Addendum 3 - G-203-SPECIAL INSPECTIONS.pdf
PDF 148 KB Posted
- Attached to
- Construct Corrosion Control Facility Federal contract opportunity
- Solicitation number
- W50S78-24-B-0002
- Issued by
- Department of the Army National Guard
About this file
This document is an Addendum to Special Inspections requirements for a federal construction contract opportunity. It details the inspection tasks and criteria for structural steel bolting and welding that must be verified and documented prior to, during, and after the work is performed.
The related federal contract opportunity is for the construction of a new 12,200 square foot Corrosion Control Facility for the Texas Air National Guard at Joint Base San Antonio - Kelly Field Annex. The project has a base bid with four optional add-ons, and includes several brand name equipment and system requirements. The contract duration is 540 calendar days after notice to proceed. This 100% small business set-aside project has a NAICS code of 236220 and a magnitude between $10-25 million. The solicitation and associated information will be available only from the SAM.gov Contract Opportunities page.
View the file
Other files for this federal contract opportunity
Show all 49
On GovTribe
Work with this file on GovTribe
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
STRUCTURAL -- STEEL -- BOLTING
TASK INSPECTION
TYPE DESCRIPTION
PRIOR TO BOLTING, VERIFY THE FOLLOWING ARE IN COMPLIANCE WITH 2021 IBC 1705.2.1 AND AISC 360-16 TABLE N5.6-1.
1 MANUFACTURER'S CERTIFICATIONS AVAILABLE
FOR FASTENER MATERIALS PERFORM
2 FASTENERS MARKED IN ACCORDANCE WITH
ASTM REQUIREMENTS OBSERVE
3 PROPER FASTENERS SELECTED FOR JOINT
DETAIL OBSERVE • TYPE AND GRADE.
• LENGTH (IF THREADS ARE TO BE EXCLUDED FROM SHEAR PLANE)
4 PROPER BOLTING PROCEDURE SELECTED FOR
JOINT DETAIL OBSERVE
CONNECTING ELEMENTS, INCLUDING
APPROPRIATE FAYING SURFACE CONDITION AND
HOLE PREPARATION, IF SPECIFIED, MEET
APPLICABLE REQUIREMENTS
OBSERVE
6 PROTECTED STORAGE PROVIDED OBSERVE • BOLTS, NUTS, AND WASHERS
• OTHER FASTENER COMPONENTS
PRE-INSTALLATION VERIFICATION TESTING BY
INSTALLATION PERSONNEL OBSERVED AND
DOCUMENTED FOR FASTENER ASSEMBLIES AND
METHODS USED
OBSERVE
DURING BOLTING, VERIFY THE FOLLOWING ARE IN COMPLIANCE WITH 2021 IBC 1705.2.1 AND AISC 360-16 TABLE N5.6-2.
FASTENER ASSEMBLIES PLACED IN ALL HOLES
AND WASHERS AND NUTS POSITIONED AS
REQUIRED
OBSERVE
9 JOINT BROUGHT TO SNUG-TIGHT CONDITION
PRIOR TO PRETENSIONING OPERATION OBSERVE
10 FASTENER COMPONENT NOT TURNED BY THE
WRENCH PREVENTED FROM ROTATING OBSERVE
FASTENERS PRETENSIONED IN ACCORDANCE
WITH RCSC SPECIFICATION, PROGRESSING
SYSTEMATICALLY FROM THE MOST RIGID POINT
TOWARD THE FREE EDGES
OBSERVE
AFTER BOLTING, VERIFY THE FOLLOWING ARE IN COMPLIANCE WITH 2021 IBC 1705.2.1 AND AISC 360-16 TABLE N5.6-3.
12 ACCEPTANCE OR REJECTION OF ALL BOLTED
CONNECTIONS DOCUMENT
STRUCTURAL -- STEEL -- WELDING
TASK INSPECTION
TYPE DESCRIPTION
PRIOR TO WELDING, VERIFY THE FOLLOWING ARE IN COMPLIANCE WITH 2021 IBC 1705.2.1 AND AISC 360-16 TABLE N5.4-1.
1 VERIFY THE WELDER QUALIFICATION RECORDS
AND CONTINUITY RECORDS OBSERVE WELDING BY WELDERS, WELDING OPERATORS, AND TACK WELDERS WHO ARE
QUALIFIED IN CONFORMANCE WITH REQUIREMENTS.
2 VERIFY THAT THE WELDING PROCEDURE
SPECIFICATIONS (WPS) ARE AVAILABLE PERFORM
VERIFY THAT THE MANUFACTURER
CERTIFICATIONS FOR WELDING CONSUMABLES
ARE AVAILABLE
PERFORM
4 VERIFY MATERIAL IDENTIFICATION OBSERVE TYPE AND GRADE.
5 WELDER IDENTIFICATION SYSTEM OBSERVE
THE FABRICATOR OR ERECTOR, AS APPLICABLE, SHALL MAINTAIN A SYSTEM
BY WHICH A WELDER WHO HAS WELDED A JOINT OR MEMBER CAN BE
IDENTIFIED. STAMPS, IF USED, SHALL BE THE LOW-STRESS TYPE.
6 FIT-UP OF GROOVE WELDS (INCLUDING JOINT
GEOMETRY) OBSERVE
• JOINT PREPARATION
• DIMENSIONS (ALIGNMENT, ROOT OPENING, ROOT FACE, BEVEL)
• CLEANLINESS (CONDITION OF STEEL SURFACES)
• TACKING (TACK WELD QUALITY AND LOCATION)
• BACKING TYPE AND FIT (IF APPLICABLE)
7 CONFIGURATION AND FINISH OF ACCESS HOLES OBSERVE
8 FIT-UP OF FILLET WELDS OBSERVE
• DIMENSIONS (ALIGNMENT, GAPS AT ROOT)
• CLEANLINESS (CONDITION OF STEEL SURFACES)
• TACKING (TACK WELD QUALITY AND LOCATION)
DURING WELDING, VERIFY THE FOLLOWING ARE IN COMPLIANCE WITH 2021 IBC 1705.2.1 AND AISC 360-16 TABLE N5.4-2.
9 CONTROL AND HANDLING OF WELDING
CONSUMABLES OBSERVE • PACKAGING
• ELECTRODE ATMOSPHERIC EXPOSURE CONTROL
10 NO WELDING OVER CRACKED TACK WELDS OBSERVE
11 ENVIRONMENTAL CONDITIONS OBSERVE
• WIND SPEED WITHIN LIMITS
• MOISTURE / PRECIPITATION
• TEMPERATURE
12 WELDING PROCEDURE SPECIFICATIONS (WPS)
FOLLOWED OBSERVE
• SETTINGS ON WELDING EQUIPMENT
• TRAVEL SPEED
• SELECTED WELDING MATERIALS
• SHIELDING GAS TYPE AND FLOW RATE
• PREHEAT APPLIED
• INTERPASS TEMPERATURE MAINTAINED (MINIMUM AND MAXIMUM)
• PROPER POSITION (F, V, H, OH)
• INTERMIX OF FILLER METALS AVOIDED
13 WELDING TECHNIQUES OBSERVE
• INTERPASS AND FINAL CLEANING
• EACH PASS WITHIN PROFILE LIMITATIONS
• EACH PASS MEETS QUALITY REQUIREMENTS
AFTER WELDING, VERIFY THE FOLLOWING ARE IN COMPLIANCE WITH 2021 IBC 1705.2.1 AND AISC 360-16 TABLE N5.4-3.
14 WELDS CLEANED OBSERVE
15 SIZE, LENGTH, AND LOCATION OF ALL WELDS PERFORM VERIFY CONFORM TO THE REQUIREMENTS OF THE DETAIL DRAWINGS.
16 WELDS MEET VISUAL ACCEPTANCE CRITERIA PERFORM
• CRACK PROHIBITION
• WELD AND BASE-METAL FUSION
• CRATER CROSS SECTION
• WELD PROFILE
• WELD SIZE
• UNDERCUT
• POROSITY
17 ARC STRIKES PERFORM
18 K-AREA PERFORM
WHEN WELDING OF DOUBLER PLATES, CONTINUITY PLATES, OR STIFFENERS
HAS BEEN PERFORMED IN THE K-AREA, VISUALLY INSPECT THE WEB K-AREA
FOR CRACKS WITHIN 3 INCHES OF THE WELD.
19 WELD ACCESS HOLES IN ROLLED HEAVY SHAPES
AND BUILT-UP HEAVY SHAPES PERFORM
AFTER ROLLED HEAVY SHAPES AND BUILT-UP HEAVY SHAPES, AS DEFINED IN
AISC 360-16 SECTIONS A3.1C AND A3.1D RESPECTIVELY, ARE WELDED,
VISUALLY INSPECT THE WELD ACCESS HOLE FOR CRACKS.
BACKING REMOVED, WELD TABS REMOVED AND
FINISHED, AND FILLET WELDS ADDED, WHERE
REQUIRED
PERFORM
21 NO PROHIBITED WELDS HAVE BEEN ADDED
WITHOUT APPROVAL OF THE EOR OBSERVE
22 REPAIR ACTIVITIES PERFORM
23 ACCEPTANCE OR REJECTION OF WELDED JOINT
OR MEMBER DOCUMENT
5801 Broadway Extension, Suite 500 Oklahoma City, OK 73118-7436
405.840.2931 | fsb-ae.com
Frankfurt-Short-Bruza Associates,P.C.
20190320
REVIEWED BY:
DRAWN BY:
DESIGNED BY:
PROJECT MANAGER:
SHEET NUMBER:
ISSUE DATE:
SHEET TITLE:
PROJECT NUMBER:
PROJECT INFORMATION:
REVISION HISTORY:
DATEDESCRIPTION
TX
AN
G Pr oj ec t N um be r:
KE
LL
JB
SA
Ke lly A nn ex , T X
Te xa s Ai r N at io na l G ua rd 9t h
FW
Co rro sio n Co nt ro l F ac ilit y
NDM
A
B C D
A B C D
E F G H
E F G
H I
I
C :\U sers\nolm stead\D ocum ents\90320_Stru_nolm steadFK74B.rvt
09/09/24 16:54:41
2 AUGUST 2024
G-203
SPECIAL INSPECTIONS
BJW
CGH
CGH
1 ADDENDUM 03 09/09/2024
File details come from the government source that posted it. Updated .