Addendum_A_07_61_00_-_MONUMENT_SHEET_METAL_ROOFING_-2022-0610_0002.pdf

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BOST 254798 - Restore Dorchester Heights Monument
Solicitation number
140P2023R0023
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This document contains a sheet metal roofing specification for the restoration of the Dorchester Heights Monument and hardscapes. The specification covers zinc-tin coated copper metal roofing to be custom fabricated and installed. It includes requirements for underlayment, accessories, fabrication, execution, cleaning and protection. The related federal contract opportunity is solicitation number 140P2023R0023 from the Department of the Interior National Park Service for restoring the Dorchester Heights Monument and hardscapes in the amount of $254798. The specification provides requirements for products and installation to complete the roof restoration portion of the larger monument and hardscape restoration project being procured under this solicitation.

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Text version

ISSUED FOR ADDENDUM A - 6/10/2022

BOST - 227374 & BOST - 254798 07 61 00 - 1

MONUMENT SHEET METAL ROOFING

SECTION 07 61 00 - MONUMENT SHEET METAL ROOFING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Flat-seam zinc-tin coated copper metal roofing, custom fabricated.

B. Related Requirements:

1. Division 07 Section "Sheet Metal Flashing and Trim" for fasciae, and flashings that are not part of sheet metal roofing.

2. Division 07 Section "Joint Sealants" for field-applied sealants adjoining sheet metal roofing.

1.3 ACTION SUBMITTALS

A. Product Data: For each type of product indicated. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes for each manufactured product and accessory.

B. Shop Drawings: Show fabrication and installation layouts of sheet metal roofing, including plans, elevations, expansion joint locations, and keyed details. Distinguish between shop- and field-assembled Work. Include the following:

1. Details for forming sheet metal roofing, including seams and dimensions.

2. Details for joining and securing sheet metal roofing, including layout of fasteners, cleats, clips, and other attachments. Include pattern of seams.

3. Details of termination points and assemblies, including fixed points.

4. Details of expansion joints, including showing direction of expansion and contraction.

5. Details of roof penetrations.

6. Details of edge conditions, including eaves, ridges, valleys, rakes, crickets, and counterflashings.

7. Details of special conditions.

8. Details of connections to adjoining work.

9. Detail the following accessory items, at a scale of not less than 6 inches per 12 inches:

a. Flashing and trim.

b. Roof curbs.

C. Samples for Initial Selection: For each type of sheet metal roofing indicated, with factory-applied color finishes.

1. Include similar Samples of trim and accessories involving color selection.

D. Samples for Verification: For each type of exposed finish required, prepared on Samples of size indicated below:

1. Sheet Metal Roofing: 12 inches long by actual width of unit, including finished seam and in required profile. Include fasteners, and other attachments.

BOST - 227374 & BOST - 254798 07 61 00 - 2

MONUMENT SHEET METAL ROOFING

2. Trim and Metal Closures: 12 inches long and in required profile. Include fasteners and other exposed accessories.

3. Snow Guards: Full-size Sample.

4. Other Accessories: 12-inch- long Samples for each type of other accessory.

1.4 INFORMATIONAL SUBMITTALS

A. Coordination Drawings: Roof plans drawn to scale with coordinated details for penetrations and roof-mounted items. Show the following:

1. Sheet metal roofing and attachments.

2. Roof-mounted items including roof hatches, equipment supports, pipe supports and penetrations, lighting fixtures, snow guards, and items mounted on roof curbs.

1.5 CLOSEOUT SUBMITTALS

A. Maintenance Data: For roofing sheet metals and accessories to include in maintenance manuals.

1.6 QUALITY ASSURANCE

A. Custom-Fabricated Sheet Metal Roofing Fabricator Qualifications: Shop that employs skilled workers who custom fabricate sheet metal roofing similar to that required for this Project and whose products have a record of successful in-service performance.

B. UL-Certified, Portable Roll-Forming Equipment: UL-certified, portable roll-forming equipment capable of producing roofing panels for sheet metal roofing assemblies that comply with UL 580 for Class 90 wind-uplift resistance. Maintain UL certification of portable roll-forming equipment for duration of sheet metal roofing work.

C. Sheet Metal Roofing Standard: Comply with SMACNA's "Architectural Sheet Metal Manual" unless more stringent requirements are specified or shown on Drawings.

D. Provide the following upon request:

1. Portable Roll-Forming Equipment Certificate: Issued by UL for equipment manufacturer's portable roll-forming equipment capable of producing panels which comply with UL requirements. Show expiration date no earlier than two months after scheduled completion of sheet metal roofing.

a. Submit certificates indicating recertification of equipment whose certification has expired during the construction period.

2. Qualification Data: For qualified Installer and fabricator.

3. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing agency, for each product.

E. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for fabrication and installation.

1. Build mockups for typical roof area only, including accessories.

a. Size: 12 feet long by 6 feet.

b. Each type of exposed seam and seam termination.

2. Approval of mockups does not constitute approval of deviations from the Contract Documents contained in mockups unless Contracting Officer (CO) specifically approves such deviations in writing.

BOST - 227374 & BOST - 254798 07 61 00 - 3

MONUMENT SHEET METAL ROOFING

F. Preliminary Roofing Conference: Before starting roof deck construction, conduct conference at Project site. Comply with requirements for preinstallation conferences in Division 01 Section "Project Management and Coordination."

1. Review methods and procedures related to roof deck construction and sheet metal roofing including, but not limited to, items listed for the Preinstallation Conference.

G. Preinstallation Conference: Conduct conference at Project site.

1. Meet with Owner, Contracting Officer (CO), Owner's insurer if applicable, sheet metal roofing Installer, portable roll-forming equipment manufacturer's representative for sheet metal roofing, and metal deck and sheathing Installer, and installers whose work interfaces with or affects sheet metal roofing including installers of roof accessories and roof-mounted equipment.

2. Review and finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays.

3. Review methods and procedures related to sheet metal roofing installation, including portable roll-forming equipment manufacturer's written instructions.

4. Examine metal deck and sheathing conditions for compliance with requirements, including flatness and attachment to structural members.

5. Review structural loading limitations of metal deck and sheathing during and after roofing installation.

6. Review flashings, special roofing details, roof drainage, roof penetrations, equipment curbs, and condition of other construction that will affect sheet metal roofing.

7. Review governing regulations and requirements for insurance, certificates, and testing and inspecting if applicable.

8. Review temporary protection requirements for sheet metal roofing during and after roofing installation.

9. Review roof observation and repair procedures after sheet metal roofing installation.

10. Document proceedings, including corrective measures and actions required, and furnish copy of record to each participant.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Do not store sheet metal roofing materials in contact with other materials that might cause staining, denting, or other surface damage. Store sheet metal roofing materials away from uncured concrete and masonry.

B. Protect strippable protective covering on sheet metal roofing from exposure to sunlight and high humidity, except to the extent necessary for the period of sheet metal roofing installation.

1.8 COORDINATION

A. Coordinate installation of roof curbs, equipment supports, and roof penetrations, which are specified in other Sections.

B. Coordinate sheet metal roofing with rain drainage work, flashing, trim, and construction of metal decks, and sheathing, parapets, walls, and other adjoining work to provide a leak-proof, secure, and noncorrosive installation.

1.9 WARRANTY

A. Special Warranty

BOST - 227374 & BOST - 254798 07 61 00 - 4

MONUMENT SHEET METAL ROOFING

1. Warrant metal roofing system against defective materials, workmanship and leaks, except leaks caused by abuse, lightning, hurricane, tornado, hailstorm, unusual climatic phenomena or failure of related work installed by other parties.

2. During the warranty period, restore defective Work to the standard of the Contract Documents, including all materials, labor, refinishing and other costs incidental to the Work. Within 24 hours after receipt of notice from the Owner, inspect the Work and immediately repair leaks. Restore Work found to be defective as defined in the Contract Documents within 10 days after receipt of notice from the Owner.

3. Warranty shall be written on form at the end of this Section.

4. Warranty Period: Two years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 PERFORMANCE REQUIREMENTS

A. General Performance: Sheet metal roofing system including, but not limited to, metal roof panels, cleats, clips, anchors and fasteners, sheet metal flashing integral with sheet metal roofing, fascia panels, trim[, battens], underlayment, and accessories shall comply with requirements indicated without failure due to defective manufacture, fabrication, installation, or other defects in construction. Sheet metal roofing shall remain watertight.

B. Thermal Movements: Provide sheet metal roofing that allows for thermal movements from ambient and surface temperature changes. Base calculations on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss.

1. Temperature Change (Range): 120 deg F, ambient; 180 deg F, material surfaces.

2.2 ROOFING SHEET METALS

A. General: Protect mechanical and other finishes on exposed surfaces from damage by applying a strippable, temporary protective film before shipping.

B. Zinc-Tin Alloy-Coated Copper Sheet: ASTM B 370, cold-rolled copper sheet, H00 temper, coated on both sides with a zinc-tin alloy (50 percent zinc, 50 percent tin).

1. Basis of Design: Revere Copper Products; Freedom Gray T-Z alloy

2. Weight (Thickness): 20-oz./sq. ft. uncoated weight, with 0.787-mil coating thickness applied to each side.

C. Lead-Coated Copper Sheet: ASTM B 370, cold-rolled copper sheet, H00 temper, coated on both sides with a lead(99 percent pure, alloyed with a maximum of 1 percent copper and titanium; with manufacturer's standard factory-applied, flexible, protective coating).

1. Weight (Thickness): 20-oz./sq. ft. uncoated weight, with 0.787-mil coating thickness applied to each side unless otherwise indicated.

2.3 UNDERLAYMENT MATERIALS

A. Self-Adhering, High-Temperature Sheet Underlayment: Minimum 30 mils thick, consisting of a slip-resistant polyethylene- or polypropylene-film top surface laminated to a layer of butyl- or SBS-modified asphalt adhesive, with release-paper backing; specifically designed to withstand high metal temperatures beneath metal roofing. Provide primer in accordance with underlayment manufacturer's written instructions.

BOST - 227374 & BOST - 254798 07 61 00 - 5

MONUMENT SHEET METAL ROOFING

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Carlisle Residential; a division of Carlisle Construction Materials.

b. GCP Applied Technologies Inc.

c. Henry Company.

d. Metal-Fab Manufacturing, a Drexel Metals Company.

e. Owens Corning.

f. Protecto Wrap Company.

g. SDP Advanced Polymer Products Inc.

2. Source Limitations: Obtain underlayment from single source from single manufacturer.

3. Low-Temperature Flexibility: ASTM D1970/D1970M; passes after testing at minus 20 deg F or lower.

B. Slip Sheet: Building paper, 3-lb/100 sq. ft. minimum, rosin sized.

2.4 MISCELLANEOUS MATERIALS

A. General: Provide materials and types of fasteners, solder, welding rods, protective coatings, separators, sealants, and other miscellaneous items as required for a complete roofing system and as recommended by fabricator for sheet metal roofing.

B. Fasteners: Wood screws, annular-threaded nails, self-tapping screws, self-locking rivets and bolts, and other suitable fasteners designed to withstand design loads.

1. General:

a. Exposed Fasteners: Heads matching color of sheet metal roofing using plastic caps or factory-applied coating.

b. Fasteners for Flashing and Trim: Blind fasteners or self-drilling screws, gasketed, with hex-washer head.

c. Blind Fasteners: High-strength aluminum or stainless-steel rivets suitable for metal being fastened.

2. Fasteners for Steel Sheet: Hot-dip galvanized steel according to ASTM A 153, ASTM F 2329, or Series 300 stainless steel.

3. Fasteners for Lead-Coated Copper Sheet: Copper, hardware bronze, or Series 300 stainless steel.

C. Solder & Flux:

1. For Zinc-Tin Coated Copper:

a. Lead free solder: Johnson #497 SuperFlo™ by Johnson Manufacturing Company, Princeton, Iowa.

b. Flux: Johnson’s E-127 Flux-‘N-Solder with Pure Tin ASTM B 32, Grade Sn50, 50 percent tin and 50 percent lead.

D. Sealant Tape: Pressure-sensitive, 100 percent solids, gray polyisobutylene compound sealant tape with release-paper backing. Provide permanently elastic, non-sag, nontoxic, non-staining tape 1/2 inch wide and 1/8 inch thick.

E. Elastomeric Sealant: ASTM C 920, elastomeric polysulfide or silicone polymer sealant as recommended by portable roll-forming equipment manufacturer for installation indicated; low modulus; of type, grade, class, and use classifications required to seal joints in sheet metal roofing and remain watertight.

http://www.specagent.com/LookUp/?ulid=5139&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457148849&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457148850&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457148851&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457148855&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457148852&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457148853&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123457148854&mf=04&src=wd

BOST - 227374 & BOST - 254798 07 61 00 - 6

MONUMENT SHEET METAL ROOFING

F. Butyl Sealant: ASTM C 1311, single-component, solvent-release butyl rubber sealant;

polyisobutylene plasticized; heavy bodied for hooked-type expansion joints with limited movement.

G. Bituminous Coating: Cold-applied asphalt emulsion complying with ASTM D 1187.

H. Underlayment Adhesive:

1. Cold-Applied Asphalt Adhesive: ASTM D3019, Type III, asphalt-based, one- or two-part, asbestos-free, cold-applied adhesive, specially formulated for compatibility and use with underlayment.

2. Cold-Applied Polymer-Modified Asphalt Adhesive: Underlayment manufacturer's standard solvent-and asbestos-free, cold-applied adhesive, specially formulated for compatibility and use with underlayment.

3. Verify adhesives and sealants comply with the testing and product requirements of the California Department of Public Health's "Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental Chambers."

2.5 ACCESSORIES

A. Sheet Metal Accessories: Provide components required for a complete sheet metal roofing assembly including trim, copings, fasciae, corner units, clips, flashings, sealants, gaskets, fillers, metal closures, closure strips, and similar items. Match material and finish of sheet metal roofing unless otherwise indicated.

1. Provide accessories as recommended by portable roll-forming equipment manufacturer to produce sheet metal roofing assemblies that comply with UL 580 for wind-uplift resistance classification specified in "Quality Assurance" Article.

2. Backing Plates: Plates at roofing splices, fabricated from material recommended by

SMACNA.

3. Flashing and Trim: Formed from same material, gauge and with same finish as sheet metal roofing.

2.6 FABRICATION

A. General: Custom fabricate sheet metal roofing to comply with details shown and recommendations in SMACNA's "Architectural Sheet Metal Manual" that apply to the design, dimensions (panel width and seam height), geometry, metal thickness, and other characteristics of installation indicated. Fabricate sheet metal roofing and accessories at the shop to greatest extent possible.

1. Flat-Seam Roofing: Form flat-seam panels from metal sheets 20 by 28 inches, or as indicated on drawings with 1/2-inch notched and folded edges.

B. General: Fabricate roll-formed sheet metal roofing panels with UL-certified, portable roll-forming equipment capable of producing roofing panels for sheet metal roofing assemblies that comply with UL 580 for wind-uplift resistance classification specified in "Quality Assurance" Article. Fabricate roll-formed sheet metal according to equipment manufacturer's written instructions and to comply with details shown.

C. Fabrication Tolerances: Fabricate sheet metal roofing that is capable of installation to a tolerance of 1/4 inch in 20 feet on slope and location lines as indicated and within 1/8-inch offset of adjoining faces and of alignment of matching profiles.

BOST - 227374 & BOST - 254798 07 61 00 - 7

MONUMENT SHEET METAL ROOFING

D. Fabrication Tolerances: Fabricate sheet metal roofing that is capable of installation to tolerances specified in MCA's "Guide Specification for Residential Metal Roofing."

E. Form exposed sheet metal work to fit substrates without excessive oil canning, buckling, and tool marks; true to line and levels indicated; and with exposed edges folded back to form hems.

1. Lay out sheet metal roofing so transverse seams, if required, are made in direction of flow with higher panels overlapping lower panels.

2. Offset transverse seams from each other 12 inches minimum.

3. Fold and cleat eaves and transverse seams in the shop.

4. Form and fabricate sheets, seams, strips, cleats, valleys, ridges, edge treatments, integral flashings, and other components of metal roofing to profiles, patterns, and drainage arrangements shown on Drawings and as required for leak-proof construction.

F. Expansion Provisions: Fabricate sheet metal roofing to allow for expansion in running work sufficient to prevent leakage, damage, and deterioration of the Work. Where lapped expansion provisions cannot be used, form expansion joints of intermeshing hooked flanges, not less than 1 inch deep, filled with butyl sealant concealed within joints.

G. Sealant Joints: Where movable, non-expansion-type joints are indicated or required to produce weather-tight seams, form metal to provide for proper installation of elastomeric sealant in compliance with SMACNA standards or roof system manufacturer's recommendations.

H. Metal Protection: Where dissimilar metals will contact each other, protect against galvanic action by painting contact surfaces with bituminous coating, by applying self-adhering sheet underlayment to each contact surface, or by other permanent separation as recommended by fabricator of sheet metal roofing or manufacturers of the metals in contact.

I. Sheet Metal Accessories: Custom fabricate flashings and trim to comply with recommendations in SMACNA's "Architecural Sheet Metal Manual" that apply to design, dimensions, metal, and other characteristics of item indicated. Obtain field measurements for accurate fit before shop fabrication.

1. Form exposed sheet metal accessories without excessive oil canning, buckling, and tool marks and true to line and levels indicated, with exposed edges folded back to form hems.

2. Seams: Fabricate non-moving seams with flat-lock seams. Tin edges to be seamed, form seams, and solder.

3. Seams: Fabricate non-moving seams with flat-lock seams. Form seams and seal with elastomeric sealant unless otherwise recommended by sealant manufacturer for intended use. Rivet joints where necessary for strength.

4. Sealed Joints: Form non-expansion but movable joints in metal to accommodate elastomeric sealant.

5. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed on faces of accessories exposed to view.

6. Fabricate cleats and attachment devices of sizes as recommended by SMACNA's "Architectural Sheet Metal Manual" for application, but not less than thickness of metal being secured.

J. Do not use graphite pencils to mark metal surfaces.

BOST - 227374 & BOST - 254798 07 61 00 - 8

MONUMENT SHEET METAL ROOFING

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances, substrate, and other conditions affecting performance of the Work.

1. Examine solid roof sheathing to verify that sheathing joints are supported by framing or blocking, that tops of fasteners are flush with surface, and that installation is within flatness tolerances required for finished roofing installation.

2. Verify that substrate is sound, dry, smooth, clean, sloped for drainage, and completely anchored, and that provision has been made for drainage, flashings, and penetrations through sheet metal roofing.

B. For the record, prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work.

C. Examine roughing-in for components and systems penetrating sheet metal roofing to verify actual locations of penetrations relative to seam locations of sheet metal roofing before installation.

D. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 UNDERLAYMENT INSTALLATION

A. Self-Adhering Sheet Underlayment: Install self-adhering sheet underlayment, wrinkle free, on roof sheathing under sheet metal roofing. Apply primer if required by underlayment manufacturer. Comply with temperature restrictions of underlayment manufacturer for installation; use primer rather than nails for installing underlayment at low temperatures.

Apply at locations indicated, in shingle fashion to shed water, with end laps of not less than 6 inches staggered 24 inches between courses. Overlap side edges not less than 3-1/2 inches.

Roll laps with roller. Cover underlayment within 14 days.

B. Install flashings to cover underlayment to comply with requirements in Division 07 Section "Sheet Metal Flashing and Trim."

C. Apply 2 layers slip sheet before installing sheet metal roofing.

3.3 INSTALLATION, GENERAL

A. General: Anchor sheet metal roofing and other components of the Work securely in place, with provisions for thermal and structural movement. Install fasteners, solder, welding rods, protective coatings, separators, sealants, and other miscellaneous items as required for a complete roofing system and as recommended by fabricator for sheet metal roofing.

1. Field cutting of sheet metal roofing by torch is not permitted.

2. Locate and space fastenings in uniform vertical and horizontal alignment. Pre-drill panels for fasteners.

3. Locate roofing splices over, but not attached to, structural supports. Stagger roofing splices and end laps to avoid a four-panel lap splice condition. Install backing plates at roofing splices.

4. Install sealant tape where indicated.

BOST - 227374 & BOST - 254798 07 61 00 - 9

MONUMENT SHEET METAL ROOFING

5. Lap metal flashing over sheet metal roofing to allow moisture to run over and off the material.

B. Thermal Movement. Rigidly fasten metal roof panels to structure at only one location for each panel. Allow remainder of panel to move freely for thermal expansion and contraction.

1. Point of Fixity: Fasten each panel along a single line of fixing located at center of panel length locations indicated on Drawings.

2. Avoid attaching accessories through roof panels in a manner that will inhibit thermal movement.

C. Fasteners: Use fasteners of sizes that will penetrate metal decking not less than recommended by fastener manufacturer to achieve maximum pull-out resistance.

D. Metal Protection: Where dissimilar metals will contact each other or corrosive substrates, protect against galvanic action by painting contact surfaces with bituminous coating, by applying self-adhering sheet underlayment to each contact surface, or by other permanent separation as recommended by SMACNA.

E. Conceal fasteners and expansion provisions where possible in exposed work and locate to minimize possibility of leakage. Cover and seal fasteners and anchors as required for a tight installation.

F. Fasciae: Align bottom of sheet metal roofing and fasten with blind rivets, bolts, or self-tapping screws. Flash and seal sheet metal roofing with closure strips where fasciae meet soffits, along lower panel edges, and at perimeter of all openings.

3.4 CUSTOM-FABRICATED SHEET METAL ROOFING INSTALLATION

A. Fabricate and install work with lines and corners of exposed units true and accurate. Form exposed faces flat and free of buckles, excessive waves, and avoidable tool marks, considering temper and reflectivity of metal. Provide uniform, neat seams with minimum exposure of solder, welds, and sealant. Fold back sheet metal to form a hem on concealed side of exposed edges unless otherwise indicated.

1. Install cleats to hold sheet metal panels in position. Attach each cleat with two fasteners to prevent rotation.

2. Fasten cleats not more than 12 inches o.c. Bend tabs over fastener head.

3. Provide expansion-type cleats and clips for roof panels that exceed 30 feet in length.

B. Seal joints as shown and as required for watertight construction. For roofing with 3:12 slopes or less, use cleats at transverse seams.

1. Where sealant-filled joints are used, embed hooked flanges of joint members not less than

1 inch into sealant. Form joints to completely conceal sealant. When ambient temperature at time of installation is moderate, between 40 and 70 deg F, set joint members for 50 percent movement each way. Adjust setting proportionately for installation at higher ambient temperatures. Do not install sealant-type joints at temperatures below 40 deg F.

2. Prepare joints and apply sealants to comply with requirements in Division 07 Section "Joint Sealants."

BOST - 227374 & BOST - 254798 07 61 00 - 10

MONUMENT SHEET METAL ROOFING

C. Soldered Joints: Clean surfaces to be soldered, removing oils and foreign matter. Pre-tin edges of sheets to be soldered to a width of 1-1/2 inches, except reduce pre-tinning where pre-tinned surface would show in completed Work. Flux and solder in accordance with manufacturers requirements.

1. Do not pre-tin zinc-tin alloy-coated copper.

2. Do not use torches for soldering. Heat surfaces to receive solder and flow solder into joint. Fill joint completely. Completely remove flux and spatter from exposed surfaces.

a. When soldering protect under structure and underlayments

D. Rivets: Rivet joints in where indicated and where necessary for strength.

E. Flat-Seam Roofing: Attach flat-seam metal panels to substrate with cleats, starting at eave and working upward toward ridge. After panels are in place, mallet seams and solder.

1. Attach roofing panels with cleats spaced not more than 24 inches o.c.. Lock and solder panels to base flashing.

2. Attach edge flashing to face of roof edge with continuous cleat fastened to roof substrate at 12 inches o.c. Lock panels to edge flashing and solder apply sealant.

3.5 ON-SITE, ROLL-FORMED SHEET METAL ROOFING INSTALLATION

A. General: Install on-site, roll-formed sheet metal roofing fabricated from UL-certified equipment to comply with equipment manufacturer's written instructions for UL wind-uplift resistance class indicated. Provide sheet metal roofing of full length from eave to ridge unless otherwise restricted by on-site or shipping limitations.

B. Seal joints as shown and as required for watertight construction. For roofing with 3:12 slopes or less, use cleats at transverse seams.

1. Where sealant-filled joints are used, embed hooked flanges of joint members not less than

1 inch into sealant. Form joints to completely conceal sealant. When ambient temperature at time of installation is moderate, between 40 and 70 deg F, set joint members for 50 percent movement either way. Adjust setting proportionately for installation at higher ambient temperatures. Do not install sealant-type joints at temperatures below 40 deg F.

2. Prepare joints and apply sealants to comply with requirements in Division 07 Section "Joint Sealants."

3.6 ACCESSORY INSTALLATION

A. General: Install accessories with positive anchorage to building and weather-tight mounting and provide for thermal expansion. Coordinate installation with flashings and other components.

1. Install components required for a complete sheet metal roofing assembly including trim, copings, seam covers, flashings, sealants, gaskets, fillers, metal closures, closure strips, and similar items.

2. Install accessories integral to sheet metal roofing that are specified in Division 07 Section "Sheet Metal Flashing and Trim" to comply with that Section's requirements.

B. Flashing and Trim: Comply with performance requirements, manufacturer's written installation instructions, and SMACNA's "Architectural Sheet Metal Manual." Provide concealed fasteners where possible and set units true to line and level as indicated. Install work with laps, joints, and seams that will be permanently watertight and weather resistant.

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1. Install flashing and trim as required to seal against weather and to provide finished appearance. Locations include, but are not limited to, eaves, rakes, corners, bases, framed openings, ridges, fasciae, and fillers.

2. Install continuous strip of self-adhering underlayment at edge of continuous flashing overlapping self-adhering underlayment, where "continuous seal strip" is indicated in SMACNA's "Architectural Sheet Metal Manual," and where indicated on Drawings.

3. Install exposed flashing and trim without excessive oil canning, buckling, and tool marks and true to line and levels indicated, with exposed edges folded back to form hems.

Install sheet metal flashing and trim to fit substrates and to result in waterproof and weather-resistant performance.

4. Expansion Provisions: Provide for thermal expansion of exposed flashing and trim.

Space movement joints at a maximum of 10 feet with no joints allowed within 24 inches of corner or intersection. Where lapped expansion provisions cannot be used or would not be sufficiently weather resistant and waterproof, form expansion joints of intermeshing hooked flanges, not less than 1 inch deep and filled with butyl sealant concealed within joints.

3.7 ERECTION TOLERANCES

A. Installation Tolerances: Shim and align sheet metal roofing within installed tolerance of 1/4 inch in 20 feet on slope and location lines as indicated and within 1/8-inchoffset of adjoining faces and of alignment of matching profiles.

B. Installation Tolerances: Shim and align sheet metal roofing within installed tolerances specified in MCA's "Guide Specification for Residential Metal Roofing."

3.8 CLEANING AND PROTECTION

A. Clean exposed metal surfaces of substances that interfere with uniform oxidation and weathering.

B. Clean and neutralize flux materials. Clean off excess solder.

C. Clean off excess sealants.

D. Remove temporary protective coverings and strippable films as sheet metal roofing is installed unless otherwise indicated in manufacturer's written installation instructions. On completion of sheet metal roofing installation, clean finished surfaces as recommended by sheet metal roofing manufacturer. Maintain sheet metal roofing in a clean condition during construction.

E. Replace sheet metal roofing components that have been damaged or have deteriorated beyond successful repair by finish touchup or similar minor repair procedures.

3.9 ROOFING INSTALLER'S WARRANTY

A. WHEREAS <Insert name> of <Insert address>, herein called the "Roofing Installer," has performed roofing and associated work ("work") on the following project:

1. Owner: <Insert name of Owner>.

2. Address: <Insert address>.

3. Building Name/Type: <Insert information>.

4. Address: <Insert address>.

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5. Area of Work: <Insert information>.

6. Acceptance Date: <Insert date>.

7. Warranty Period: <Insert time>.

8. Expiration Date: <Insert date>.

B. AND WHEREAS Roofing Installer has contracted (either directly with Owner or indirectly as a subcontractor) to warrant said work against leaks and faulty or defective materials and workmanship for designated Warranty Period, C. NOW THEREFORE Roofing Installer hereby warrants, subject to terms and conditions herein set forth, that during Warranty Period he will, at his own cost and expense, make or cause to be made such repairs to or replacements of said work as are necessary to correct faulty and defective work and as are necessary to maintain said work in a watertight condition.

D. This Warranty is made subject to the following terms and conditions:

1. Specifically excluded from this Warranty are damages to work and other parts of the building, and to building contents, caused by:

a. Lightning;

b. Peak gust wind speed exceeding <Insert wind speed> mph;

c. Fire;

d. Failure of roofing system substrate, including cracking, settlement, excessive deflection, deterioration, and decomposition;

e. Faulty construction of parapet walls, copings, chimneys, skylights, vents, equipment supports, and other edge conditions and penetrations of the work;

f. Vapor condensation on bottom of roofing; and

g. Activity on roofing by others, including construction contractors, maintenance personnel, other persons, and animals, whether authorized or unauthorized by Owner.

2. When work has been damaged by any of foregoing causes, Warranty shall be null and void until such damage has been repaired by Roofing Installer and until cost and expense thereof have been paid by Owner or by another responsible party so designated.

3. Roofing Installer is responsible for damage to work covered by this Warranty but is not liable for consequential damages to building or building contents resulting from leaks or faults or defects of work.

4. During Warranty Period, if Owner allows alteration of work by anyone other than Roofing Installer, including cutting, patching, and maintenance in connection with penetrations, attachment of other work, and positioning of anything on roof, this Warranty shall become null and void on date of said alterations, but only to the extent said alterations affect work covered by this Warranty. If Owner engages Roofing Installer to perform said alterations, Warranty shall not become null and void unless Roofing Installer, before starting said work, shall have notified Owner in writing, showing reasonable cause for claim, that said alterations would likely damage or deteriorate work, thereby reasonably justifying a limitation or termination of this Warranty.

5. During Warranty Period, if original use of roof is changed and it becomes used for, but was not originally specified for, a promenade, work deck, spray-cooled surface, flooded basin, or other use or service more severe than originally specified, this Warranty shall become null and void on date of said change, but only to the extent said change affects work covered by this Warranty.

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6. Owner shall promptly notify Roofing Installer of observed, known, or suspected leaks, defects, or deterioration and shall afford reasonable opportunity for Roofing Installer to inspect work and to examine evidence of such leaks, defects, or deterioration.

7. This Warranty is recognized to be the only warranty of Roofing Installer on said work and shall not operate to restrict or cut off Owner from other remedies and resources lawfully available to Owner in cases of roofing failure. Specifically, this Warranty shall not operate to relieve Roofing Installer of responsibility for performance of original work according to requirements of the Contract Documents, regardless of whether Contract was a contract directly with Owner or a subcontract with Owner's General Contractor.

E. IN WITNESS THEREOF, this instrument has been duly executed this <Insert day> day of <Insert month>, <Insert year>.

1. Authorized Signature: <Insert signature>.

2. Name: <Insert name>.

3. Title: <Insert title>.

END OF SECTION 07 61 00

Special Roof System Warranty follows.

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SPECIAL ROOF SYSTEM WARRANTY FORM

Project Title:

Project Address:

Architect's Project No. Contractor's Job Number:

Warranted Work (and location description if less than full roof):

Specification Section No. and Title:

Length of warranty: years The undersigned herewith warrant that the above stated Work has been executed in conformance with the requirements of the Contract Documents for the Project named, and warrant said Work to perform as specified and without failure for the above stated period of time, starting on , 20 ___, and ending on , 20___.

This warranty does not apply to failure to perform due to abuse or neglect by the Owner, or the Owner's successor in interest, or damage by vandalism.

Contractor (the entity holding direct contract with Owner)

Firm

Representative*

Signed

Title

Notary

Date

Roofing Installer Same as Contractor (if same as Contractor, check box; leave linesblank)

Firm

Representative*

Signed

Title

Notary

Date

Roofing System Manufacturer (if neither Contractor nor Installer)

Firm

Representative*

Signed

Title

Notary

Date

*The Firm's Representative affirms they are authorized to bind the Firm to this Warranty.

END OF WARRANTY FORM

File details come from the government source that posted it. Updated .