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This document is a technical specification for roof and deck insulation at Tinker Air Force Base, Oklahoma, dated April 2019.
The specification establishes comprehensive requirements for roof and deck insulation installation, including material selection, application methods, quality control, and inspection procedures. Acceptable insulation types include expanded perlite board (minimum 3/4 inch thick), polyisocyanurate board per ASTM C1289 with minimum 20 psi compressive strength, composite boards, cellular glass boards per ASTM C552 Type IV, and mineral fiber insulation per ASTM C726. Cover board materials must be glass mat gypsum roof board per ASTM C1177/C1177M with 0 flame spread rating, non-combustible, 1/2 inch thick in 4-by-8 foot dimensions. Bitumens, fasteners, and moisture control materials are specified by detailed ASTM standards. All materials must comply with fire performance requirements per ICC IBC, UL 1256, or FM 4470, with insulation achieving flame spread rating of 75 or less per ASTM E84. Products must be third-party certified for low volatile organic compound (VOC) content per UL 2818 Greenguard or SCS Scientific Certification Systems standards. Installation requires two-layer application with staggered joints when total thickness exceeds 1/2 inch, with asphalt mopping at 20-35 lbs per 100 square feet per layer or mechanical fastener attachment in accordance with FM guidelines. Critical submittals requiring government approval include shop drawings for insulation board layout and attachment, product data sheets, manufacturer's instructions, test reports for flame spread rating, and certificates for VOC content and installer qualifications. Work must be completed same-day with roofing membrane application; phased construction is not permitted. Environmental conditions restrict installation to temperatures above 40 degrees Fahrenheit with interior humidity below 45 percent and no visible ice, frost, or moisture on roof deck.
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Text version
Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019
SECTI ON 07 22 00
ROOF AND DECK I NSULATI ON
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
ASTM I NTERNATI ONAL ( ASTM)
ASTM C1177/ C1177M ( 2013) St andar d Speci f i cat i on f or Gl ass Mat Gypsum Subst r at e f or Use as Sheat hi ng
ASTM C1289 ( 2016a) St andar d Speci f i cat i on f or Faced Ri gi d Cel l ul ar Pol y i socyanur at e Ther mal I nsul at i on Boar d
ASTM C208 ( 2012) Cel l ul osi c Fi ber I nsul at i ng Boar d
ASTM C552 ( 2016a) St andar d Speci f i cat i on f or Cel l ul ar Gl ass Ther mal I nsul at i on
ASTM C578 ( 2016) St andar d Speci f i cat i on f or Ri gi d, Cel l ul ar Pol yst yr ene Ther mal I nsul at i on
ASTM C726 ( 2017) St andar d Speci f i cat i on f or Mi ner al Wool Roof I nsul at i on Boar d
ASTM C728 ( 2017) St andar d Speci f i cat i on f or Per l i t e Ther mal I nsul at i on Boar d
ASTM D2178/ D2178M ( 2015a) Asphal t Gl ass Fel t Used i n Roof i ng and Wat er pr oof i ng
ASTM D226/ D226M ( 2009) St andar d Speci f i cat i on f or Asphal t - Sat ur at ed Or gani c Fel t Used i n Roof i ng and Wat er pr oof i ng
ASTM D312 ( 2000; R 2006) St andar d Speci f i cat i on f or Asphal t Used i n Roof i ng
ASTM D41/ D41M ( 2011; R 2016) St andar d Speci f i cat i on f or Asphal t Pr i mer Used i n Roof i ng, Damppr oof i ng, and Wat er pr oof i ng
ASTM D4263 ( 1983; R 2012) I ndi cat i ng Moi st ur e i n Concr et e by t he Pl ast i c Sheet Met hod
ASTM D4586/ D4586M ( 2007; E 2012; R 2012) Asphal t Roof Cement , Asbest os- Fr ee
ASTM D4601/ D4601M ( 2004; R 2012) Asphal t - Coat ed Gl ass Fi ber Base Sheet Used i n Roof i ng
Apr i l 2019 Page 1 SECTI ON 07 22 00
ASTM D4897/ D4897M ( 2016) St andar d Speci f i cat i on f or Asphal t - Coat ed Gl ass- Fi ber Vent i ng Base Sheet Used i n Roof i ng
ASTM E84 ( 2016) St andar d Test Met hod f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Materials
FM GLOBAL ( FM)
FM 4450 ( 1989) Appr oval St andar d f or Cl ass 1 I nsul at ed St eel Deck Roof s
FM 4470 ( 2010) Si ngl e- Pl y, Pol ymer - Modi f i ed Bi t umen Sheet , Bui l t - up Roof ( BUR) , and Li qui d Appl i ed Roof Assembl i es f or Use i n Cl ass 1 and Noncombust i bl e Roof Deck Construction
FM APP GUI DE ( updat ed on- l i ne) Appr oval Gui de http://www.approvalguide.com/
I NTERNATI ONAL CODE COUNCI L ( I CC)
I CC I BC ( 2015) I nt er nat i onal Bui l di ng Code
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 1 ( 2015; ERTA 2015) Fi r e Code
SCI ENTI FI C CERTI FI CATI ON SYSTEMS ( SCS)
SCS SCS Gl obal Ser vi ces ( SCS) I ndoor Advant age
UNDERWRI TERS LABORATORI ES ( UL)
UL 1256 ( 2002; Repr i nt Jul 2013) Fi r e Test of Roof Deck Const r uct i ons
UL 2818 ( 2013) GREENGUARD Cer t i f i cat i on Pr ogr am For Chemi cal Emi ssi ons For Bui l di ng Mat er i al s, Fi ni shes And Fur ni shi ngs
1. 2 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00
SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
I nsul at i on Boar d Layout and At t achment ; G
Ver i f i cat i on of Exi st i ng Condi t i ons; G
SD- 03 Pr oduct Dat a
Apr i l 2019 Page 2 SECTI ON 07 22 00
I nsul at i on; G
Cover Boar d; G
Fast ener s; G
Sheat hi ng Paper ; G
Moi st ur e Cont r ol ; G
SD- 06 Test Repor t s
Fl ame Spr ead Rat i ng; G
SD- 07 Cer t i f i cat es
Vol at i l e Or gani c Compounds ( VOC) Cont ent ; G
I nst al l er Qual i f i cat i ons; G
Cer t i f i cat es Of Compl i ance For Fel t Mat er i al s; G
SD- 08 Manuf act ur er ' s I nst r uct i ons
Nai l s and Fast ener s; G
Roof I nsul at i on; G
SD- 11 Cl oseout Submi t t al s
Vol at i l e Or gani c Compounds ( VOC) Cont ent ; S
1. 3 SHOP DRAWI NGS
Submi t i nsul at i on boar d l ayout and at t achment i ndi cat i ng met hods of at t achment and spaci ng, t r ansi t i ons, t aper ed component s, t hi cknesses of mat er i al s, and cl osur e and t er mi nat i on condi t i ons. Show l ocat i ons of r i dges, val l eys, cr i cket s, i nt er f ace wi t h, and sl ope t o, r oof dr ai ns.
Base shop dr awi ngs on ver i f i ed f i el d measur ement s and i ncl ude ver i f i cat i on of exi st i ng condi t i ons. .
1. 4 PRODUCT DATA
I ncl ude dat a f or mat er i al descr i pt i ons, r ecommendat i ons f or pr oduct shel f l i f e, r equi r ement s f or cover boar d or coat i ngs, and pr ecaut i ons f or f l ammabi l i t y and t oxi c i t y. I ncl ude dat a t o ver i f y compat i bi l i t y of seal ant s wi t h i nsul at i on.
1. 5 MANUFACTURER' S I NSTRUCTI ONS
I ncl ude f i el d of r oof and per i met er at t achment r equi r ement s.
Pr ovi de a compl et e descr i pt i on of i nst al l at i on sequenci ng f or each phase of t he r oof i ng syst em. I ncl ude weat her pr oof i ng pr ocedur es.
1. 6 QUALI TY CONTROL
Pr ovi de cer t i f i cat i on of i nst al l er qual i f i cat i ons f r om t he i nsul at i on manuf act ur er conf i r mi ng t he speci f i c i nst al l er has t he r equi r ed
Apr i l 2019 Page 3 SECTI ON 07 22 00 qual i f i cat i ons f or i nst al l i ng t he speci f i c r oof i nsul at i on syst em( s) indicated.
Pr ovi de cer t i f i cat es of compl i ance f or f el t mat er i al s.
1. 7 FM APPROVAL REQUI REMENTS
Pr ovi de f ast eni ng pat t er ns i n accor dance wi t h FM 1- 90 f or i nsul at i on on st eel decks.
1. 8 FI RE PERFORMANCE REQUI REMENTS
1. 8. 1 I nsul at i on i n Roof Syst ems
Compl y wi t h t he r equi r ement s of I CC I BC or UL 1256 or FM 4470. Roof i nsul at i on t o have a f l ame spr ead r at i ng of 75 or l ess when t est ed i n accor dance wi t h ASTM E84. Addi t i onal document at i on of compl i ance wi t h f l ame spr ead r at i ng i s not r equi r ed when i nsul at i on of t he t ype used f or t hi s pr oj ect as par t of t he speci f i c r oof assembl y i s l i s t ed and l abel ed as FM Cl ass 1 appr oved.
1. 8. 2 Fi r e Resi st ance Rat i ngs f or Roof s
Pr ovi de i n accor dance wi t h I CC I BC Chapt er 7 and Tabl e 721. 1( 3) Mi n Fi r e and Smoke Pr ot ect i on For Fl oor and Roof Syst ems.
1. 9 CERTIFICATIONS
Pr ovi de pr oduct s t hat ar e t hi r d par t y cer t i f i ed f or l ow Vol at i l e Or gani c Compounds ( VOC) Cont ent i n accor dance wi t h UL 2818 Gr eenguar d , SCS Sci ent i f i c Cer t i f i cat i on Syst ems I ndoor Advant age . ( http://www.scsglobalservices.com/indoor-air-quality-certification )
1. 10 DELI VERY, STORAGE, AND HANDLI NG
1. 10. 1 Delivery
Del i ver mat er i al s t o t he pr oj ect s i t e i n manuf act ur er ' s unopened and undamaged st andar d commer ci al cont ai ner s bear i ng t he f ol l owi ng l egi bl e information:
a. Name of manuf act ur er
b. Br and desi gnat i on
c. Speci f i cat i on number , t ype, and cl ass, as appl i cabl e, wher e mat er i al s ar e cover ed by a r ef er enced speci f i cat i on
d. Asphal t f l ashpoi nt ( FP) , equi v i scous t emper at ur e ( EVT) , and f i ni shed bl owi ng t emper at ur e ( FBT) .
Del i ver mat er i al s i n suf f i c i ent quant i t y t o al l ow cont i nui t y of t he wor k.
1. 10. 2 St or age and Handl i ng
St or e and handl e mat er i al s i n accor dance wi t h manuf act ur er ' s pr i nt ed i nst r uct i ons as wel l as t he Ti nker AFB St andar ds. Pr ot ect f r om damage, exposur e t o open f l ame or ot her i gni t i on sour ces, wet t i ng, condensat i on, and moi st ur e absor pt i on. Keep mat er i al s wr apped and separ at ed f r om
Apr i l 2019 Page 4 SECTI ON 07 22 00 of f - gassi ng mat er i al s ( such as dr yi ng pai nt s and adhesi ves) . St or e al l mat er i al under t ar ps wi t h adequat e wei ght t o keep t he t ar ps i n pl ace.
Mat er i al f or t he pr oj ect must not be used as wei ght . Do not use mat er i al s t hat have vi s i bl e moi st ur e, war pi ng or bi ol ogi cal gr owt h. Al l mat er i al we shal l be newl ey pur chesed f or St or e i n an encl osed bui l di ng or t r ai l er t hat pr ovi des a dr y, adequat el y vent i l at ed envi r onment . St or e f el t r ol l s and r ol l goods on ends. For t he 24 hour s i mmedi at el y bef or e appl i cat i on of f el t s, st or e f el t s i n an ar ea mai nt ai ned at a t emper at ur e no l ower t han 50 degr ees F above gr ade and havi ng vent i l at i on on al l s i des. Repl ace damaged mat er i al wi t h new mat er i al .
1. 11 ENVI RONMENTAL CONDI TI ONS
Do not i nst al l r oof i nsul at i on dur i ng i ncl ement weat her or when ai r t emper at ur e i s bel ow 40 degr ees F and i nt er i or humi di t y i s 45 per cent or gr eat er , or when t her e i s v i s i bl e i ce, f r ost , or moi st ur e on t he r oof deck.
1. 12 PROTECTION
Pr ovi de pr ot ect i on as speci f i ed i n Ti nker Faci l i t y Sat andar ds.
1. 12. 1 Fl ame Heat ed Equi pment
1. 12. 1. 1 Fi r e Pr ot ect i on
Locat e mel t ket t l es no cl oser t han 25 f eet f r om bui l di ngs or combust i bl e mat er i al s. Pr ovi de and mai nt ai n t wo appr oved 4- A: 40- B: C f i r e ext i ngui sher s wi t hi n 25 f eet of each oper at i ng ket t l e. Fi r e ext i ngui sher s, oper at i ons and l ocat i ons must compl y wi t h NFPA 1 Sect i on Tar Ket t l es. Equi p asphal t ( t ar ) ket t l es wi t h t i ght f i t t i ng l i ds.
1. 12. 1. 2 Oper at i onal Requi r ement s
Equi p ket t l es wi t h aut omat i c t her most at i c cont r ol capabl e of mai nt ai ni ng asphal t t emper at ur e. Cal i br at e and mai nt ai n cont r ol s i n wor ki ng or der f or t he dur at i on of t he wor k. Equi p ket t l es wi t h means of agi t at i on and ensur e t hey ar e oper at i ng as necessar y t o pr oduce a cont r ol l ed uni f or m t emper at ur e t hr oughout ket t l e cont ent s t o pr event spot heat i ng. Do not heat cont ent s above f l ash poi nt . Do not pl ace f l ame heat ed equi pment on t he r oof .
1. 12. 2 Speci al Pr ot ect i on
Al l i nsul at i on shal l have t he f act or y appl i ed pr ot ect i ve pl ast i c and shal l be cover ed wi t h a t ar p at al l t i mes. Tar p shal l be f r ee of hol es and shal l be anchor ed t o pr event uncover i ng dur i ng i ncl ement weat her . Al l l oose i nsul ai t on shal l be r ecover ed wi t h pl ast i ce wr ap and cover ed wi t h a tarp.
1. 12. 3 Dr i ppage of Bi t umen
Seal j oi nt s i n and at edges of deck as necessar y t o pr event dr i ppage of asphal t i nt o t he bui l di ng or ont o adj acent sur f aces.
1. 12. 4 Compl et ed Wor k
Cover compl et ed wor k wi t h cover boar d f or t he dur at i on of const r uct i on.
Avoi d t r af f i c on compl et ed wor k par t i cul ar l y when ambi ent t emper at ur e i s above 80 degr ees F. Repl ace cr ushed or damaged i nsul at i on pr i or t o r oof
Apr i l 2019 Page 5 SECTI ON 07 22 00 sur f ace i nst al l at i on.
PART 2 PRODUCTS
2. 1 PRODUCT SUSTAI NABI LI TY CRI TERI A
Wher e al l owed by per f or mance cr i t er i a:
2. 1. 1 Reduce Vol at i l e Or gani c Compounds ( VOC) Cont ent s
Pr ovi de pr oduct s wi t h r educed VOC cont ent and pr ovi de document at i on i n accor dance wi t h Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG par agr aph REDUCE
VOLATI LE ORGANI C COMPOUNDS.
2. 1. 2 Recycl ed Cont ent
Pr ovi de pr oduct s wi t h r ecycl ed cont ent and pr ovi de document at i on i n accor dance wi t h Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG par agr aph
RECYCLED CONTENT.
2. 2 INSULATION
2. 2. 1 I nsul at i on Types
Pr ovi de one, or an assembl y of a maxi mum of t hr ee, of t he f ol l owi ng r oof i nsul at i on mat er i al s. Pr ovi de r oof i nsul at i on t hat i s compat i bl e wi t h at t achment met hods f or t he speci f i ed i nsul at i on and r oof membr ane.
a. Expanded Per l i t e Boar d: Pr ovi de i n accor dance wi t h ASTM C728. Mi ni mum
3/ 4 i nch t hi ck when bot h t op and bot t om sur f aces must be i n cont act wi t h asphal t .
b. Pol y i socyanur at e Boar d: Pr ovi de i n accor dance wi t h ASTM C1289 REV A Type I I , f i br ous f el t or gl ass mat membr ane bot h s i des, except mi ni mum compr essi ve st r engt h of 20 pounds per squar e i nch ( psi ) .
c. Composi t e Boar ds: Pr ovi de i n accor dance wi t h ASTM C1289 REV A, Type I I I , per l i t e i nsul at i on boar d f aced on one si de wi t h f i br ous f el t or gl ass f i ber mat membr ane on opposi t e s i de.
d. Cel l ul ar Gl ass Boar ds: ASTM C552, Type I V.
2. 2. 2 Mi ner al Fi ber I nsul at i on Boar d
Pr ovi de i n accor dance wi t h ASTM C726.
2. 2. 3 Recycl ed Mat er i al s
Pr ovi de t her mal i nsul at i on mat er i al s cont ai ni ng r ecycl ed cont ent i n accor dance wi t h par agr aph PRODUCT SUSTAI NABI LI TY CRI TERI A. Unl ess speci f i ed ot her wi se, t he mi ni mum r equi r ed r ecycl ed cont ent f or l i s t ed mat er i al s ar e:
Per l i t e Composi t i on Boar d: 75 per cent post consumer paper
Polyisocyanurate/polyurethane: 9 per cent r ecover ed mat er i al
Apr i l 2019 Page 6 SECTI ON 07 22 00
Wood Fi ber boar d: 100 per cent r ecover ed mat er i al
Cel l ul ar Gl ass I nsul at i on: 75 per cent r ecover ed cont ent
St r uct ur al Fi ber boar d: 100 per cent r ecover ed cont ent
Fi ber gl ass I nsul at i on: 25 per cent r ecover ed cont ent
Fi ber ( f el t ) or Fi ber composi t e: 75 per cent r ecover ed cont ent
Rubber: 90 per cent r ecover ed cont ent
Pl ast i c or Pl ast i c/ Rubber composi t e: 90 per cent r ecover ed cont ent
Wood/ Pl ast i c Composi t e: 90 per cent t ot al r ecover ed cont ent
2. 2. 4 I nsul at i on Thi ckness
As necessar y t o pr ovi de t he t her mal r esi st ance ( R- val ue) i ndi cat ed f or aver age t hi ckness of t aper ed syst em. Base cal cul at i on on t he R- val ue f or aged i nsul at i on. For i nsul at i on over st eel decks, sat i sf y bot h speci f i ed R- val ue and mi ni mum t hi ckness f or wi dt h of r i b openi ng r ecommended i n i nsul at i on manuf act ur er ' s publ i shed l i t er at ur e.
2. 2. 5 Taper ed Roof I nsul at i on
One l ayer of t he t aper ed r oof i nsul at i on assembl y must be f act or y t aper ed t o a s l ope of not l ess t han one i n 1/ 4 i nch per f oot . Fact or y f abr i cat e mi t er ed j oi nt s f r om t wo di agonal l y cut boar ds or one boar d shaped t o pr ovi de r equi r ed sl opes.
2. 2. 6 Cant s and Taper ed Edge St r i ps
Pr ovi de pr ef or med cant s and t aper ed edge st r i ps of t he same mat er i al as t he r oof i nsul at i on. When unavai l abl e, pr ovi de pr essur e- pr eser vat i ve t r eat ed wood, wood f i ber boar d, or r i gi d per l i t e boar d cant s and edge st r i ps as r ecommended by t he r oof i ng manuf act ur er f or t he speci f i c appl i cat i on, unl ess ot her wi se i ndi cat ed. Face of cant st r i ps t o i ncl i ne at 45 degr ees wi t h a mi ni mum ver t i cal hei ght of 4 i nches. Taper edge st r i ps at a r at e of one t o 1 1/ 2 i nch per f oot down t o appr oxi mat el y 1/ 8 i nch t hi ck.
2. 3 COVER BOARD
For use as a t her mal bar r i er ( under l ayment ) , f i r e bar r i er ( over l ayment ) , or cover boar d f or hot - mopped, t or ched- down, or adhesi ve- appl i ed r oof i ng membr ane over r oof i nsul at i on.
2. 3. 1 Gl ass Mat Gypsum Roof Boar d
ASTM C1177/ C1177M, 0 Fl ame Spr ead and 0 Smoke Devel oped when t est ed i n accor dance wi t h ASTM E84, 500 psi , Cl ass A, non- combust i bl e, 1/ 2 i nch t hi ck, 4 by 8 f eet boar d s i ze.
Apr i l 2019 Page 7 SECTI ON 07 22 00
2. 4 BITUMENS
2. 4. 1 Asphal t Pr i mer
Pr ovi de i n accor dance wi t h ASTM D41/ D41M.
2. 4. 2 Asphalt
Pr ovi de i n accor dance wi t h ASTM D312, Type I I I or I V. Asphal t f l ash poi nt , f i ni shed bl owi ng t emper at ur e, and equi v i scous t emper at ur e ( EVT) f or mop and mechani cal spr eader appl i cat i on must be i ndi cat ed on each container.
2. 4. 3 Asphal t Roof Cement
Pr ovi de i n accor dance wi t h ASTM D4586/ D4586M, Type I , f or hor i zont al sur f aces and sur f aces sl oped f r om 0 t o 3 i nches per f oot . Type I I f or ver t i cal and sur f aces sl oped mor e t han 3 i nches per f oot .
2. 5 SHEATHI NG PAPER FOR WOOD DECKS
Rosi n- si zed bui l di ng paper or unsat ur at ed f el t wei ghi ng not l ess t han 5 pounds per 100 squar e f eet .
2. 6 MOI STURE CONTROL
2. 6. 1 Vapor Ret ar der
2. 6. 1. 1 Asphal t Sat ur at ed Fel t Base Sheet f or Si ngl e Layer Appl i cat i on
Pr ovi de i n accor dance wi t h ASTM D4601/ D4601M, wei ghi ng not l ess t han 35 pounds per 100 squar e f eet .
2. 6. 1. 2 Asphal t - Coat ed Gl ass Fel t
Pr ovi de i n accor dance wi t h ASTM D2178/ D2178M, Type I V .
2. 6. 2 Vent i l at i ng Fel t f or Pour ed Concr et e Decks
Pr ovi de i n accor dance wi t h ASTM D4897/ D4897M, Type I I , non- per f or at ed, wi t h spot moppi ng hol es wher e speci f i ed.
2. 6. 3 Or gani c Roof i ng
Pr ovi de i n accor dance wi t h ASTM D226/ D226M, Type I .
2. 7 FASTENERS
Pr ovi de f l ush- dr i ven f ast ener s t hr ough f l at r ound or hexagonal st eel or pl ast i c pl at es. Pr ovi de zi nc- coat ed st eel pl at es, f l at r ound not l ess t han 1 3/ 8 i nch di amet er , hexagonal not l ess t han 28 gage. Pr ovi de hi gh- densi t y pl ast i c pl at es, mol ded t her mopl ast i c wi t h smoot h t op sur f ace, r ei nf or ci ng r i bs and not l ess t han 3 i nches i n di amet er . Ful l y r ecess f ast ener head i nt o pl ast i c pl at e af t er i t i s dr i ven. For m pl at es t o pr event di shi ng. Do not use bel l or cup shaped pl at es. Pr ovi de f ast ener s i n accor dance wi t h i nsul at i on manuf act ur er ' s r ecommendat i ons f or hol di ng power when dr i ven, or a mi ni mum of 120 pounds each i n st eel deck, whi chever i s t he hi gher mi ni mum. Pr ovi de f ast ener s f or st eel or concr et e decks i n accor dance wi t h FM APP GUI DE ( http://www.approvalguide.com/ ) f or
Apr i l 2019 Page 8 SECTI ON 07 22 00
Cl ass I r oof deck const r uct i on, and spaced t o wi t hst and upl i f t pr essur e of 90 pounds per squar e f oot .
2. 7. 1 Roof i ng Nai l s f or Wood Decks
Bar bed 11 gage, z i nc- coat ed nai l s wi t h 7/ 16 t o 5/ 8 i nch di amet er heads or annul ar r i ng shank, squar e head, one pi ece composi t e nai l s. Pr ovi de nai l s l ong enough t o penet r at e wood deck at l east 5/ 8 i nch wi t hout pr ot r udi ng t hr ough under si de of decki ng.
2. 7. 2 Fast ener s f or Pl ywood Decks
Annul ar r i ng shank, squar e head, one pi ece composi t e nai l s l ong enough t o penet r at e i nt o pl ywood decks appr oxi mat el y 1/ 2 i nch wi t hout pr ot r udi ng t hr ough under si de of decki ng.
2. 7. 3 Fast ener s f or St eel Decks
Appr oved har dened penet r at i ng f ast ener s or scr ews i n accor dance wi t h FM 4450 and l i s t ed i n FM APP GUI DE f or Cl ass I r oof deck const r uct i on.
Quant i t y and pl acement t o wi t hst and a mi ni mum upl i f t pr essur e of 90 psf i n accor dance wi t h FM APP GUI DE.
2. 7. 4 Fast ener s f or Pour ed Concr et e Decks
Appr oved har dened f ast ener s or scr ews t o penet r at e deck at l east 1 i nch but not mor e t han 1 1/ 2 i nches, i n accor dance wi t h FM 4470, and l i s t ed i n FM APP GUI DE f or Cl ass I r oof deck const r uct i on. Quant i t y and pl acement t o wi t hst and an upl i f t pr essur e of 90 psf i n accor dance wi t h FM APP GUI DE.
2. 8 WOOD NAI LERS
Pr essur e- pr eser vat i ve t r eat ed as speci f i ed i n Sect i on 06 10 00 ROUGH
CARPENTRY.
PART 3 EXECUTI ON
3. 1 EXAMI NATI ON AND PREPARATI ON
3. 1. 1 Sur f ace I nspect i on
Ensur e sur f aces ar e c l ean, smoot h, and dr y pr i or t o appl i cat i on. Ensur e sur f aces r ecei v i ng vapor r et ar der ar e f r ee of pr oj ect i ons t hat mi ght punct ur e t he vapor r et ar der . Check r oof deck sur f aces, i ncl udi ng sur f aces sl oped t o r oof dr ai ns and out l et s, f or def ect s bef or e st ar t i ng wor k.
The Cont r act or must i nspect and appr ove t he sur f aces i mmedi at el y bef or e st ar t i ng i nst al l at i on. Pr i or t o i nst al l i ng vapor r et ar der vent i l at i ng f el t i nsul at i on, per f or m t he f ol l owi ng:
a. Exami ne wood decks t o ascer t ai n t hat deck boar ds have been pr oper l y nai l ed and t hat exposed nai l heads have been set .
b. Exami ne st eel decks t o ensur e t hat panel s ar e pr oper l y secur ed t o st r uct ur al member s and t o each ot her and t hat sur f aces of t op f l anges ar e f l at or s l i ght l y convex.
c. Exami ne pr ecast concr et e decks t o ensur e t hat j oi nt s bet ween pr ecast uni t s ar e pr oper l y gr out ed and l evel ed t o pr ovi de sui t abl e sur f aces
Apr i l 2019 Page 9 SECTI ON 07 22 00 f or i nst al l at i on of vent i l at i ng f el t vapor r et ar der and i nsul at i on.
d. I n t he pr esence of t he Cont r act i ng Of f i cer per f or m t he f ol l owi ng sur f ace dr yness t est on concr et e subst r at es:
( 1) Foami ng: When pour ed on t he deck, one pi nt of asphal t when heat ed i n t he r ange of 350 t o 400 degr ees F, does not f oam upon cont act .
( 2) St r i ppabi l i t y : Af t er asphal t used i n t he f oami ng t est appl i cat i on has cool ed t o ambi ent t emper at ur es, t est coat i ng f or adher ence.
Shoul d a por t i on of t he sampl e be r eadi l y st r i pped cl ean f r om sur f ace, do not consi der sur f ace t o be dr y and do not st ar t appl i cat i on. Shoul d r ai n occur dur i ng appl i cat i on, st op wor k and do not r esume unt i l sur f ace has been r e- t est ed by met hod above and f ound dr y.
e. Pr i or t o i nst al l i ng any r oof syst em on a concr et e deck, moi st ur e t est t he deck i n accor dance wi t h ASTM D4263. The deck i s accept abl e f or r oof syst em appl i cat i on when t her e i s no vi s i bl e moi st ur e on under si de of pl ast i c sheet af t er 24 hour s.
3. 1. 2 Sur f ace Pr epar at i on
Cor r ect def ect s and i naccur aci es i n r oof deck sur f ace t o el i mi nat e poor dr ai nage f r om hol l ow or l ow spot s, per f or m t he f ol l owi ng:
a. Pr ovi de wood nai l er s of t he same t hi ckness as t he i nsul at i on at eaves, edges, cur bs, wal l s, and r oof openi ngs f or secur i ng of cant st r i ps, gr avel st ops, gut t er s, and f l ashi ng f l anges. On decks wi t h s l opes of one i n 12 ( 1 i nch per f oot ) or mor e, i nst al l wood nai l er s per pendi cul ar t o s l ope f or secur i ng i nsul at i on and f or backnai l i ng of r oof i ng f el t s. Space nai l er s i n accor dance wi t h appr oved shop drawings.
b. Fi l l or cover cr acks or knot hol es l ar ger t han 1/ 2 i nch i n di amet er i n wood decks as necessar y t o f or m an unyi el di ng sur f ace.
d. Cover st eel decks wi t h a l ayer of i nsul at i on boar d of suf f i c i ent wi dt h t o span t he wi dt h of a deck r i b openi ng, and i n accor dance wi t h f i r e saf et y r equi r ement s. Secur e wi t h pi er ci ng or sel f - dr i l l i ng, sel f - t appi ng f ast ener s of quant i t y and pl acement i n accor dance wi t h FM APP GUI DE. Locat e i nsul at i on j oi nt s par al l el t o r i bs of deck on sol i d bear i ng sur f aces onl y, not over open r i bs.
e. Sol i dl y appl y asphal t pr i mer t o pour ed, pr ecast concr et e decks at t he r at e of 1 gal l on per 100 squar e f eet of r oof sur f ace , st oppi ng appr oxi mat el y 4 i nches f r om j oi nt s bet ween pr ecast concr et e uni t s.
Al l ow pr i mer t o dr y t hor oughl y. Pl ace f el t st r i ps, 4 i nches or mor e i n wi dt h, over j oi nt s, 2 i nches on each si de, bet ween pr ecast concr et e uni t s i n a heavy coat i ng of col d- appl i ed asphal t r oof cement .
3. 2 I NSTALLATI ON OF VAPOR RETARDER
I nst al l vapor r et ar der i n di r ect cont act wi t h r oof deck sur f ace . Unl ess ot her wi se speci f i ed, vapor r et ar der t o consi st of ei t her t wo pl i es of No.
15 asphal t - sat ur at ed f el t , t wo pl i es of asphal t - coat ed gl ass f el t , or one l ayer of asphal t - sat ur at ed f el t base sheet . Lay vapor r et ar der at r i ght angl es t o di r ect i on of s l ope. I nst al l f i r st pl y of f el t or base sheet as speci f i ed her ei n f or t he speci f i c deck. Appl y second pl y of 2- pl y vapor
Apr i l 2019 Page 10 SECTI ON 07 22 00 r et ar der syst em usi ng asphal t at r at e of 20 t o 35 l bs per 100 squar e f eet , appl i ed wi t hi n pl us or mi nus 25 degr ees F of EVT. Do not heat asphal t above asphal t ' s FBT or 525 degr ees F, whi chever i s l ess. Use t her momet er s t o check t emper at ur es dur i ng heat i ng and appl i cat i on. Compl et el y seal s i de and end l aps. Asphal t must be vi s i bl e beyond al l edges of each pl y as i t i s bei ng i nst al l ed. Lay pl i es f r ee of wr i nkl es, buckl es, cr eases or f i shmout hs. Do not wal k on mopped sur f aces whi l e asphal t i s st i cky.
Pr ess out ai r bubbl es t o obt ai n compl et e adhesi on bet ween sur f aces. At wal l s, eaves, r akes, and ot her ver t i cal sur f aces, ext end vapor r et ar der or gani c f el t s or separ at e pl i es 9 i nches, wi t h not l ess t han 9 i nches on t he subst r at e, and t he ext ended por t i on t ur ned back and mopped i n over t he t op of t he i nsul at i on. At r oof penet r at i ons ot her t han wal l s, eaves and r akes, and ver t i cal sur f aces, ext end vapor r et ar der or separ at e pl i es 9 i nches t o f or m a l ap f ol ded back over t he edge of t he i nsul at i on. Pr ovi de asphal t r oof cement under t he vapor r et ar der f or at l east 9 i nches f r om wal l s, eaves, r akes and ot her penet r at i ons.
3. 2. 1 Vapor Ret ar der on Pour ed Concr et e Decks
Evenl y mop pr i med subst r at e wi t h asphal t at a r at e of 20 t o 35 l bs per 100 squar e f eet bef or e i nst al l i ng vapor r et ar der . Lay f i r st pl y of t wo- pl y syst em wi t h each sheet l appi ng 19 i nches over t he pr ecedi ng sheet . Lap ends not l ess t han 4 i nches. St agger l aps a mi ni mum of 12 i nches. For a vapor r et ar der consi st i ng of one l ayer of asphal t base sheet , pr ovi de si de and end l aps not l ess t han 4 i nches. St agger l aps a mi ni mum of 12 i nches.
Cement base sheet s t oget her wi t h a sol i d moppi ng of asphal t .
3. 2. 2 Vapor Ret ar der on Pr ecast Concr et e Decks
Evenl y mop pr i med subst r at e wi t h asphal t at a r at e of 20 t o 35 l bs per 100 squar e f eet bef or e i nst al l i ng vapor r et ar der . Lay f i r st pl y of t wo- pl y syst em wi t h each sheet l appi ng 19 i nches over pr ecedi ng sheet . Lap ends not l ess t han 4 i nches. St agger l aps a mi ni mum of 12 i nches. For vapor r et ar der consi st i ng of one l ayer of asphal t base sheet , pr ovi de si de and end l aps not l ess t han 4 i nches and st agger l aps a mi ni mum of 12 i nches.
Cement base sheet s t oget her wi t h a sol i d moppi ng of asphal t .
3. 2. 3 Over Gypsum I nsul at i ng Concr et e or Li ght wei ght I nsul at i ng Concr et e
Lay one pl y of vent i ng i nor gani c base sheet , wi t hout moppi ng, at a r i ght angl e t o t he s l ope wi t h 4 i nch si de l aps and 6 i nch end l aps. Bond l aps wi t h hot asphal t . St agger end l aps. at t ach t o t he concr et e deck i n accor dance wi t h upl i f t r equi r ement s. Appl y 2- pl y vapor r et ar der over t he base sheet as speci f i ed above.
3. 2. 4 Over Concr et e Decks and Fi r st Layer of I nsul at i on on St eel Decks
Appl y 2- pl y vapor r et ar der as speci f i ed above except del et e t he vent i ng i nor gani c base sheet .
3. 2. 5 Over St r uct ur al Concr et e on Non- Vent i ng Suppor t
Lay one pl y of vent i ng i nor gani c base sheet wi t h moppi ng hol es at a r i ght angl e t o t he s l ope wi t h 4 i nch si de l aps and 6 i nch end l aps t hen appl y t he vapor r et ar der as speci f i ed.
3. 3 I NSTALLATI ON OF VENTI LATI NG FELT
Appl y vent i l at i ng f el t i n accor dance wi t h manuf act ur er ' s pr i nt ed
Apr i l 2019 Page 11 SECTI ON 07 22 00 i nst r uct i ons. Ext end over r oof cant s, up ver t i cal sur f aces and t er mi nat e under cap f l ashi ng. At r oof edges t er mi nat e under out si de edge of per i met er edge nai l er s or under gr avel st op f asci a.
3. 4 I NSULATI ON I NSTALLATI ON
Appl y i nsul at i on i n t wo l ayer s wi t h st agger ed j oi nt s when t ot al r equi r ed t hi ckness of i nsul at i on exceeds 1/ 2 i nch. Lay i nsul at i on so t hat cont i nuous l ongi t udi nal j oi nt s ar e per pendi cul ar t o di r ect i on of f el t s f or t he bui l t - up r oof i ng, as speci f i ed i n Sect i on 07 51 13, and end j oi nt s of each cour se ar e st agger ed wi t h t hose of adj oi ni ng cour ses. When usi ng mul t i pl e l ayer s of i nsul at i on, pr ovi de j oi nt s of each succeedi ng l ayer t hat ar e par al l el and of f set i n bot h di r ect i ons wi t h r espect t o t he l ayer bel ow. Keep i nsul at i on 1/ 2 i nch cl ear of ver t i cal sur f aces penet r at i ng and pr oj ect i ng f r om r oof sur f ace. Ver i f y r equi r ed sl opes t o each r oof drain.
3. 4. 1 I nst al l at i on Usi ng Asphal t
Fi r ml y embed each l ayer i n sol i d asphal t moppi ng; mop onl y suf f i c i ent ar ea t o pr ovi de compl et e embedment of one boar d at a t i me. Pr ovi de 20 t o 35 l bs of asphal t per 100 squar e f eet of r oof deck f or each l ayer of i nsul at i on. Appl y asphal t when t emper at ur e i s wi t hi n pl us or mi nus 25 degr ees F of EVT. Do not heat asphal t above asphal t ' s FBT or 525 degr ees F, whi chever i s l ess, f or l onger t han 4 consecut i ve hour s. Use t her momet er s t o check t emper at ur es dur i ng heat i ng and appl i cat i on.
3. 4. 2 I nst al l at i on Usi ng Asphal t on St eel Decks
Secur e f i r st l ayer of i nsul at i on and t her mal bar r i er t o deck wi t h pi er ci ng or sel f - dr i l l i ng, sel f - t appi ng f ast ener s. Engage f ast ener s by dr i v i ng t hem t hr ough i nsul at i on i nt o t op f l ange of st eel deck. Use dr i v i ng met hod pr escr i bed by f ast ener manuf act ur er . Locat e i nsul at i on j oi nt s par al l el t o r i bs of deck on sol i d bear i ng sur f aces onl y, not over open r i bs. Secur e succeedi ng l ayer s wi t h sol i d asphal t moppi ngs. Wher e i nsul at i on i s appl i ed over st eel deck, l ocat e l ong edge j oi nt s so t hat t hey bear cont i nuousl y on t he st eel deck. I nsul at i on t hat can be r eadi l y l i f t ed af t er i nst al l at i on i s not consi der ed adequat el y secur ed. Appl y i nsul at i on onl y i n quant i t i es t hat can be ent i r el y wat er pr oof ed t he same day. Phased const r uct i on i s not per mi t t ed. Appl y i mper meabl e f aced i nsul at i on wi t hout damage t o t he f aci ng.
3. 4. 3 I nst al l at i on of Pr ot ect i on f or Asphal t Wor k
Bef or e st ar t i ng asphal t wor k, pr ot ect sur r oundi ng ar eas and sur f aces f r om spi l l age and mi gr at i on of asphal t ont o ot her wor k. Pr ovi de non- combust i bl e pr ot ect i ve cover i ngs at sur f aces adj acent t o hoi st s and ket t l es. Lap pr ot ect i ve cover i ngs at l east 6 i nches, secur e agai nst wi nd, and vent t o pr event col l ect i on of moi st ur e on cover ed sur f aces. Keep pr ot ect i ve cover i ngs i n pl ace f or t he dur at i on of asphal t wor k.
3. 4. 4 I nst al l at i on Usi ng Onl y Mechani cal Fast ener s
Secur e t ot al t hi ckness of i nsul at i on wi t h penet r at i ng t ype f ast ener s.
Apr i l 2019 Page 12 SECTI ON 07 22 00
3. 4. 5 Speci al Pr ecaut i ons f or I nst al l at i on of Foam I nsul at i on
3. 4. 5. 1 Pol y i socyanur at e I nsul at i on
Wher e pol y i socyanur at e f oam boar d i nsul at i on i s pr ovi ded, i nst al l 1/ 2 i nch t hi ck wood f i ber boar d, gl ass mat gypsum r oof boar d, or 3/ 4 i nch t hi ck expanded per l i t e boar d i nsul at i on over t op sur f ace of f oam boar d i nsul at i on. St agger j oi nt s of i nsul at i on wi t h r espect t o f oam boar d i nsul at i on bel ow.
3. 4. 6 Cant St r i ps
Wher e i ndi cat ed, pr ovi de cant st r i ps at i nt er sect i ons of r oof wi t h wal l s, par apet s, and cur bs ext endi ng above r oof . Wood cant st r i ps must bear on and be anchor ed t o wood bl ocki ng. Fi t cant st r i ps f l ush t o ver t i cal sur f aces. Wher e possi bl e, nai l cant st r i ps t o adj oi ni ng sur f aces. Wher e cant st r i ps ar e i nst al l ed agai nst non- nai l abl e mat er i al s, i nst al l i n heavy moppi ng of asphal t or set i n a heavy coat i ng of asphal t r oof cement or an appr oved adhesi ve.
3. 4. 7 Taper ed Edge St r i ps
Wher e i ndi cat ed, pr ovi de edge st r i ps i n t he r i ght angl e f or med by t he j unct ur e of r oof and wood nai l i ng st r i ps t hat ext end above t he l evel of t he r oof . I nst al l edge st r i ps f l ush t o ver t i cal sur f aces of wood nai l i ng st r i ps. Wher e possi bl e, nai l edge st r i ps t o adj oi ni ng sur f aces. Wher e i nst al l ed agai nst non- nai l abl e mat er i al s, i nst al l i n a heavy moppi ng of asphal t or set i n a heavy coat i ng of asphal t r oof cement or an appr oved adhesive.
3. 5 PROTECTION
3. 5. 1 Pr ot ect i on of Appl i ed I nsul at i on
Compl et el y cover each day' s i nst al l at i on of i nsul at i on wi t h f i ni shed r oof i ng speci f i ed i n t he St at ement of Wor k on same day. Phased const r uct i on i s not per mi t t ed. Pr ot ect open spaces bet ween i nsul at i on and par apet s or ot her wal l s and spaces at cur bs, scut t l es, and expansi on j oi nt s, unt i l per manent r oof i ng and f l ashi ng ar e appl i ed. St or i ng, wal k i ng, wheel i ng, or t r ucki ng di r ect l y on i nsul at i on or on r oof ed sur f aces i s not per mi t t ed. Pr ovi de smoot h, c l ean boar d or pl ank wal kways, r unways, and pl at f or ms near suppor t s, as necessar y, t o di st r i but e wei ght i n accor dance wi t h i ndi cat ed l i ve l oad l i mi t s of r oof const r uct i on .
Pr ot ect exposed edges of i nsul at i on wi t h cut of f s at t he end of each wor k day or whenever pr eci pi t at i on i s i mmi nent . Cut of f s must be t wo l ayer s of bi t umi nous- sat ur at ed f el t set i n pl ast i c bi t umi nous cement or s i ngl e pl y or EPDM membr ane set i n r oof cement . Fi l l al l pr of i l e voi ds i n cut of f s t o pr event t r appi ng moi st ur e bel ow t he membr ane. Remove cut of f s when wor k resumes.
3. 5. 2 Damaged Wor k and Mat er i al s
Rest or e wor k and mat er i al s t hat become damaged dur i ng const r uct i on t o or i gi nal condi t i on or r epl ace wi t h new mat er i al s.
3. 6 INSPECTION
Est abl i sh and mai nt ai n i nspect i on pr ocedur es t o assur e compl i ance of t he i nst al l ed r oof i nsul at i on wi t h cont r act r equi r ement s. Remove, r epl ace, Apr i l 2019 Page 13 SECTI ON 07 22 00 cor r ect i n an appr oved manner , any wor k f ound not i n compl i ance. Qual i t y cont r ol must i ncl ude, but i s not l i mi t ed t o, t he f ol l owi ng:
a. Obser vat i on of envi r onment al condi t i ons; number and ski l l l evel of i nsul at i on wor ker s; st ar t and end t i me of wor k.
b. Ver i f i cat i on of cer t i f i cat i on, l i s t i ng or l abel compl i ance wi t h FM Dat a Sheet s. ( https://www.fmglobal.com/fmglobalregistration/Downloads.aspx )
c. Ver i f i cat i on of pr oper st or age and handl i ng of i nsul at i on and vapor r et ar der mat er i al s bef or e, dur i ng, and af t er i nst al l at i on.
d. I nspect i on of vapor r et ar der appl i cat i on, i ncl udi ng edge envel opes and mechani cal f ast eni ng.
e. I nspect i on of mechani cal f ast ener s; t ype, number , l engt h, and spaci ng.
f . Coor di nat i on wi t h ot her mat er i al s, cant s, s l eeper s, and nai l i ng st r i ps.
g. I nspect i on of i nsul at i on j oi nt or i ent at i on and l aps bet ween l ayer s, j oi nt wi dt h and bear i ng of edges of i nsul at i on on deck.
h. I nst al l at i on of cut of f s and pr oper j oi ni ng of wor k on subsequent days.
i . Cont i nuat i on of compl et e r oof i ng syst em i nst al l at i on t o cover i nsul at i on i nst al l ed same day.
j . Ver i f i cat i on of r equi r ed sl ope t o each r oof dr ai n.
- - End of Sect i on - -
Apr i l 2019 Page 14 SECTI ON 07 22 00
File details come from the government source that posted it. Updated .