooked seam. Form hem on upper surface of metal so that completed seam will shed water.
9. Metal Drip Edge: Fabricate from stainless steel. Extend at least 3 inches into wall and 1/2 inch out from wall, with outer edge bent down 30 degrees and hemmed.
10. Metal Sealant Stop: Fabricate from stainless steel. Extend at least 3 inches into wall and out to exterior face of wall. At exterior face of wall, bend metal back on itself for 3/4 inch and down into joint 1/4 inch to form a stop for retaining sealant backer rod.
11. Metal Expansion-Joint Strips: Fabricate from stainless steel to shapes indicated.
C. Application: Unless otherwise indicated, use the following:
1. Where flashing is indicated to receive counterflashing, use metal flashing.
BOST - 227374 & BOST - 254798 04 20 00 - 7
2. Where flashing is indicated to be turned down at or beyond the wall face, use metal flashing.
3. Where flashing is partly exposed and is indicated to terminate at the wall face, use metal flashing with a drip edge with a sealant stop.
4. Where flashing is fully concealed, use metal flashing.
D. Solder and Sealants for Sheet Metal Flashings: As specified in Division 07 Section "Sheet Metal Flashing and Trim."
1. Solder for Stainless Steel: ASTM B 32, Grade Sn60, with phosphoric acid flux of type recommended by stainless-steel sheet manufacturer.
2. Solder for Copper: ASTM B 32, Grade Sn50, 50 percent tin and 50 percent lead.
3. Elastomeric Sealant: ASTM C 920, chemically curing urethane polysulfide or silicone sealant; of type, grade, class, and use classifications required to seal joints in sheet metal flashing and trim and remain watertight.
E. Adhesives, Primers, and Seam Tapes for Flashings: Flashing manufacturer's standard products or products recommended by flashing manufacturer for bonding flashing sheets to each other and to substrates.
2.8 MISCELLANEOUS MASONRY ACCESSORIES
A. Compressible Filler: Premolded filler strips complying with ASTM D 1056, Grade 2A1;
compressible up to 35 percent; of width and thickness indicated; formulated from urethane or
PVC.
B. Preformed Control-Joint Gaskets: Made from styrene-butadiene-rubber compound, complying with ASTM D 2000, Designation M2AA-805 or PVC, complying with ASTM D 2287, Type PVC-65406 and designed to fit standard sash block and to maintain lateral stability in masonry wall; size and configuration as indicated.
C. Weep/Vent Products: Use one of the following unless otherwise indicated:
1. Mesh Weep/Vent: Free-draining mesh; made from polyethylene strands, full height and width of head joint and depth 1/8 inch (3 mm) less than depth of outer wythe; in color selected from manufacturer’s standard.
a. Products: Subject to compliane with requirements, available products that may be incorportated into the Work include, but are not limited to, the following:
1) Advance Building Products Inc,; Mortar Break Weep Mesh.
2) Archovations, Inc.; CavClear Weep Vents.
3) Mortar net USA, Ltd.; Mortar Net Weep Vents.
2. Aluminum Weep/Vent: Units made from sheet aluminum, designed to fit into a head joint and consisting of a vertical channel, with louvers stamped in web and with a top flat to keep mortar out of the head joint; factory primed and painted before installation to comply with Section 09 91 13 “Exterior Painting” in color selected by Contracting Officer (CO).
a. Products: Subject to compliane with requirements, available products that may be incorportated into the Work include, but are not limited to, the following:
1) Hohmann & Barnard, Inc.; #343W – Wilko Weep Hole
3. Vinyl Weep/Vent: Units made from flexible PVC, designed to fit into a head joint and consisting of a louvered vertical leg, flexible wings to seal against ends of masonry units, and a top flap to keep mortar out of the head joint; in color selected by Contracting Officer (CO).
BOST - 227374 & BOST - 254798 04 20 00 - 8
a. Products: Subject to compliane with requirements, available products that may be incorportated into the Work include, but are not limited to, the following:
1) Hohmann & Barnard, Inc.; #343 Weep Hole.
2) Williams Products, Inc.; Willams-Goodco Brick Vent.
3) Wire-Bond; Louvered Weep Holes.
2.9 MASONRY CLEANERS
A. Proprietary Acidic Cleaner: Manufacturer's standard-strength cleaner designed for removing mortar/grout stains, efflorescence, and other new construction stains from new masonry without discoloring or damaging masonry surfaces. Use product expressly approved for intended use by cleaner manufacturer and manufacturer of masonry units being cleaned.
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. Diedrich Technologies, Inc.
b. EaCo Chem, Inc.
c. ProSoCo, Inc.
2.10 MORTAR AND GROUT MIXES
A. General: Do not use admixtures, including pigments, air-entraining agents, accelerators, retarders, water-repellent agents, antifreeze compounds, or other admixtures, unless otherwise indicated.
1. Do not use calcium chloride in mortar or grout.
2. Use portland cement-lime mortar unless otherwise indicated.
3. For exterior masonry, use portland cement-lime mortar.
4. Add cold-weather admixture (if used) at same rate for all mortar that will be exposed to view, regardless of weather conditions, to ensure that mortar color is consistent.
B. Preblended, Dry Mortar Mix: Furnish dry mortar ingredients in form of a preblended mix.
Measure quantities by weight to ensure accurate proportions, and thoroughly blend ingredients before delivering to Project site.
1. Manufacturer: Spec Mix Inc., or as approved.
C. Mortar for Unit Masonry: Comply with ASTM C 270, [Proportion] [Property] Specification.
Provide the following types of mortar for applications stated unless another type is indicated[ or needed to provide required compressive strength of masonry].
1. For masonry below grade or in contact with earth, use Type S.
2. For exterior, above-grade, load-bearing and non-load-bearing walls and parapet walls; for interior load-bearing walls; for interior non-load-bearing partitions; and for other applications where another type is not indicated, use Type N.
3. For interior non-load-bearing partitions, Type O may be used instead of Type N.
D. Pigmented Mortar: Use colored cement product or select and proportion pigments with other ingredients to produce color required. Do not add pigments to colored cement products.
1. Pigments shall not exceed 10 percent of portland cement by weight.
2. Pigments shall not exceed 5 percent of by weight.
3. Mix to match Contracting Officer (CO)'s sample.
BOST - 227374 & BOST - 254798 04 20 00 - 9
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work.
1. For the record, prepare written report, endorsed by Installer, listing conditions detrimental to performance of work.
2. Verify that foundations are within tolerances specified.
B. Before installation, examine rough-in and built-in construction for piping systems to verify actual locations of piping connections.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 INSTALLATION, GENERAL
A. Thickness: Build cavity and composite walls and other masonry construction to full thickness shown. Build single-wythe walls to actual widths of masonry units, using units of widths indicated.
B. Build chases and recesses to accommodate items specified in this and other Sections.
C. Leave openings for equipment to be installed before completing masonry. After installing equipment, complete masonry to match the construction immediately adjacent to opening.
D. Use full-size units without cutting if possible. If cutting is required to provide a continuous pattern or to fit adjoining construction, cut units with motor-driven saws; provide clean, sharp, un-chipped edges. Allow units to dry before laying unless wetting of units is specified. Install cut units with cut surfaces and, where possible, cut edges concealed.
E. Select and arrange units for exposed unit masonry to produce a uniform blend of colors and textures.
1. Mix units from several pallets or cubes as they are placed.
F. Matching Existing Masonry: Match coursing, bonding, color, and texture of existing masonry.
G. Wetting of Brick: Wet brick before laying if initial rate of absorption exceeds 30 g/30 sq. in.
per minute when tested per ASTM C 67. Allow units to absorb water so they are damp but not wet at time of laying.
3.3 TOLERANCES
A. Dimensions and Locations of Elements:
1. For dimensions in cross section or elevation do not vary by more than plus 1/2 inch or minus 1/4 inch.
2. For location of elements in plan do not vary from that indicated by more than plus or minus 1/2 inch.
3. For location of elements in elevation do not vary from that indicated by more than plus or minus 1/4 inch in a story height or 1/2 inch total.
BOST - 227374 & BOST - 254798 04 20 00 - 10
B. Lines and Levels:
1. For bed joints and top surfaces of bearing walls do not vary from level by more than 1/4 inch in 10 feet, or 1/2 inch maximum.
2. For conspicuous horizontal lines, such as lintels, sills, parapets, and reveals, do not vary from level by more than 1/8 inch in 10 feet, 1/4 inch in 20 feet, or 1/2 inch maximum.
3. For vertical lines and surfaces do not vary from plumb by more than 1/4 inch in 10 feet, 3/8 inch in 20 feet, or 1/2 inch maximum.
4. For conspicuous vertical lines, such as external corners, door jambs, reveals, and expansion and control joints, do not vary from plumb by more than 1/8 inch in 10 feet, 1/4 inch in 20 feet, or 1/2 inch maximum.
5. For lines and surfaces do not vary from straight by more than 1/4 inch in 10 feet, 3/8 inch in 20 feet, or 1/2 inch maximum.
6. For vertical alignment of exposed head joints, do not vary from plumb by more than 1/4 inch in 10 feet, or 1/2 inch maximum.
7. For faces of adjacent exposed masonry units, do not vary from flush alignment by more than 1/16 inch except due to warpage of masonry units within tolerances specified for warpage of units.
C. Joints:
1. For bed joints, do not vary from thickness indicated by more than plus or minus 1/8 inch, with a maximum thickness limited to 1/2 inch.
2. For exposed bed joints, do not vary from bed-joint thickness of adjacent courses by more than 1/8 inch.
3. For head and collar joints, do not vary from thickness indicated by more than plus 3/8 inch or minus 1/4 inch.
4. For exposed head joints, do not vary from thickness indicated by more than plus or minus
1/8 inch. Do not vary from adjacent bed-joint and head-joint thicknesses by more than 1/8 inch.
5. For exposed bed joints and head joints of stacked bond, do not vary from a straight line by more than 1/16 inch from one masonry unit to the next.
3.4 LAYING MASONRY WALLS
A. Lay out walls in advance for accurate spacing of surface bond patterns with uniform joint thicknesses and for accurate location of openings, movement-type joints, returns, and offsets.
Avoid using less-than-half-size units, particularly at corners, jambs, and, where possible, at other locations.
B. Bond Pattern for Exposed Masonry: Unless otherwise indicated, lay exposed masonry in bond pattern indicated on Drawings; do not use units with less than nominal 4-inch horizontal face dimensions at corners or jambs.
C. Lay concealed masonry with all units in a wythe in running bond or bonded by lapping not less than 4-inches. Bond and interlock each course of each wythe at corners. Do not use units with less than nominal 4-inch horizontal face dimensions at corners or jambs.
D. Stopping and Resuming Work: Stop work by racking back units in each course from those in course below; do not tooth. When resuming work, clean masonry surfaces that are to receive mortar, remove loose masonry units and mortar, and wet brick if required before laying fresh masonry.
BOST - 227374 & BOST - 254798 04 20 00 - 11
E. Built-in Work: As construction progresses, build in items specified in this and other Sections.
Fill in solidly with masonry around built-in items.
F. Fill space between steel frames and masonry solidly with mortar unless otherwise indicated.
3.5 MORTAR BEDDING AND JOINTING
A. Lay solid masonry units with completely filled bed and head joints; butter ends with sufficient mortar to fill head joints and shove into place. Do not deeply furrow bed joints or slush head joints.
B. Tool exposed joints slightly concave when thumbprint hard, using a jointer larger than joint thickness unless otherwise indicated.
C. Cut joints flush for masonry walls to receive plaster or other direct-applied finishes (other than paint) unless otherwise indicated.
D. Cut joints flush tor masonry walls to receive dampproofing, air barriers or waterproofing unless otherwise indicated.
3.6 MASONRY JOINT REINFORCEMENT
A. General: Install entire length of longitudinal side rods in mortar with a minimum cover of 5/8 inch on exterior side of walls, 1/2 inch elsewhere. Lap reinforcement a minimum of 6 inches.
1. Space reinforcement not more than 16 inches on center.
2. Space reinforcement not more than 8 inches on center in foundation walls and parapet walls.
3. Provide reinforcement not more than 8 inches above and below wall openings and extending 12 inches beyond openings in addition to continuous reinforcement.
B. Interrupt joint reinforcement at control and expansion joints unless otherwise indicated.
C. Provide continuity at wall intersections by using prefabricated T-shaped units.
D. Provide continuity at corners by using prefabricated L-shaped units.
E. Cut and bend reinforcing units as directed by manufacturer for continuity at corners, returns, offsets, column fireproofing, pipe enclosures, and other special conditions.
3.7 ANCHORING MASONRY TO STRUCTURAL STEEL AND CONCRETE
A. Anchor masonry to structural steel and concrete where masonry abuts or faces structural steel or concrete to comply with the following:
1. Provide an open space not less than 1 inch wide between masonry and structural steel or concrete unless otherwise indicated. Keep open space free of mortar and other rigid materials.
2. Anchor masonry with anchors embedded in masonry joints and attached to structure.
3. Space anchors as indicated, but not more than 24 inches on center vertically and 36 inches on center horizontally.
BOST - 227374 & BOST - 254798 04 20 00 - 12
3.8 ANCHORING MASONRY VENEERS
A. Anchor masonry veneers to wall framing and concrete and masonry backup with masonry-veneer anchors to comply with the following requirements:
1. Fasten [screw-attached] [and] [seismic] anchors through sheathing to wall framing and to concrete and masonry backup with metal fasteners of type indicated. Use two fasteners unless anchor design only uses one fastener.
2. Embed tie sections in masonry joints. Provide not less than 2 inches of air space between back of masonry veneer and face of sheathing.
3. Locate anchor sections to allow maximum vertical differential movement of ties up and down.
4. Space anchors as indicated, but not more than 18 inches on center vertically and 24 inches on center horizontally, with not less than 1 anchor for each 2 sq. ft. of wall area.
Install additional anchors within 12 inches of openings and at intervals, not exceeding 8 inches, around perimeter.
5. Space anchors as indicated, but not more than 16 inches on center vertically and 24 inches on center horizontally with not less than 1 anchor for each 2.67 sq. ft. of wall area.
Install additional anchors within 12 inches of openings and at intervals, not exceeding 36 inches, around perimeter.
3.9 CONTROL AND EXPANSION JOINTS
A. General: Install control and expansion joint materials in unit masonry as masonry progresses.
Do not allow materials to span control and expansion joints without provision to allow for in-plane wall or partition movement.
B. Form expansion joints in brick as follows:
1. Build flanges of metal expansion strips into masonry. Lap each joint 4 inches in direction of water flow. Seal joints below grade and at junctures with horizontal expansion joints if any.
2. Build flanges of factory-fabricated, expansion-joint units into masonry.
3. Build in compressible joint fillers where indicated.
4. Form open joint full depth of brick wythe and of width indicated, but not less than 1/2 inch for installation of sealant and backer rod specified in Section 07 92 00 "Joint Sealants."
C. Provide horizontal, pressure-relieving joints by either leaving an air space or inserting a compressible filler of width required for installing sealant and backer rod specified in Section 07 92 00 "Joint Sealants," but not less than 3/8 inch.
1. Locate horizontal, pressure-relieving joints beneath shelf angles supporting masonry.
3.10 FLASHING, WEEPS, AND VENTS
A. General: Install embedded flashing and weeps in masonry at shelf angles, lintels, ledges, other obstructions to downward flow of water in wall, and where indicated. [Install vents at shelf angles, ledges, and other obstructions to upward flow of air in cavities, and where indicated.]
B. Install flashing as follows unless otherwise indicated:
BOST - 227374 & BOST - 254798 04 20 00 - 13
1. Prepare masonry surfaces so they are smooth and free from projections that could puncture flashing. Where flashing is within mortar joint, place through-wall flashing on sloping bed of mortar and cover with mortar. Before covering with mortar, seal penetrations in flashing with adhesive, sealant, or tape as recommended by flashing manufacturer.
2. Interlock end joints of ribbed sheet metal flashing by overlapping ribs not less than 1-1/2 inches or as recommended by flashing manufacturer, and seal lap with elastomeric sealant complying with requirements in Section 07 92 00 "Joint Sealants" for application indicated.
3. Install metal drip edges and sealant stops with ribbed sheet metal flashing by interlocking hemmed edges to form hooked seam. Seal seam with elastomeric sealant complying with requirements in Section 07 92 00 "Joint Sealants" for application indicated.
4. Install metal drip edges beneath flexible flashing at exterior face of wall. Stop flexible flashing 1/2 inch back from outside face of wall and adhere flexible flashing to top of metal drip edge.
5. Install metal flashing termination beneath flexible flashing at exterior face of wall. Stop flexible flashing 1/2 inch back from outside face of wall and adhere flexible flashing to top of metal flashing termination.
6. Cut flexible flashing off flush with face of wall after masonry wall construction is completed.
C. Install single-wythe CMU flashing system in bed joints of CMU walls where indicated to comply with manufacturer's written instructions. Install CMU cell pans with upturned edges located below face shells and webs of CMUs above and with weep spouts aligned with face of wall. Install CMU web covers so that they cover upturned edges of CMU cell pans at CMU webs and extend from face shell to face shell.
D. Install reglets and nailers for flashing and other related construction where they are shown to be built into masonry.
E. Install weeps in head joints in exterior wythes of first course of masonry immediately above embedded flashing and as follows:
1. Use open head joints, nominally 1” high minimum, to form weeps.
2. Space weeps 24 inches on center unless otherwise indicated.
3.11 REPAIRING, POINTING, AND CLEANING
A. Remove and replace masonry units that are loose, chipped, broken, stained, or otherwise damaged or that do not match adjoining units. Install new units to match adjoining units;
install in fresh mortar, pointed to eliminate evidence of replacement.
B. In-Progress Cleaning: Clean unit masonry as work progresses by dry brushing to remove mortar fins and smears before tooling joints.
C. Final Cleaning: After mortar is thoroughly set and cured, clean exposed masonry as follows:
1. Remove large mortar particles by hand with wooden paddles and nonmetallic scrape hoes or chisels.
2. Protect adjacent stone and non-masonry surfaces from contact with cleaner by covering them with liquid strippable masking agent or polyethylene film and waterproof masking tape.
BOST - 227374 & BOST - 254798 04 20 00 - 14
3. Wet wall surfaces with water before applying cleaners; remove cleaners promptly by rinsing surfaces thoroughly with clear water.
4. Clean brick by bucket-and-brush hand-cleaning method described in BIA Technical Notes 20.
3.12 MASONRY WASTE DISPOSAL
A. Salvageable Materials: Unless otherwise indicated, excess masonry materials are Contractor's property. At completion of unit masonry work, remove from Project site.
B. Waste Disposal as Fill Material: Dispose of clean masonry waste, including excess or soil-contaminated sand, waste mortar, and broken masonry units, by crushing and mixing with fill material as fill is placed.
1. Crush masonry waste to less than 4 inches in each dimension.
2. Mix masonry waste with at least two parts of specified fill material for each part of masonry waste. Fill material is specified in Division 31 Section "Earth Moving."
3. Do not dispose of masonry waste as fill within 18 inches of finished grade.
C. Excess Masonry Waste: Remove excess clean masonry waste that cannot be used as fill, as described above, and other masonry waste, and legally dispose of off Owner's property.
END OF SECTION 04 20 00
File details come from the government source that posted it. Updated .