08 34 19.10 20.pdf

Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019

SECTI ON 08 34 19. 10 20

ROLLI NG SERVI CE AND FI RE DOORS

04/17

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

ASTM I NTERNATI ONAL ( ASTM)

ASTM A123/ A123M ( 2013) St andar d Speci f i cat i on f or Zi nc ( Hot - Di p Gal vani zed) Coat i ngs on I r on and St eel Pr oduct s

ASTM A653/ A653M ( 2015; E 2016) St andar d Speci f i cat i on f or St eel Sheet , Zi nc- Coat ed ( Gal vani zed) or Zi nc- I r on Al l oy- Coat ed ( Gal vanneal ed) by t he Hot - Di p Pr ocess

ASTM A780/ A780M ( 2009; R 2015) St andar d Pr act i ce f or Repai r of Damaged and Uncoat ed Ar eas of Hot - Di p Gal vani zed Coat i ngs

ASTM E84 ( 2016) St andar d Test Met hod f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Materials

DOOR AND ACCESS SYSTEM MANUFACTURERS ASSOCI ATI ON ( DASMA)

ANSI / DASMA 108 ( 2005) St andar d Met hod f or Test i ng Sect i onal Gar age Door s and Rol l i ng Door s:

Det er mi nat i on of St r uct ur al Per f or mance Under Uni f or m St at i c Ai r Pr essur e Difference

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

NEMA I CS 1 ( 2000; R 2015) St andar d f or I ndust r i al Cont r ol and Syst ems: Gener al Requi r ement s

NEMA I CS 2 ( 2000; R 2005; Er r at a 2008) I ndust r i al Cont r ol and Syst ems Cont r ol l er s, Cont act or s, and Over l oad Rel ays Rat ed 600 V

NEMA I CS 6 ( 1993; R 2011) I ndust r i al Cont r ol and Syst ems: Encl osur es

NEMA MG 1 ( 2016) Mot or s and Gener at or s

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 70 ( 2017) Nat i onal El ect r i cal Code

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NFPA 80 ( 2016) St andar d f or Fi r e Door s and Ot her Openi ng Pr ot ect i ves

1. 2 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00

SUBMI TTAL PROCEDURES:

SD- 02 Shop Dr awi ngs

Rol l i ng ser vi ce door s; G

Rol l i ng f i r e door s; G

Submi t dr awi ngs f or door s showi ng t ypes, s i zes, l ocat i ons, met al gages, har dwar e pr ovi s i ons, i nst al l at i on det ai l s, and ot her det ai l s of const r uct i on. For mot or - oper at ed door s i ncl ude suppor t i ng br acket s f or mot or s, l ocat i on, t ype, and r at i ngs of mot or s, and saf et y devi ces.

SD- 03 Pr oduct Dat a

Rol l i ng ser vi ce door s; G

Rol l i ng f i r e door s; G

Mot or s; G

Cont r ol s; G]

For el ect r i cal l y oper at ed syst em, submi t wi r i ng di agr ams f or mot or and cont r ol s. ]

SD- 08 Manuf act ur er ' s I nst r uct i ons

Rol l i ng ser vi ce door s

Rol l i ng f i r e door s]

Submi t manuf act ur er ' s cur r ent l y r ecommended i nst al l at i on pr ocedur es f or door s wi t h t he shop dr awi ngs.

SD- 10 Oper at i on and Mai nt enance Dat a

Rol l i ng ser vi ce door s, Dat a Package 2.

Rol l i ng f i r e door s, Dat a Package 2.

Submi t i n accor dance wi t h Sect i on 01 78 23 OPERATI ON AND MAI NTENANCE DATA. I ncl ude wi r i ng di agr ams.

1. 3 DELI VERY AND STORAGE

Pr ot ect door s and accessor i es f r om damage dur i ng del i ver y, st or age, and handl i ng. Cl ear l y mar k manuf act ur er ' s br and name. St or e door s i n dr y l ocat i ons wi t h adequat e vent i l at i on, f r ee f r om dust and wat er , and i n such

Apr i l 2019 Page 2 SECTI ON 08 34 19. 10 20 a manner as t o per mi t access f or i nspect i on and handl i ng. Handl e door s car ef ul l y t o pr event damage. Remove damaged i t ems t hat cannot be r est or ed t o l i ke- new condi t i on and pr ovi de new i t ems.

PART 2 PRODUCTS

2. 1 ROLLI NG SERVI CE DOORS

Shal l be spr i ng count er bal anced, r ol l i ng t ype, and shal l be desi gned f or use on ext er i or or i nt er i or openi ngs, as i ndi cat ed. Door s shal l be oper at ed by means of l i f t i ng handl es; by hand chai n wi t h gear or spr ocket r educt i on; by hand cr ank wi t h gear or spr ocket r educt i on; or by el ect r i c- power wi t h auxi l i ar y hand chai n oper at i on ( as speci f i ed i n cont r act dr awi ngs) . Door s shal l be compl et e wi t h gui des, har dwar e, f ast eni ngs, oper at i ng mechani sms, and accessor i es. Door s shal l be sur f ace- mount ed t ype wi t h gui des at j ambs set back a suf f i c i ent di st ance t o pr ovi de a c l ear openi ng when door i s i n open posi t i on. Door s, har dwar e, and anchor s shal l be desi gned t o wi t hst and a wi nd pr essur e of 20 pounds per squar e f oot of door ar ea i n accor dance wi t h ANSI / DASMA 108.

Sound engi neer i ng pr i nci pl es may be used t o i nt er pol at e or ext r apol at e t est r esul t s t o door s i zes not speci f i cal l y t est ed. Ext er i or door s shal l be mount ed as i ndi cat ed. Wher e ser vi ce door s ar e i ndi cat ed t o be chai n-or cr ank- oper at ed, t he door desi gn and const r uct i on shal l al l ow f or f ut ur e i nst al l at i on of el ect r i c- power oper at i on.

2. 1. 1 Oper at i onal Cycl e Li f e

Al l por t i ons of t he door , har dwar e and oper at i ng mechani sm t hat i s subj ect t o movement , wear or st r ess f at i gue must be desi gned t o oper at e t hr ough a mi ni mum number of 20cycl es per dayor as i ndi cat ed i n t he cont r act document s.

2. 2 FABRICATION

2. 2. 1 Curtains

Shal l be f or med of i nt er l ocki ng gal vani zed st eel s l at s of shapes st andar d wi t h t he manuf act ur er , except t hat s l at s f or ext er i or door s shal l be f l at t ype. Cur t ai n shal l r ol l up on a bar r el suppor t ed at head of openi ng on br acket s and be bal anced by a t or s i on spr i ng syst em i n t he bar r el . Sl at s shal l be of t he gage r equi r ed f or t he wi dt h i ndi cat ed and t he wi nd pr essur e speci f i ed above. Ext er i or door gl azi ng shal l have a mi ni mum f r ame bi t e of 3/ 8 i nch f or st r uct ur al l y gl azed wi ndow syst ems and 1 i nch f or v i s i on panel s t hat ar e not st r uct ur al l y gl azed. Pr ovi de non- t her mal , l ami nat ed gl ass v i s i on panel s i n door s i ndi cat ed f or gl azi ng. Gl azi ng shal l be as speci f i ed on t he dr awi ngs Sl at s f or ext er i or door s shal l be i nsul at ed wi t h not l ess t han 11/ 16 i nch t hi ck pol yur et hane or pol y i socyanur at e f oam i nsul at i on. I nsul at i on shal l have a maxi mum f l ame- spr ead and smoke- devel opment i ndexes of 75 and 450, r espect i vel y, accor di ng t o ASTM E84. I nt er i or s i de of i nsul at i on shal l be cover ed wi t h i nt er l ocki ng gal vani zed st eel s l at s not l i ght er t han t he st andar d t hi ckness wi t h t he manuf act ur er .

2. 2. 2 Endl ocks and Wi ndl ocks

The ends of each sl at or each al t er nat e s l at shal l have mal l eabl e i r on or gal vani zed st eel endl ocks of manuf act ur er ' s st ock desi gn. I n addi t i on t o endl ocks, ext er i or door s whi ch ar e mor e t han 16 f eet wi de or whi ch have a desi gn wi nd l oad of mor e t han 20 pounds per squar e f oot , shal l have wi ndl ocks of manuf act ur er ' s st andar d desi gn. Wi ndl ocks shal l pr event

Apr i l 2019 Page 3 SECTI ON 08 34 19. 10 20 cur t ai n f r om l eavi ng gui de because of def l ect i on f r om wi nd pr essur e or ot her f or ces.

2. 2. 3 Bot t om Bar

The cur t ai n shal l have a st eel bot t om bar consi st i ng of t wo angl es of equal wei ght , one on each si de. I n addi t i on, ext er i or door s shal l have a compr essi bl e and r epl aceabl e r ubber , neopr ene, or v i nyl weat her seal at t ached t o bot t om bar . At t ach a combi nat i on compr essi bl e seal and r ever si ng saf et y devi ce f or st oppi ng and r ever si ng t he t r avel of t he door t o t he bot t om bar of door s t hat ar e el ect r i c- power oper at ed.

2. 2. 4 Guides

St eel st r uct ur al shapes or f or med st eel shapes f ast ened t o wal l wi t h st eel shapes not l ess t han 3/ 16 i nch t hi ck. Gui des shal l be of suf f i c i ent dept h or shal l i ncor por at e a st eel l ocki ng bar t o r et ai n t he cur t ai n i n pl ace under t he wi nd pr essur e speci f i ed. Pr ovi de cont i nuous vi nyl or neopr ene weat her seal s on gui des at ext er i or door s. Secur el y at t ach gui des t o adj oi ni ng const r uct i on wi t h not l ess t han 3/ 8 i nch di amet er bol t s, spaced near each end and not over 30 i nches apar t .

2. 2. 5 Barrel

St eel pi pe or commer ci al wel ded st eel t ubi ng of pr oper di amet er and t hi ckness f or t he s i ze of cur t ai n. Def l ect i on shal l not exceed 0. 03 i nch per f oot of span. Cl ose ends of bar r el wi t h cast - i r on pl ugs, machi ned t o f i t t he pi pe and ei t her pi nned or at t ached wi t h scr ews or wel ded i n t he spr i ng bar r el , except t hat dr i ve end pl ug may be st eel wel ded i n pl ace.

I nst al l wi t hi n t he bar r el an oi l - t emper ed, st r ess r el i eved, hel i cal , count er bal anci ng st eel spr i ng, capabl e of pr oduci ng suf f i c i ent t or que t o assur e easy oper at i on of t he door cur t ai n f r om any posi t i on. At l east 80 per cent of t he door wei ght shal l be count er bal anced at any posi t i on.

Spr i ng- t ensi on shal l be adj ust abl e wi t hout r emovi ng t he hood.

2. 2. 6 Brackets

Fabr i cat e of st eel pl at e t o suppor t t he bar r el , cur t ai n, and oper at or and t o f or m a suppor t i ng r i ng and end cl osur e f or t he hood. Pr ovi de pr el ubr i cat ed, sel f - al i gni ng bal l bear i ngs, shi el ded or seal ed.

2. 2. 7 Hoods

St eel , not l i ght er t han 0. 0209 i nch t hi ck 24 gage f or med t o f i t cont our of end br acket s and r ei nf or ced wi t h r ol l ed beads at t op and bot t om edges.

Hoods f or openi ngs mor e t han 12 f eet i n wi dt h shal l have i nt er medi at e suppor t i ng br acket s. Pr ovi de a weat her baf f l e at t he l i nt el or i nsi de t he hood of each ext er i or door .

2. 2. 8 Locki ng Devi ce

For each manual l y oper at ed ext er i or r ol l i ng door pr ovi de manuf act ur er ' s st andar d chai n- or bar - t ype l ocki ng devi ce on t he i nsi de. The l ocki ng devi ce shal l be of t ype t o r ecei ve a padl ock wi t h a 5/ 16 i nch di amet er shackle.

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2. 3 MANUAL OPERATI ON

2. 3. 1 Manual Push- Up Oper at i on

Pr ovi de l i f t i ng handl es on bot h s i des of door and count er bal ance i n a manner t o pr ovi de easy oper at i on whi l e r ai s i ng or l ower i ng t he cur t ai n by hand. The f or ce r equi r ed t o oper at e t he door shal l not exceed 30 pounds.

Pr ovi de pul l - down st r aps or pol e hooks on bot t om r ai l of door s over 7 f eet high.

2. 3. 2 Manual Hand- Chai n Oper at i on

Pr ovi de gal vani zed, endl ess chai n oper at i ng over a spr ocket and ext endi ng t o wi t hi n 3 f eet of f l oor . Obt ai n r educt i on by use of r ol l er chai n and spr ocket dr i ve or sui t abl e gear i ng. Gear s shal l be hi gh- gr ade gr ay i r on, cast f r om machi ne- cut pat t er ns. The pul l r equi r ed t o oper at e t he door shal l not exceed 35 pounds.

2. 3. 3 Manual Cr ank Oper at i on

Pr ovi de a f ul l y encl osed, per manent l y l ubr i cat ed, gear ed power uni t mount ed 34 i nches above t he f l oor ; a r emovabl e cr ank; and a ver t i cal shaf t connect i ng t he uni t t o t he count er bal ance dr i ve syst em. The f or ce r equi r ed t o oper at e t he door shal l not exceed 25 pounds. Gear s shal l be of hi gh- gr ade gr ay i r on, cast f r om machi ne- cut pat t er ns.

2. 4 ELECTRI C OPERATI ON

2. 4. 1 Oper at or Feat ur es

Pr ovi de oper at or s compl et e wi t h component s and ot her accessor i es necessar y f or pr oper oper at i on. The oper at or shal l be so desi gned t hat t he mot or may be r emoved wi t hout di st ur bi ng t he l i mi t - swi t ch t i mi ng and wi t hout af f ect i ng t he emer gency auxi l i ar y oper at or s. Make pr ovi s i on f or i mmedi at e emer gency manual oper at i on of door i n case of el ect r i cal f ai l ur e. The emer gency manual oper at i ng mechani sm shal l be so ar r anged t hat i t may be put i nt o and out of oper at i on f r om t he f l oor , and i t s use shal l not af f ect t he t i mi ng of t he l i mi t swi t ches. Pr ovi de an el ect r i cal or mechani cal devi ce whi ch wi l l di sconnect t he mot or f r om t he oper at i ng mechani sm when t he emer gency manual oper at i ng mechani sm i s engaged.

2. 4. 2 Motors

Shal l conf or m t o NEMA MG 1, hi gh- st ar t i ng t or que, r ever si bl e t ype of suf f i c i ent hor sepower and t or que out put t o move t he door i n ei t her di r ect i on f r om any posi t i on, and pr oduce a door t r avel speed of not l ess t han t wo- t hi r ds f oot per second or mor e t han one f oot per second, wi t hout exceedi ng t he r at ed capaci t y. Mot or s shal l be sui t abl e f or oper at i on on cur r ent of t he char act er i st i cs i ndi cat ed. Mot or encl osur es shal l be t he dr i p- pr oof t ype or NEMA TEFC and TENV t ype. I nst al l mot or s i n appr oved locations.

2. 4. 3 Controls

Remot e cont r ol swi t ches shal l be at l east 5 f eet above t he f l oor l i ne, and al l swi t ches shal l be l ocat ed so t hat t he oper at or wi l l have compl et e v i s i bi l i t y of t he door at al l t i mes. The cont r ol equi pment shal l conf or m to NEMA I CS 1 and NEMA I CS 2. Cont r ol encl osur es shal l be NEMA I CS 6, Type 12 or Type 4, f or i nt er i or l ocat i ons and Type 4 f or ext er i or

Apr i l 2019 Page 5 SECTI ON 08 34 19. 10 20 l ocat i ons, except t hat cont act or encl osur es may be Type 1. Locat e cont r ol swi t ches i nsi de t he bui l di ng unl ess ot her wi se i ndi cat ed. Each swi t ch cont r ol st at i on shal l be of t he t hr ee- but t on t ype, wi t h t he but t ons mar ked " OPEN, " " CLOSE, " and " STOP. " The " OPEN" and " STOP" but t ons shal l be of t he t ype r equi r i ng onl y moment ar y pr essur e t o oper at e. The " CLOSE" but t on shal l be of t he t ype ei t her r equi r i ng const ant pr essur e t o mai nt ai n t he c l osi ng mot i on of t he door or moment ar y pr essur e when i nst al l ed wi t h a moni t or ed ent r apment det ect i on devi ce whi ch, upon f ai l ur e of t he devi ce or any component of t he cont r ol syst em, cause t he door t o r et ur n t o i t s f ul l open posi t i on. When t he door i s i n mot i on, and t he " STOP" but t on i s pr essed, t he door shal l st op and r emai n i n t he st op posi t i on; f r om t he st op posi t i on, t he door may t hen be oper at ed i n ei t her di r ect i on by t he " OPEN" or " CLOSE" but t ons. When t he door i s i n mot i on, and t he " CLOSE" but t on of t he const ant pr essur e t ype i s r el eased, t he door shal l st op and r emai n i n t he st op posi t i on or r ever se t o t he user set up posi t i on; f r om t he st op posi t i on, t he door may t hen be oper at ed i n ei t her di r ect i on by t he " OPEN" or " CLOSE" but t ons. Pushbut t ons shal l be f ul l - guar ded t o pr event acci dent al oper at i on. Cont r ol s shal l be adj ust abl e t o aut omat i cal l y st op t he door s at t hei r f ul l y open and cl osed posi t i ons.

Open and cl osed posi t i ons shal l be r eadi l y adj ust abl e.

2. 4. 4 Saf et y Devi ce

Power - oper at ed door s shal l have a saf et y devi ce t hat wi l l i mmedi at el y st op and r ever se t he door i n i t s c l osi ng t r avel upon det ect i ng an obst r uct i on i n t he door openi ng or upon f ai l ur e of t he devi ce or any component of t he cont r ol syst em and cause t he door t o r et ur n t o i t s user - def i ned open posi t i on. Any moment ar y door - c l osi ng ci r cui t shal l be aut omat i cal l y l ocked out and t he door shal l be oper abl e manual l y or wi t h const ant pr essur e cont r ol s unt i l t he f ai l ur e or damage has been cor r ect ed. Do not use saf et y devi ce as a l i mi t swi t ch.

2. 4. 5 Cont r ol Power Suppl y

Shal l be pr ovi ded i n power c i r cui t s as necessar y t o r educe t he vol t age on t he cont r ol c i r cui t s t o 120 vol t s or l ess ( pr ef er abl y 24 vol t s) . The power suppl y, whet her i t i ncor por at es a t r ansf or mer or a swi t ched mode power suppl y ( SMPS) , shal l conf or m t o t he appr opr i at e UL St andar d.

2. 4. 6 El ect r i cal Wor k

El ect r i cal component s and i nst al l at i on shal l conf or m t o NFPA 70. The door manuf act ur er shal l f ur ni sh manual or aut omat i c cont r ol and saf et y devi ces, i ncl udi ng ext r a f l exi bl e t ype SO cabl e and spr i ng- l oaded aut omat i c t akeup r eel or equi val ent devi ce, as r equi r ed f or pr oper oper at i on of t he door s.

Condui t , wi r i ng, and mount i ng of cont r ol s ar e speci f i ed i n Sect i on 26 20 00

I NTERI OR DI STRI BUTI ON SYSTEM.

2. 4. 7 Hazar dous Locat i ons

El ect r i cal mat er i al s, equi pment , and devi ces f or i nst al l at i on i n hazar dous l ocat i ons, as def i ned by NFPA 70, shal l be speci f i cal l y appr oved by Under wr i t er s Labor at or i es or an i ndependent t est i ng agency usi ng equi val ent st andar ds, f or t he par t i cul ar chemi cal gr oup and t he cl ass and di v i s i on of hazar dous l ocat i on i nvol ved.

2. 5 FINISHES

Sl at s and hoods shal l be hot - di p gal vani zed and shop pr i med. Pr i me f i ni sh

Apr i l 2019 Page 6 SECTI ON 08 34 19. 10 20 ot her par t s of coi l i ng door s, except f ayi ng sur f aces.

2. 5. 1 Pr i med Fi ni sh

Cl ean sur f aces t hor oughl y, t r eat t o assur e maxi mum pai nt adher ence, and pr ovi de a f act or y di p or spr ay coat of r ust - i nhi bi t i ve met al l i c oxi de or synt het i c r esi n pr i mer on exposed sur f aces.

2. 5. 2 Gal vani zed and Shop- Pr i med Fi ni sh

Sur f aces speci f i ed shal l have a z i nc coat i ng, a phosphat e t r eat ment , and a shop pr i me coat of r ust - i nhi bi t i ve pai nt . The gal vani zed coat i ng shal l conf or m t o ASTM A653/ A653M, coat i ng desi gnat i on G90, f or st eel sheet s, except t hat hoods l ocat ed on i nt er i or of t he bui l di ng may be G60, and ASTM A123/ A123M f or i r on and st eel pr oduct s. The wei ght of coat i ngs f or pr oduct s shal l be as desi gnat ed i n Tabl e I of ASTM A123/ A123M f or t he t hi ckness of base met al t o be coat ed. The pr i me coat shal l be a t ype especi al l y devel oped f or mat er i al s t r eat ed by phosphat es and adapt ed t o appl i cat i on by di ppi ng or spr ayi ng. Repai r damaged zi nc- coat ed sur f aces by t he mat er i al s and met hods conf or mi ng t o ASTM A780/ A780M and spot pr i me. At t he opt i on of t he Cont r act or , a t wo- par t syst em i ncl udi ng bonder i z i ng, baked- on epoxy pr i mer , and baked- on enamel t op coat may be appl i ed t o s l at s and hoods bef or e f or mi ng, i n l i eu of pr i me coat speci f i ed.

2. 6 ROLLI NG FI RE DOORS

Shal l conf or m t o t he r equi r ement s speci f i ed her ei n and t o NFPA 80 f or t he c l ass i ndi cat ed. Door s shal l bear l abel s of Under wr i t er s Labor at or i es, or anot her i ndependent t est i ng agency whi ch has f ol l ow- up ser vi ce and whi ch uses equi val ent st andar ds, i ndi cat i ng t he appl i cabl e f i r e r at i ng. The const r uct i on det ai l s necessar y f or l abel ed door s shal l t ake pr ecedence over det ai l s i ndi cat ed or speci f i ed f or ser vi ce door s. Fi r e door s shal l be equi pped wi t h aut omat i c c l osi ng mechani sm. Door s shal l be f or ced i nt o a c l osed posi t i on at a r at e of descent of not mor e t han 2 f eet per second and not l ess t han 6 i nches per second wi t hout i mpact . The cur t ai n shal l be hel d agai nst t he s i l l unt i l t he r el ease mechani sm has been r eset . The aut omat i c c l osi ng mechani sm shal l not i nt er f er e wi t h nor mal oper at i on of t he door . Fi r e door s shal l be compl et e wi t h har dwar e, accessor i es, and aut omat i c c l osi ng devi ce as r equi r ed by NFPA 80.

PART 3 EXECUTI ON

3. 1 INSTALLATION

I nst al l door s i n accor dance wi t h appr oved det ai l dr awi ngs and manuf act ur er ' s di r ect i ons. Locat e anchor s and i nser t s f or gui des, br acket s, mot or s, swi t ches, har dwar e, and ot her accessor i es accur at el y.

Upon compl et i on, door s shal l be weat her t i ght and shal l be f r ee f r om war p, t wi st , or di st or t i on.

3. 2 FI NAL ADJUSTMENT

Door s shal l be l ubr i cat ed and pr oper l y adj ust ed t o oper at e f r eel y.

- - End of Sect i on - -

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