08 41 13.pdf
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This is a technical specification document for aluminum-framed entrances and storefronts at Tinker Air Force Base in Oklahoma, dated April 2019 (Section 08 41 13).
The specification establishes comprehensive requirements for the design, fabrication, and installation of aluminum entrance systems with glass and glazing, door hardware, and related components. Materials must comply with ASTM B221 (6063-T5 alloy aluminum) with major door members at 0.125 inches nominal thickness and glazing molding at 0.050 inches thick. The door portal system must be designed to withstand dead and live loads per ASCE 7, seismic loads per ICC IBC Section 1613, wind loads per ASTM E330/E330M (30 psf positive pressure and 20 psf negative pressure for exterior walls), thermal loads with an ambient temperature range of 120 degrees Fahrenheit and material surface range of 180 degrees Fahrenheit, and impact-protective systems per ASTM E1886 or E1996. Aluminum finishes require either AA-M-10-C22-A42 anodized finish (0.7 mil or greater thickness per AA DAF45) or organic coating per AAMA 2605 with 70 percent minimum fluoropolymer resin at 1.0 mil minimum dry film thickness. Door corner construction must incorporate mechanical clip fastening, SIGMA deep penetration plug welds, and 1 1/8 inch fillet welds at all four corners with a hook-in type exterior glazing stop using EPDM gaskets and an interior glazing stop with silicone-compatible spacer.
Performance testing requirements include maximum air infiltration of 1.2 cfm/square foot for entrance doors (ASTM E283) and 0.06 cfm/square foot for completed storefront systems (ASTM E1424), maximum deflection of L/175 or 3/4 inches (ASTM E330/E330M), thermal transmittance U-Value maximum of 0.65 BTU/hr/sf/deg F with minimum Condensation Resistance Factor of 60 (AAMA 1503), and no uncontrolled water infiltration when tested per ASTM E1105 at 8 psf static pressure. The manufacturer must provide a five-year limited warranty from substantial completion (beginning no later than six months from shipment) plus a lifetime warranty for welded door corner construction, along with an installer's warranty covering watertight and airtight installation, structural soundness, glass and gasket integrity, and sealant performance. Pre-installation submittals within 30 days of contract award must include product lists, warranty samples, finish and color samples, manufacturer catalog data, and certified test reports demonstrating compliance with all specified performance standards.
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Text version
Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019
SECTI ON 08 41 13
ALUMI NUM- FRAMED ENTRANCES AND STOREFRONTS
04/17
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
ALUMI NUM ASSOCI ATI ON ( AA)
AA DAF45 ( 2003; Reaf f i r med 2009) Desi gnat i on Syst em f or Al umi num Fi ni shes
AMERI CAN ARCHI TECTURAL MANUFACTURERS ASSOCI ATI ON ( AAMA)
AAMA 1503 ( 2009) Vol unt ar y Test Met hod f or Ther mal Tr ansmi t t ance and Condensat i on Resi st ance of Wi ndows, Door s and Gl azed Wal l Sect i ons
AAMA 2605 ( 2013) Vol unt ar y Speci f i cat i on, Per f or mance Requi r ement s and Test Pr ocedur es f or Super i or Per f or mi ng Or gani c Coat i ngs on Al umi num Ext r usi ons and Panel s
AAMA 501 ( 2015) Met hods of Test f or Ext er i or Wal l s
AAMA 611 ( 2014) Vol unt ar y Speci f i cat i on f or Anodi zed Ar chi t ect ur al Al umi num
AAMA 800 ( 2010) Vol unt ar y Speci f i cat i ons and Test Met hods f or Seal ant s
AMERI CAN SOCI ETY OF CI VI L ENGI NEERS ( ASCE)
ASCE 7 ( 2010; Er r at a 2011; Supp 1 2013) Mi ni mum Desi gn Loads f or Bui l di ngs and Ot her Structures
ASTM I NTERNATI ONAL ( ASTM)
ASTM B221 ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Ext r uded Bar s, Rods, Wi r e, Pr of i l es, and Tubes
ASTM B221M ( 2013) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Ext r uded Bar s, Rods, Wi r e, Pr of i l es, and Tubes ( Met r i c)
ASTM E1105 ( 2015) St andar d Test Met hod f or Fi el d Det er mi nat i on of Wat er Penet r at i on of I nst al l ed Ext er i or Wi ndows, Skyl i ght s, Door s, and Cur t ai n Wal l s, by Uni f or m or Cycl i c St at i c Ai r Pr essur e Di f f er ence
Apr i l 2019 Page 1 SECTI ON 08 41 13
ASTM E1424 ( 1991; R 2016) St andar d Test Met hod f or Det er mi ni ng t he Rat e of Ai r Leakage Thr ough Ext er i or Wi ndows, Cur t ai n Wal l s, and Door s Under Speci f i ed Pr essur e and Temper at ur e Di f f er ences Acr oss t he Speci men
ASTM E1886 ( 2013a) St andar d Test Met hod f or Per f or mance of Ext er i or Wi ndows, Cur t ai n Wal l s, Door s, and I mpact Pr ot ect i ve Syst ems I mpact ed by Mi ssi l e( s) and Exposed t o Cycl i c Pr essur e Di f f er ent i al s
ASTM E1996 ( 2014a) St andar d Speci f i cat i on f or Per f or mance of Ext er i or Wi ndows, Cur t ai n Wal l s, Door s, and I mpact Pr ot ect i ve Syst ems I mpact ed by Wi ndbor ne Debr i s i n Hurricanes
ASTM E283 ( 2004; R 2012) Det er mi ni ng t he Rat e of Ai r Leakage Thr ough Ext er i or Wi ndows, Cur t ai n Wal l s, and Door s Under Speci f i ed Pr essur e Di f f er ences Acr oss t he Speci men
ASTM E330/ E330M ( 2014) St r uct ur al Per f or mance of Ext er i or Wi ndows, Door s, Skyl i ght s and Cur t ai n Wal l s by Uni f or m St at i c Ai r Pr essur e Difference
ASTM E331 ( 2000; R 2016) St andar d Test Met hod f or Wat er Penet r at i on of Ext er i or Wi ndows, Skyl i ght s, Door s, and Cur t ai n Wal l s by Uni f or m St at i c Ai r Pr essur e Di f f er ence
ASTM E783 ( 2002; R 2010) St andar d Test Met hod f or Fi el d Measur ement of Ai r Leakage Thr ough I nst al l ed Ext er i or Wi ndows and Door s
ASTM F1642 ( 2012) St andar d Test Met hod f or Gl azi ng and Gl azi ng Syst ems Subj ect t o Ai r bl ast Loadings
BUI LDERS HARDWARE MANUFACTURERS ASSOCI ATI ON ( BHMA)
ANSI / BHMA A156. 10 ( 2011) Power Oper at ed Pedest r i an Door s
ANSI / BHMA A156. 4 ( 2013) Door Cont r ol s - Cl oser s
I NTERNATI ONAL CODE COUNCI L ( I CC)
I CC I BC ( 2015) I nt er nat i onal Bui l di ng Code
U. S. GENERAL SERVI CES ADMI NI STRATI ON ( GSA)
FS TT- P- 645 ( Rev C) Pr i mer , Pai nt , Zi nc- Mol ybdat e, Al kyd Type
Apr i l 2019 Page 2 SECTI ON 08 41 13
UNDERWRI TERS LABORATORI ES ( UL)
UL 325 ( 2013; Repr i nt Dec 2016) UL St andar d f or Saf et y Door , Dr aper y, Gat e, Louver , and Wi ndow Oper at or s and Syst ems
1. 2 ADMI NI STRATI VE REQUI REMENTS
1. 2. 1 Pr e- I nst al l at i on Meet i ngs
Conduct a meet i ng bef or e i nst al l at i on begi ns t o ver i f y t he pr oj ect r equi r ement s, subst r at e condi t i ons, manuf act ur er ' s i nst al l at i on i nst r uct i ons, and manuf act ur er ' s war r ant y r equi r ement s.
Wi t hi n 30 days of t he Cont r act Awar d, submi t t he f ol l owi ng f or r evi ew and appr oval by t he Cont r act i ng Of f i cer :
a. Li st of pr oduct i nst al l at i ons
b. Sampl e war r ant y
c. Fi ni sh and col or sampl es
d. Manuf act ur er ' s cat al og dat a
Concur r ent l y submi t cer t i f i ed t est r epor t s showi ng compl i ance wi t h speci f i ed per f or mance char act er i st i cs and UL 325 f or t he f ol l owi ng:
a. Wi nd Load ( Resi st ance) i n accor dance wi t h AAMA 501
b. Def l ect i on i n accor dance wi t h ASTM F1642
c. Condensat i on Resi st ance and Ther mal Tr ansmi t t ance Per f or mance Requi r ement s i n accor dance wi t h AAMA 1503
d. Wat er I nf i l t r at i on i n accor dance wi t h ASTM E331
e. St r uct ur al Requi r ement s i n accor dance wi t h ASTM F1642
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00
SUBMI TTAL PROCEDURES:
SD- 01 Pr econst r uct i on Submi t t al s
Sampl e War r ant y; G
Li st of Pr oduct I nst al l at i ons; G
SD- 02 Shop Dr awi ngs
I nst al l at i on Dr awi ngs; G
SD- 03 Pr oduct Dat a
Manuf act ur er ' s Cat al og Dat a; G
Apr i l 2019 Page 3 SECTI ON 08 41 13
Fi ni sh; G
SD- 04 Sampl es
Fi ni sh and Col or Sampl es; G
SD- 06 Test Repor t s
Cer t i f i ed Test Repor t s; G
Deflection
Ai r I nf i l t r at i on
Condensat i on Resi st ance and Ther mal Tr ansmi t t ance
Wat er I nf i l t r at i on
SD- 08 Manuf act ur er ' s I nst r uct i ons
Manuf act ur er ' s I nst r uct i ons
SD- 11 Cl oseout Submi t t al s
Manuf act ur er ' s Pr oduct War r ant y
1. 4 QUALI TY CONTROL
1. 4. 1 Qualifications
1. 4. 1. 1 I nst al l er Qual i f i cat i ons
Pr ovi de document at i on of t he i nst al l er ' s exper i ence i n per f or mi ng t he wor k speci f i ed i n t hi s sect i on.
Ensur e t hat t he i nst al l er s have speci al i zed i n wor k s i mi l ar t o t hat r equi r ed f or t hi s pr oj ect , and t hat t hey ar e accept abl e t o pr oduct manufacturer.
1. 4. 1. 2 Manuf act ur er Qual i f i cat i ons
Ensur e t hat manuf act ur er s meet t he r equi r ement s speci f i ed i n t hi s sect i on and pr oj ect dr awi ngs.
Ensur e t hat t he manuf act ur er i s capabl e of pr ovi di ng f i el d ser vi ce r epr esent at i on dur i ng const r uct i on, appr ovi ng accept abl e i i nst al l er s and appr ovi ng appl i cat i on met hods.
1. 4. 2 Si ngl e- Sour ce Responsi bi l i t y
When al umi num ent r ances ar e par t of a bui l di ng encl osur e syst em, t hat i ncl udes st or ef r ont f r ami ng, wi ndows, a cur t ai n wal l syst em, and r el at ed pr oduct s, pr ovi de bui l di ng encl osur e syst em pr oduct s f r om a si ngl e- sour ce manufacturer.
Use a s i ngl e sour ce manuf act ur er wi t h sol e r esponsi bi l i t y f or pr ovi di ng desi gn, st r uct ur al engi neer i ng, and cust om f abr i cat i on f or door por t al syst ems and f or suppl y i ng component s, mat er i al s, and pr oduct s. Do not use
Apr i l 2019 Page 4 SECTI ON 08 41 13 pr oduct s pr ovi ded f r om numer ous sour ces f or assembl y at t he s i t e. Ensur e t hat t he f ol l owi ng wor k i t ems and component s ar e f abr i cat ed or suppl i ed by a s i ngl e sour ce ar e:
a. Door assembl i es t o be i nst al l ed i n door por t al s as speci f i ed i n Sect i on 08 11 16 ALUMI NUM DOORS AND FRAMES.
b. Gl azed wal l s t o be const r uct ed ar ound door por t al s as speci f i ed i n t hi s Sect i on.
c. Door oper at i ng har dwar e t o be i nst al l ed on or wi t hi n door por t al s as speci f i ed i n Sect i on 08 71 00 DOOR HARDWARE.
d. Gl ass as speci f i ed i n Sect i on 08 81 00 GLAZI NG.
1. 5 DELI VERY, STORAGE, AND HANDLI NG
1. 5. 1 Ordering
To avoi d const r uct i on del ays, compl y wi t h t he manuf act ur er ' s l ead- t i me r equi r ement s and i nst r uct i ons f or or der i ng.
1. 5. 2 Packi ng, Shi ppi ng, Handl i ng and Unl oadi ng
Del i ver mat er i al s i n t he manuf act ur er ' s or i gi nal , unopened, undamaged cont ai ner s wi t h i dent i f i cat i on l abel s i nt act .
1. 5. 3 St or age and Pr ot ect i on
St or e mat er i al s i n a way t hat pr ot ect s t hem f r om exposur e t o har mf ul weat her condi t i ons. Avoi d damagi ng t he st or ef r ont mat er i al and component s dur i ng handl i ng. Pr ot ect st or ef r ont mat er i al agai nst damage f r om el ement s, const r uct i on act i v i t i es, and ot her hazar ds bef or e, dur i ng, and af t er st or ef r ont i nst al l at i on.
Do not use adhesi ve paper s or spr ayed coat i ngs t hat become f i r ml y bonded when exposed t o sunl i ght . Do not l eave coat i ng r esi due on sur f aces.
1. 6 PROJECT / SI TE CONDI TI ONS
1. 6. 1 Fi el d Measur ement s
Ver i f y act ual measur ement s or openi ngs by t aki ng f i el d measur ement s bef or e f abr i cat i on; r ecor d t hese measur ement s on shop dr awi ngs. To avoi d const r uct i on del ays, coor di nat e f i el d measur ement s, and f abr i cat i on schedul e wi t h const r uct i on pr ogr ess.
1. 7 WARRANTY
Pr ovi de a wr i t t en manuf act ur er ' s war r ant y, execut ed by a company of f i c i al , war r ant i ng agai nst def ect s i n mat er i al s and pr oduct s f or 2 year s f r om t he dat e of shi pment . War r ant t hat t he door cor ner const r uct i on i s f or t he l i f e of t he pr oj ect . Pr ovi de a wr i t t en i nst al l er ' s war r ant y, war r ant i ng wor k t o be wat er t i ght and f r ee f r om def ect i ve mat er i al s, def ect i ve wor kmanshi p, and gl ass br eakage as a r esul t of def ect i ve desi gn, and agr eei ng t o r epl ace component s t hat f ai l wi t hi n 2 year s.
The war r ant y st at es t he f ol l owi ng:
Apr i l 2019 Page 5 SECTI ON 08 41 13
a. Wat er t i ght and ai r t i ght syst em i nst al l at i on i s compl et ed wi t hi n speci f i ed t ol er ances.
b. The compl et ed i nst al l at i on r emai ns f r ee of r at t l es, wi nd whi st l es and noi se caused by t her mal movement and wi nd pr essur e.
c. Syst em i s st r uct ur al l y sound and f r ee f r om di st or t i on.
d. Gl ass and gl azi ng gasket s wi l l not br eak or " pop" f r om f r ames as a r esul t of desi gn, wi nd l oad pr essur e, movement caused by expansi on or cont r act i on, or st r uct ur al l oadi ng.
e. Gl azi ng seal ant s and gasket s r emai n f r ee of abnor mal det er i or at i on or di s l ocat i on as a r esul t of sunl i ght , weat her , or oxi dat i on.
Pr ovi de wr i t t en war r ant y st at i ng t hat t he or gani c coat i ng f i ni sh wi l l not f ade mor e t han 10 per cent or show chal k i ng, yel l owi ng, peel i ng, cr acki ng, pi t t i ng, cor r odi ng or var i at i ons i n col or , or gl oss det er i or at i on beyond t he manuf act ur er ' s descr i pt i ve st andar ds f or 2 year s f r om dat e of subst ant i al compl et i on and agr eei ng t o pr ompt l y cor r ect def ect s.
Pr ovi de a wr i t t en t her mal i nt egr i t y war r ant y f or 2 year s f r om shi p dat e agai nst t her mal bar r i er syst em f ai l ur e r esul t i ng f r om t he f ol l owi ng:
a. Longi t udi nal and t r ansver se t her mal bar r i er shr i nkage.
b. Ther mal bar r i er cr acki ng.
c. St r uct ur al f ai l ur e of t he t her mal bar r i er mat er i al .
d. Loss of adhesi on or l oss of pr escr i bed edge pr essur e on gl azi ng mat er i al , r esul t i ng i n excessi ve ai r and wat er i nf i l t r at i on.
PART 2 PRODUCTS
2. 1 SYSTEM DESCRI PTI ON
Pr ovi de al umi num ent r ances, wi t h gl ass and gl azi ng, door har dwar e, and components.
Pr ovi de medi um or wi de st i l e door s as i ndi cat ed on t he dr awi ngs and speci f i ed i n Sect i on 08 11 16.
2. 1. 1 Desi gn Requi r ement s f or Al umi num ( Ent r ances and Component s)
Pr ovi de a door por t al syst em desi gned t o wi t hst and t he f ol l owi ng l oads wi t hout br eakage, l oss, f ai l ur e of seal s, pr oduct det er i or at i on, or ot her defects.
a. Dead and Li ve Loads: Det er mi ned by ASCE 7 and cal cul at ed i n accor dance wi t h appl i cabl e codes.
b. Sei smi c Loads: Desi gn and i nst al l t he syst em t o compl y wi t h t he sei smi c r equi r ement s f or t he pr oj ect l ocat i on i n accor dance wi t h Sect i on 1613 of t he I nt er nat i onal Bui l di ng Code, I CC I BC.
c. Wi nd Loads: Desi gn and i nst al l t he syst em so t hat t he ef f ect s of wi nd
Apr i l 2019 Page 6 SECTI ON 08 41 13 l oad act i ng i nwar d and out war d nor mal t o t he pl ane of t he wal l ar e i n accor dance wi t h ASTM E330/ E330M.
d. Ther mal Loads And Movement :
( 1) Ambi ent Temper at ur e Range: 120 degr ees F
( 2) Mat er i al Sur f aces Range: 180 degr ees F
e. Wat er and Ai r Resi st ance: Pr ovi de weat her st r i ppi ng, ext er i or gasket s, seal ant s, and ot her accessor i es t o r esi st wat er and ai r penet r at i on.
f . I mpact - Pr ot ect i ve Syst ems Pr ovi de an i mpact - pr ot ect i ve syst em i n accor dance wi t h ASTM E1886 or ASTM E1996.
2. 1. 1. 1 Mat er i al St andar d
ASTM B221; 6063- T5 al l oy and t emper ed.
Pr ovi de maj or por t i ons of t he door member s at 0. 125 i nches nomi nal i n t hi ckness and gl azi ng mol di ng at 0. 050 i nches t hi ck.
2. 1. 1. 2 Sealants
Pr ovi de ei t her et hyl ene pr opyl ene di ene monomer ( EPDM) el ast omer i c ext r usi ons or t her mopl ast i c el ast omer gl azi ng gasket s. St r uct ur al s i l i cone seal ant i s r equi r ed.
I nt er nal Seal ant s: Pr ovi de seal ant s t hat accor di ng t o t he manuf act ur er wi l l r emai n per manent l y el ast i c, t acky, non- dr yi ng, non- mi gr at i ng, and weat her t i ght .
2. 1. 1. 3 Ther mal Bar r i er
Use a r i gi d, st r uct ur al t her mal bar r i er t o separ at e al l ext er i or al umi num f r om i nt er i or al umi num. For pur poses of t hi s speci f i cat i on, a st r uct ur al t her mal bar r i er i s def i ned as a syst em t hat t r ansf er s shear dur i ng bendi ng and, t her ef or e, pr omot es composi t e act i on bet ween t he ext er i or and i nt er i or ext r usi ons. Do not use a nonst r uct ur al t her mal bar r i er . Ensur e t hat t he t her mal bar r i er pr ovi des a st r uct ur al connect i on bet ween t he t wo si des of t he door .
2. 2 FABRICATION
Pr ovi de t he f ol l owi ng i nf or mat i on when submi t t i ng f abr i cat i on dr awi ngs f or cust om f abr i cat i ons:
a. I ndi cat e el evat i ons, det ai l ed desi gn, di mensi ons, member pr of i l es, j oi nt l ocat i ons, ar r angement of uni t s, and member connect i ons.
b. Show t he f ol l owi ng i t ems:
( 1) Det ai l s of speci al shapes.
( 2) Rei nf or ci ng.
( 3) Anchor age syst em.
Apr i l 2019 Page 7 SECTI ON 08 41 13
( 4) I nt er f aci ng wi t h bui l di ng const r uct i on.
( 5) Pr ovi s i ons f or expansi on and cont r act i on.
( 6) Ther mal br eaks.
c. I ndi cat e t ypi cal gl azi ng det ai l s, l ocat i ons of var i ous t ypes and t hi ckness of gl ass and i nt er nal seal ant r equi r ement s as r ecommended by t he seal ant manuf act ur er .
d. Cl ear l y i ndi cat e l ocat i ons of exposed f ast ener s and j oi nt s.
e. Cl ear l y show wher e and how t he manuf act ur er ' s syst em devi at es f r om Cont r act dr awi ngs and t hese speci f i cat i ons.
2. 2. 1 Ent r ance Syst em Fabr i cat i on
Pr ovi de door cor ner const r uct i on consi st i ng of mechani cal c l i p f ast eni ng, SI GMA deep penet r at i on pl ug wel ds and 1 1/ 8 i nch l ong f i l l et wel ds i nsi de and out si de al l f our cor ner s. Pr ovi de a hook- i n t ype ext er i or gl azi ng st op wi t h EPDM gl azi ng gasket s r ei nf or ced wi t h non- st r et chabl e cor d.
Pr ovi de an i nt er i or gl azi ng st op t hat i s mechani cal l y f ast ened t o t he door member and t hat i ncor por at es a s i l i cone- compat i bl e spacer used wi t h s i l i cone seal ant .
Accur at el y f i t and secur e j oi nt s and cor ner s. Make j oi nt s hai r l i ne i n appear ance. Remove bur r s and smoot h edges. Pr epar e component s wi t h i nt er nal r ei nf or cement f or door har dwar e. Ar r ange f ast ener s and at t achment s so t hat t hey ar e conceal ed f r om vi ew.
Separ at e di ssi mi l ar met al s wi t h pr ot ect i ve coat i ng or pr e- f or med separ at or s i n or der t o pr event cont act and cor r osi on.
2. 2. 2 Shop Assembl y
Fabr i cat e and assembl e uni t s wi t h j oi nt s onl y at t he i nt er sect i on of al umi num member s wi t h hai r l i ne j oi nt s; r i gi dl y secur e t hese uni t s, and seal t hem i n accor dance wi t h t he manuf act ur er ' s r ecommendat i ons.
2. 2. 2. 1 Welding
Conceal wel ds on al umi num member s i n accor dance wi t h AWS r ecommendat i ons or met hods r ecommended by t he manuf act ur er . Member s showi ng wel di ng bl oom or di scol or at i on on f i ni sh or mat er i al di st or t i on wi l l be r ej ect ed by t he Cont act i ng Of f i cer .
2. 2. 3 Finish
Bef or e f abr i cat i on, c l ean t he uni t s and gi ve t hem a AA- M- 10- C22- A42 ( col or ) anodi zed f i ni sh i n accor dance wi t h t he r equi r ement s of t he AA DAF45.
The f i ni sh t hi ckness i s A42, 0. 7 mi l or gr eat er .
a. Or gani c Coat i ng ( hi gh- per f or mance ext er i or coat i ng) :
( 1) Compl y wi t h r equi r ement s of AAMA 2605.
( 2) Cl ean sur f aces and pr et r eat t hem wi t h a conver si on coat i ng bef or e appl y i ng 0. 3 mi l dr y- f i l m t hi ckness of epoxy or acr yl i c pr i mer accor di ng t o t he r ecommendat i ons of t he f i ni sh coat manuf act ur er .
Apr i l 2019 Page 8 SECTI ON 08 41 13
( 3) Appl y a f i ni sh coat of 70 per cent mi ni mum f l uor opol ymer r esi n f used t o pr i med sur f aces at t he t emper at ur e r ecommended by t he manuf act ur er and at a mi ni mum dr y f i l m t hi ckness of 1. 0 mi l .
( 4) Use a 2- , 3- , or 4- coat syst em as r equi r ed f or t he col or sel ect ed.
c. Col or Anodi zed: Conf or mi ng t o AA- M12C22A 44 and AAMA 611
Sel ect and edi t t he f ol l owi ng i t ems f or appr opr i at e f i ni sh; del et e t ypes t hat do not appl y.
( 1) Ar chi t ect ur al Cl ass I
( 2) Et ched, medi um mat t e
( 3) Col or as i ndi cat ed on dr awi ngs, 0. 7 mi l mi ni mum t hi ckness
2. 2. 4 Fabr i cat i on Tol er ance
Fabr i cat e and assembl e uni t s wi t h j oi nt s onl y at i nt er sect i on of al umi num member s wi t h hai r l i ne j oi nt s; r i gi dl y secur e t hese uni t s, and seal t hem i n accor dance wi t h t he manuf act ur er ' s r ecommendat i ons.
Fabr i cat e al umi num ent r ances i n accor dance wi t h t he ent r ance manuf act ur er ' s pr escr i bed t ol er ances.
2. 2. 4. 1 Mat er i al Cut s
Squar e t o 1/ 32 i nch of f squar e, over l ar gest di mensi on; pr opor t i onat e amount of 1/ 32 i nch on t he t wo di mensi ons.
2. 2. 4. 2 Maxi mum Of f set at Consecut i ve Member s
1/ 64 i nch i n al i gnment bet ween t wo consecut i ve member s i n l i ne, end t o end.
2. 2. 4. 3 Maxi mum Of f set at Gl azi ng Pocket Cor ner s
1/ 64 i nch bet ween f r ami ng member s at gl azi ng pocket cor ner s.
2. 2. 4. 4 Joints
Bet ween adj acent member s i n same assembl y: Joi nt s ar e hai r l i ne and squar e t o t he adj acent member .
2. 2. 4. 5 Variation
I n squar i ng di agonal s f or door s and f abr i cat ed assembl i es: 1/ 16 i nch.
2. 2. 4. 6 Flatness
For door s and f abr i cat ed assembl i es: pl us/ mi nus 1/ 16 i nch of neut r al pl ane.
2. 3 MATERIALS
2. 3. 1 Sealants
Ref er t o Sect i on 07 92 00 JOI NT SEALANTS. Ensur e t hat al l seal ant s
Apr i l 2019 Page 9 SECTI ON 08 41 13 conf or m t o AAMA 800.
2. 3. 2 Glass
Ref er t o Sect i on 08 81 00 GLAZI NG.
2. 4 ACCESSORIES
2. 4. 1 Fasteners
Pr ovi de st ai nl ess st eel f ast ener s i n ar eas wher e t he f ast ener s ar e exposed.
Use non- cor r osi ve and compat i bl e f ast ener s wi t h component s bei ng f ast ened. Do not use exposed f ast ener s, except wher e unavoi dabl e f or appl i cat i on of har dwar e.
I n ar eas wher e f ast ener s ar e not exposed, use al umi num, non- magnet i c st ai nl ess st eel , or ot her mat er i al s war r ant ed by t he manuf act ur er .
For exposed l ocat i ons, pr ovi de count er sunk Phi l l i ps head scr ews when i t ems wi t h a mat chi ng f i ni sh ar e f ast ened. For conceal ed l ocat i ons, pr ovi de t he manuf act ur er ' s st andar d f ast ener s.
Pr ovi de nut s or washer s t hat have been desi gned wi t h a means t o pr event di sengagement ; do not def or m f ast ener t hr eads.
2. 4. 2 Per i met er Anchor s
When st eel anchor s ar e used, pr ovi de i nsul at i on bet ween st eel mat er i al and al umi num mat er i al i n or der t o pr event gal vani c act i on.
2. 4. 2. 1 I nser t s and Anchor age Devi ces
Pr ovi de manuf act ur er ' s st andar d f or med or f abr i cat ed assembl i es, st eel or al umi num, of shapes, pl at es, bar s, or t ubes. Shop- coat st eel assembl i es af t er f abr i cat i on wi t h an al kyd zi nc chr omat e pr i mer compl yi ng wi t h
FS TT- P- 645.
2. 4. 3 St andar d Ent r ance Har dwar e
2. 4. 3. 1 Weatherstripping
Equi p meet i ng st i l es on pai r s of door s wi t h an adj ust abl e ast r agal usi ng wool pi l e wi t h a pol ymer i c f i n.
Pr ovi de door weat her st r i ppi ng on a s i ngl e- act i ng of f set pi vot or but t - hung door and f r ame ( s i ngl e or pai r s) consi st i ng of a t her mopl ast i c el ast omer weat her st r i ppi ng on a t ubul ar shape wi t h a semi - r i gi d pol ymer i c backi ng.
Pr ovi de si l l - sweep st r i ps: Pr ovi de an EPDM bl ade gasket sweep st r i p i n an al umi num ext r usi on appl i ed t o t he i nt er i or exposed sur f ace of t he bot t om r ai l wi t h conceal ed f ast ener s. ( Pr ovi de as necessar y t o meet speci f i ed per f or mance t est s. )
2. 4. 3. 2 Threshold
Pr ovi de an ext r uded al umi num t hr eshol d, one pi ece per door openi ng, wi t h r i bbed sur f ace.
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2. 4. 3. 3 Of f set Pi vot s
Pr ovi de t he manuf act ur er ' s st andar d t op and bot t om pi vot s wi t h one i nt er medi at e of f set pi vot .
2. 4. 3. 4 Pani c Devi ce
Pr ovi de t he manuf act ur er ' s r ecommended st andar d pani c har dwar e.
2. 4. 3. 5 Closer
Pr ovi de a sur f ace cl oser i n accor dance wi t h ANSI / BHMA A156. 4.
2. 4. 3. 6 Secur i t y Lock
Pr ovi de l ock as i ndi cat ed on t he dr awi ng.
2. 4. 3. 7 Cyl i nder Guar d
Pr ovi de t he manuf act ur er ' s r ecommended st andar d.
PART 3 EXECUTI ON
3. 1 EXAMINATION
3. 1. 1 Si t e Ver i f i cat i on of Condi t i ons
Ver i f y t hat t he condi t i on of subst r at e pr evi ousl y i nst al l ed under ot her sect i ons i s accept abl e f or pr oduct i nst al l at i on i n accor dance wi t h t he manuf act ur er ' s i nst r uct i ons.
Ver i f y t hat openi ngs ar e s i zed t o r ecei ve t he st or ef r ont syst em and t hat t he s i l l pl at e i s l evel i n accor dance wi t h t he manuf act ur er ' s accept abl e tolerances.
3. 2 PREPARATION
Fi el d- ver i f y di mensi ons bef or e f abr i cat i ng component s f or t he door por t al assembly.
Coor di nat e r equi r ement s f or l ocat i ons of bl ockout s f or anchor age of door por t al col umns and ot her embedded component s wi t h Sect i on 03 30 00
CAST- I N- PLACE CONCRETE.
Coor di nat e t he er ect i on of door por t al wi t h i nst al l at i on of sur r oundi ng gl ass wal l and door assembl i es. Ensur e t hat t he door por t al s can pr ovi de suppor t and anchor age f or assembl y component s.
Coor di nat e el ect r i cal r equi r ement s f or aut omat i c door assembl i es and el ect r i f i ed door har dwar e t o ensur e pr oper power sour ce, condui t , wi r i ng, and boxes.
3. 2. 1 Adj acent Sur f aces Pr ot ect i on
Pr ot ect adj acent wor k ar eas and f i ni sh sur f aces f r om damage dur i ng pr oduct installation.
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3. 2. 2 Al umi num Sur f ace Pr ot ect i on
Pr ot ect al umi num sur f aces f r om cont act wi t h l i me, mor t ar , cement , aci ds, and ot her har mf ul cont ami nant s.
3. 3 INSTALLATION
Submi t i nst al l at i on dr awi ngs f or r evi ew and appr oval .
I nst al l t he ent r ance syst em i n accor dance wi t h t he manuf act ur er ' s i nst r uct i ons and t he AAMA st or ef r ont and ent r ance gui de speci f i cat i ons manual . At t ach t he ent r ance syst em t o t he st r uct ur e, al l owi ng i t t o be adj ust ed t o accommodat e const r uct i on t ol er ances and ot her i r r egul ar i t i es.
Pr ovi de al i gnment at t achment s and shi ms t o per manent l y f ast en t he syst em t o t he bui l di ng st r uct ur e. Al i gn t he assembl y so t hat i t i s pl umb and l evel , and f r ee of war p and t wi st . Mai nt ai n assembl y di mensi onal t ol er ances al i gni ng wi t h adj acent wor k.
Set t hr eshol ds i n a bed of mast i c and secur e t he t hr eshol ds. Pr ot ect al umi num member s i n cont act wi t h masonr y, st eel , concr et e, or di ssi mi l ar mat er i al s usi ng nyl on pads or a bi t umi nous coat i ng. Shi m and br ace t he al umi num syst em bef or e anchor i ng t he syst em t o t he st r uct ur e. Ver i f y t hat weep hol es ar e open, and t he met al j oi nt s ar e seal ed i n accor dance wi t h t he manuf act ur er ' s i nst al l at i on i nst r uct i ons. Seal met al - t o- met al j oi nt s usi ng a seal ant r ecommended by t he syst em manuf act ur er .
3. 3. 1 Tolerances
Ensur e t hat t ol er ances f or wal l t hi ckness and ot her cr oss- sect i onal di mensi ons of ent r ance member s ar e nomi nal and i n compl i ance wi t h Al umi num St andar ds and Dat a, publ i shed by t he Al umi num Associ at i on.
3. 3. 2 Adjusting
Adj ust oper at i ng har dwar e f or smoot h oper at i on, and as r ecommended by t he manufacturer.
3. 3. 3 Rel at ed Pr oduct s I nst al l at i on Requi r ement s
3. 3. 3. 1 Seal ant s ( Per i met er )
Ref er t o Sect i on 07 92 00 JOI NT SEALANTS.
3. 3. 3. 2 Glass
Ref er t o Sect i on 08 81 00 GLAZI NG.
3. 4 FI ELD QUALI TY CONTROL
3. 4. 1 Ai r I nf i l t r at i on
Test ai r i nf i l t r at i on i n accor dance wi t h ASTM E783
Submi t cer t i f i ed t est r epor t s showi ng compl i ance wi t h speci f i ed per f or mance char act er i st i cs as f ol l ows:
a. For s i ngl e- act i ng of f set pi vot , but t hung, or cont i nuous gear ed hi nge ent r ances i n t he c l osed and l ocked posi t i on, t est t he speci men i n accor dance wi t h ANSI / BHMA A156. 10, and ASTM E283 at a pr essur e
Apr i l 2019 Page 12 SECTI ON 08 41 13 di f f er ent i al of 1. 57 psf f or pai r s of door s; ensur e t hat maxi mum i nf i l t r at i on f or a pai r of 7 f oot by 8 f oot ent r ance door s and f r ame i s
1. 2 cf m/ squar e f oot .
b. Ensur e t he maxi mum al l owabl e i nf i l t r at i on f or a compl et ed st or ef r ont syst em does not exceed 0. 06 cf m/ squar e f oot when t est ed i n accor dance with ASTM E1424 at a di f f er ent i al st at i c pr essur e of 6. 24 psf .
3. 4. 2 Wi nd Loads
Pr ovi de a compl et ed st or ef r ont syst em capabl e of wi t hst andi ng wi nd pr essur e l oads, nor mal t o t he wal l pl ane i ndi cat ed, as f ol l ows:
a. Ext er i or Wal l s
( 1) Posi t i ve Pr essur e: 30 psf
( 2) Negat i ve Pr essur e: 20 psf
b. I nt er i or Wal l s: ( pr essur e act i ng i n ei t her di r ect i on) 10 psf
3. 4. 3 Deflection
Submi t cer t i f i ed t est r epor t s showi ng t hat t he maxi mum al l owabl e def l ect i on i n a member when t est ed i n accor dance wi t h ASTM E330/ E330M wi t h al l owabl e st r ess i s L/ 175 or 3/ 4 i nches maxi mum.
3. 4. 4 Condensat i on Resi st ance and Ther mal Tr ansmi t t ance
Submi t cer t i f i ed t est r epor t s showi ng compl i ance wi t h speci f i ed per f or mance char act er i st i cs as f ol l ows:
a. U- Val ue Requi r ement s:
( 1) Per f or m t est i n accor dance wi t h t he AAMA 1503 pr ocedur e and on t he conf i gur at i on speci f i ed t her ei n.
( 2) Ther mal Tr ansmi t t ance ( " U" Val ue) maxi mum 0. 65 ( 6250) BTU/ hr / sf / deg F at 15 mph ext er i or wi nd.
b. CRF Cl ass Requi r ement s:
( 1) Per f or m a t est i n accor dance wi t h AAMA 1503.
( 2) Condensat i on Resi st ance Fact or Requi r ement s ( CRF) mi ni mum 60.
3. 4. 5 Wat er I nf i l t r at i on
Submi t cer t i f i ed t est r epor t s showi ng t hat t he syst em i s desi gned t o pr ovi de no uncont r ol l ed wat er when t est ed i n accor dance wi t h ASTM E1105 at a st at i c pr essur e of 8 psf .
3. 5 ADJUSTI NG AND CLEANI NG
3. 5. 1 Protection
Pr ot ect t he i nst al l ed pr oduct ' s f i ni sh sur f aces f r om damage dur i ng const r uct i on. Pr ot ect t he al umi num st or ef r ont syst em f r om damage f r om gr i ndi ng and pol i shi ng compounds, pl ast er , l i me, aci d, cement , or ot her
Apr i l 2019 Page 13 SECTI ON 08 41 13 har mf ul cont ami nant s.
3. 5. 2 Cleaning
Repai r or r epl ace damaged i nst al l ed pr oduct s. Cl ean i nst al l ed pr oduct s i n accor dance wi t h manuf act ur er ' s i nst r uct i ons bef or e accept ance r emove excess mast i c, mast i c smear s, and ot her f or ei gn mat er i al s. Remove const r uct i on debr i s f r om t he pr oj ect s i t e and l egal l y di spose of t hi s debris.
3. 6 WARRANTY
Submi t t hr ee si gned copi es of t he manuf act ur er ' s pr oduct war r ant y f or t he ent r ance syst em as f ol l ows:
a. War r ant y Per i od: Fi ve year s f r om Dat e of Subst ant i al Compl et i on of t he pr oj ect , pr ovi ded t hat t he Li mi t ed War r ant y begi ns no l at er t han si x mont hs f r om t he dat e of shi pment by t he manuf act ur er . I n addi t i on, suppor t wel ded door cor ner const r uct i on wi t h a l i mi t ed l i f et i me war r ant y f or t he l i f e of t he door under nor mal use.
Ensur e t hat t he War r ant y ' s l anguage i s i dent i cal t o t he " As Appr oved" ver si on of t he sampl e war r ant y submi t t ed t o and r et ur ned f r om t he Cont r act i ng Of f i cer .
- - End of Sect i on - -
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File details come from the government source that posted it. Updated .