Attch. 08 IBWC SBIWTP - Asset Maintenance Schedule.xlsx

PM Details w Equipment Routes

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation [ ] Check Gear Case Oil Level - Fill If Necessary [ ] Inspect Concrete, Pedestal And Yoke For Cracks Or Deterioration.

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Remove the lift nut and inspect for wear. If excessive wear is evident the lift nut should be replaced.

**Electric Actuator O&M** [ ] Replace all fluid filter cartridges in use for over 6 months.

[ ] Check quality of hydraulic oil. If contaminated, change with one of the oils indicated below:

Chevron Hydraulic Oil #AW150HYD46 Shell Tellus 46 Unocal Unax AW46 [ ] Check pump and motor alignment. Correct as required.

[ ] Grease the motor with one of the following:

Shell Oil Dolium R Chevron SRI NLGI #2

**Electric Actuator O&M** [ ] Check Actuator For Damage And Wear [ ] Inspect Actuator Electrical Enclosure, Wires, Terminals, Switches And Lamps [ ] Check Manual Operator For Proper Operation

[ ] Regrease sludge mixing pump bearings with one of the following:

Mobil DTE Medium Exxon Teresstic 68 Shell Tellus 68

The hearing housing is equipped with a breather cap on top and a sight gauge on the side. Oil is added by removing the breather and filling the housing until the oil level is about half way up the sight gauge.

Do not overfill the bearing housing as foaming and high bearing temperatures may result.

[ ] Regrease sludge mixing pump motor bearings with one of the following:

Sun Oil Multi-Purpose #2EP Mobil Mobilux #2EP Shell Alvania #2EP Texaco Multipak #2EP Exxon Lidok #2EP

Motors can be regreased by stopping the motor, removing drain plug and pumping new grease into fill hole. Use a low pressure grease gun and avoid overgreasing. Run motor with drain plug removed until excess grease has been discharged (minimum 10 minutes). Stop motor and replace drain plug.

[ ] Regrease sludge mixing pump bearings with one of the following:

Mobil DTE Medium Exxon Teresstic 68 Shell Tellus 68

The hearing housing is equipped with a breather cap on top and a sight gauge on the side. Oil is added by removing the breather and filling the housing until the oil level is about half way up the sight gauge.

Do not overfill the bearing housing as foaming and high bearing temperatures may result.

[ ] Regrease sludge mixing pump motor bearings with one of the following:

Sun Oil Multi-Purpose #2EP Mobil Mobilux #2EP Shell Alvania #2EP Texaco Multipak #2EP Exxon Lidok #2EP

Motors can be regreased by stopping the motor, removing drain plug and pumping new grease into fill hole. Use a low pressure grease gun and avoid overgreasing. Run motor with drain plug removed until excess grease has been discharged (minimum 10 minutes). Stop motor and replace drain plug.

[ ] Regrease sludge mixing pump bearings with one of the following:

Mobil DTE Medium Exxon Teresstic 68 Shell Tellus 68

The hearing housing is equipped with a breather cap on top and a sight gauge on the side. Oil is added by removing the breather and filling the housing until the oil level is about half way up the sight gauge.

Do not overfill the bearing housing as foaming and high bearing temperatures may result.

[ ] Regrease sludge mixing pump motor bearings with one of the following:

Sun Oil Multi-Purpose #2EP Mobil Mobilux #2EP Shell Alvania #2EP Texaco Multipak #2EP Exxon Lidok #2EP

Motors can be regreased by stopping the motor, removing drain plug and pumping new grease into fill hole. Use a low pressure grease gun and avoid overgreasing. Run motor with drain plug removed until excess grease has been discharged (minimum 10 minutes). Stop motor and replace drain plug.

[ ] Change worm gear speed reducer oil with one of the following:

Shell SAE 30 Mobil SAE 30 Chevron SAE 30 [ ] Change the idler bearing housing oil with one of the oils listed above.

[ ] Change the drive chain oil with one of the oils listed above.

Tools:

[ ] Change worm gear speed reducer oil with one of the following:

Shell SAE 30 Mobil SAE 30 Chevron SAE 30 [ ] Change the idler bearing housing oil with one of the oils listed above.

[ ] Change the drive chain oil with one of the oils listed above.

Tools:

[ ] Inspect Scale Frame And Linkages For Damage.

[ ] Have Scales Re-Certified (Call Outside Vendor)

[ ] Inspect Scale Frame And Linkages For Damage.

[ ] Have Scales Re-Certified (Call Outside Vendor)

SAFETY:

[ ] PERFORM LOTO PER VEOLIA POLICY, IF INSPECTION REQUIRES SHUTDOWN OF BLOWER

O&M TASK INSTRUCTIONS:

[ ] Check motor operation for excessive vibration and hot spots.

[ ] Check tension in V-belts, and examine for wear.

SAFETY:

[ ] PERFORM LOTO PER VEOLIA POLICY, IF INSPECTION REQUIRES SHUTDOWN OF BLOWER

O&M TASK INSTRUCTIONS:

[ ] Check motor operation for excessive vibration and hot spots.

[ ] Check tension in V-belts, and examine for wear.

SAFETY:

[ ] PERFORM LOTO PER VEOLIA POLICY, IF INSPECTION REQUIRES SHUTDOWN OF BLOWER

O&M TASK INSTRUCTIONS:

[ ] Check motor operation for excessive vibration and hot spots.

[ ] Check tension in V-belts, and examine for wear.

[ ] Perform Manual Purge Cycle, By Pressing Button On Front Pannel.

[ ] Close Air Valve To Vault, Remove Pipe Plug And Install Hose Bib.

[ ] Connect Hose And Flush Balance Pipe For 5 Minutes.

[ ] Remove Hose Bib, Install Plug And Open Air Valve.

[ ] Repeat For Second Vault.

[ ] Verify Bubbler Operation. Troubleshoot and replace defective components if compressor runs continuously.

[ ] Perform Manual Purge Cycle, By Pressing Button On Front Pannel.

[ ] Close Air Valve To Vault, Remove Pipe Plug And Install Hose Bib.

[ ] Connect Hose And Flush Balance Pipe For 5 Minutes.

[ ] Remove Hose Bib, Install Plug And Open Air Valve.

[ ] Repeat For Second Vault.

[ ] Verify Bubbler Operation. Troubleshoot and replace defective components if compressor runs continuously.

[ ] Perform Manual Purge Cycle, By Pressing Button On Front Pannel.

[ ] Close Air Valve To Vault, Remove Pipe Plug And Install Hose Bib.

[ ] Connect Hose And Flush Balance Pipe For 5 Minutes.

[ ] Remove Hose Bib, Install Plug And Open Air Valve.

[ ] Repeat For Second Vault.

[ ] Verify Bubbler Operation. Troubleshoot and replace defective components if compressor runs continuously.

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Check Backup Power Supply Battery for fluid levels(if applicable) - service as needed

[ ] Inspect all threaded and bolted connections to the vessels to ensure they are secure.

[ ] Check the gage valves for signs of leakage around stem area. Stem packing leakage can often be stopped by tightening the stem packing nut. If leak persists, replace the stem packing.

[ ] Check the gage valves for signs of internal stem leak. Replace stem or renew seat surface as needed.

[ ] Check the gage valves for signs of leakage around stuffing box connection. Replace glass packing as needed. In the event of improper packing compression, leakage can be stopped by tightening gage coupling nut.

[ ] Inspect all threaded and bolted connections to the vessels to ensure they are secure.

[ ] Check the gage valves for signs of leakage around stem area. Stem packing leakage can often be stopped by tightening the stem packing nut. If leak persists, replace the stem packing.

[ ] Check the gage valves for signs of internal stem leak. Replace stem or renew seat surface as needed.

[ ] Check the gage valves for signs of leakage around stuffing box connection. Replace glass packing as needed. In the event of improper packing compression, leakage can be stopped by tightening gage coupling nut.

[ ] Inspect all threaded and bolted connections to the vessels to ensure they are secure.

[ ] Check the gage valves for signs of leakage around stem area. Stem packing leakage can often be stopped by tightening the stem packing nut. If leak persists, replace the stem packing.

[ ] Check the gage valves for signs of internal stem leak. Replace stem or renew seat surface as needed.

[ ] Check the gage valves for signs of leakage around stuffing box connection. Replace glass packing as needed. In the event of improper packing compression, leakage can be stopped by tightening gage coupling nut.

[ ] Inspect all threaded and bolted connections to the vessels to ensure they are secure.

[ ] Check the gage valves for signs of leakage around stem area. Stem packing leakage can often be stopped by tightening the stem packing nut. If leak persists, replace the stem packing.

[ ] Check the gage valves for signs of internal stem leak. Replace stem or renew seat surface as needed.

[ ] Check the gage valves for signs of leakage around stuffing box connection. Replace glass packing as needed. In the event of improper packing compression, leakage can be stopped by tightening gage coupling nut.

[ ] Clean Inlet Screen To HVAC Units

[ ] Clean Inlet Screen To HVAC Units

[ ] Clean Inlet Screen To HVAC Units

[ ] Clean Inlet Screen To HVAC Units

[ ] Clean Inlet Screen To HVAC Units

[ ] Clean Inlet Screen To HVAC Units

[ ] Clean Inlet Screen To HVAC Units

[ ] Clean Inlet Screen To HVAC Units

[ ] Clean Inlet Screen To HVAC Units

[ ] Clean Inlet Screen To HVAC Units

[ ] Check Oil Level In Series 680 and 880 pumps - Service If Low Or Contaminated with ISO GST 68.

[ ] Check Intermediate Chamber For Proper Glycol Levels: (Only If A Leak Is Indicated Or Pump Efficiency Is Low) ** Insure That The Pump Piston Stroke Is All The Way Back Before Removing Bolt.

Otherwise Pump Will Have To Be Re-Timed.

[ ] Torque Bolts On Pump Head To Proper Ft-Lbs - Refer To O&M Manuals For Proper Settings.

** Do Not Overtighten Bolts Or You Will Stretch The Bolt Hole Threads.

[ ] Check Pressure On Pulsation Dampner - Service If Low Torque Location Model "Reagent Head (Ft-Lb)" "Tie-Bar (In-Lb)" ORSP NaOcl Pump 880 5.9 9.3 ORSP NaOh Pump 680 5.8 12.2

[ ] Check Oil Level In Series 680 and 880 pumps - Service If Low Or Contaminated with ISO GST 68.

[ ] Check Intermediate Chamber For Proper Glycol Levels: (Only If A Leak Is Indicated Or Pump Efficiency Is Low) ** Insure That The Pump Piston Stroke Is All The Way Back Before Removing Bolt.

Otherwise Pump Will Have To Be Re-Timed.

[ ] Torque Bolts On Pump Head To Proper Ft-Lbs - Refer To O&M Manuals For Proper Settings.

** Do Not Overtighten Bolts Or You Will Stretch The Bolt Hole Threads.

[ ] Check Pressure On Pulsation Dampner - Service If Low Torque Location Model "Reagent Head (Ft-Lb)" "Tie-Bar (In-Lb)" ORSP NaOcl Pump 880 5.9 9.3 ORSP NaOh Pump 680 5.8 12.2

[ ] Check Oil Level In Series 680 and 880 pumps - Service If Low Or Contaminated with ISO GST 68.

[ ] Check Intermediate Chamber For Proper Glycol Levels: (Only If A Leak Is Indicated Or Pump Efficiency Is Low) ** Insure That The Pump Piston Stroke Is All The Way Back Before Removing Bolt.

Otherwise Pump Will Have To Be Re-Timed.

[ ] Torque Bolts On Pump Head To Proper Ft-Lbs - Refer To O&M Manuals For Proper Settings.

** Do Not Overtighten Bolts Or You Will Stretch The Bolt Hole Threads.

[ ] Check Pressure On Pulsation Dampner - Service If Low Torque Location Model "Reagent Head (Ft-Lb)" "Tie-Bar (In-Lb)" ORSP NaOcl Pump 880 5.9 9.3 ORSP NaOh Pump 680 5.8 12.2

[ ] Check Oil Level In Series 680 and 880 pumps - Service If Low Or Contaminated with ISO GST 68.

[ ] Check Intermediate Chamber For Proper Glycol Levels: (Only If A Leak Is Indicated Or Pump…