Exhibit U - USS-4 Test Report.pdf

PDF 622 KB Posted Nov 17, 2022

Attached to: J061--AUTOMATICE TRANSFER SWITCHES AND PARALLELING SWITCHGEAR PREVENITIVE MAINTENANCE, TESTING, AND INSPECTION SERVICES
Solicitation number: 36C25623Q0012
Issued by: Department of Veterans Affairs Veterans Health Administration Veterans Integrated Service Network 16

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Prepared By:

Chris Espartero Sr Field Service Representative

North America Service Operations

Houston, TX

USS-4 Substation PM

April 26, 2021

Work Order: 08391081

2 | P a g e

EXECUTIVE SUMMARY

Schneider Electric Services perform Transformer and Switchboard PM in accordance with project specification and applicable industry standard on USS-4 Substation located at VA loading duct tunnel 2002 Holcombe Blvd Houston, Texas 77030. The site contact for this project was Joe

Ceasar of VA Medical Center Electrical Power Distribution Department (713)806-7506.

USS-4 480V Switchboard

USS-4 480V Switchboard Main Breaker trip unit failed to trip during breaker primary injection testing. After troubleshooting was performed, we have found that the trip unit was bad and needed to be replaced. Main Breaker was temporarily replaced by spare breaker with the same frame size and trip unit. The USS-4 existing main breaker will be sent to the shop for repair and will be used as a backup or spare breaker.

If there are any questions or concerns, please contact:

Chris Espartero

832-205-1547

Christopher.Espartero@se.com

USS-4_876101-C1_XD

Report Source DryTypeTransformer 4/26/2021 4:50:25 PMSession Test Date

Nameplate Company VA Medical Center Serial Number 876101-C1 Location 2002 Holcombe Blvd Houston, Texas Special ID USS-4 XFMR

77030 Division Houston Circuit Designation USS-4 SUBSTATION Manufacturer Square D Electric Class Year Manufactured Type DryTypeTransformer Mfr Location USA Winding Insulation Open-Wound Coolant Select Coolant Weight 7710 Tank Type Select Tank Type BIL 110 kV Dry Tank Type Ventilated VA Rating 750 kV 12.47,0.48,* Insulation Material Nomex

Administration Test Date 4/26/2021 Test Time: 4:50 PM Weather Indoors Air Temperature 25°C Apparatus * Humidity 67 %

Temperature Tester C.Espartero Work Order Date Last Tested Verified Test Set Type M4000 Date Retested Verification Date 4/26/2021 Set Top Serial # Reason ROUTINE Last Sheet # Set Bottom Serial # Travel Time Purchase Order Ins. Book # Duration Copies Sheet # Crew Size 1

876101-C1 1 - 6

Session Notes

876101-C1 2 - 6

Bushing Nameplate Designation Serial # Manufacturer Type C1 %PF C1 Cap C2 %PF C2 Cap Rated kV Amps

H1 H1 * * * * * * H2 H2 * * * * * * H3 H3 * * * * * *

Overall Tests - 2K

876101-C1 3 - 6

# Insulation

CH+CHL

CHL(UST)

CHL

CL+CHL

CHL(UST)

CHL

Test kV 2.000 8.000 2.000

1.000 1.000 1.000 mA Watts 0.028 0.008 0.017 0.020 0.079 0.062 0.009 0.017

% PF Meas.

0.073 0.091 0.059 0.068 0.102 0.129 0.030 0.058

Cap (pF) 1024.057 246.075 778.057 777.982 2051.219 1273.542 778.057 777.677

IR Man.

Good Good Good Good Good Good Good Good

3.861 0.928 2.933 2.933 7.733 4.801 2.933 2.932

LSR

mA: 3.861/3.861, 1/1 mA: 0.928/0.928, 1/1 mA: 2.933/2.933, 1/1 mA: 2.933/2.933, 1/1 mA: 7.733/7.733, 1/1 mA: 4.801/4.801, 1/1 mA: 2.933/2.933, 1/1 mA: 2.932/2.932, 1/1

Watts: 0.028/0.028, 1/1 Watts: 0.008/0.008, 1/1 Watts: 0.017/0.017, 1/1 Watts: 0.020/0.020, 1/1 Watts: 0.079/0.079, 1/1 Watts: 0.062/0.062, 1/1 Watts: 0.009/0.009, 1/1 Watts: 0.017/0.017, 1/1

Cap (pF): 1024.057/1024.057, 1/1 Cap (pF): 246.075/246.075, 1/1 Cap (pF): 778.057/778.057, 1/1 Cap (pF): 777.982/777.982, 1/1 Cap (pF): 2051.219/2051.219, 1/1 Cap (pF): 1273.542/1273.542, 1/1 Cap (pF): 778.057/778.057, 1/1 Cap (pF): 777.677/777.677, 1/1

Δ-

USS-4_876101-C1_XD

Overall Tests - LG

Winding Resistance

Winding Manufacturer Serial Number Configuration Winding Temperature Factory Factory

Temperature Rise Resistance Temperature (Ohms)

Y * * * *

High Voltage DETC LTC Phase Resistance Units Calculated Correction Corrected Percentage

Resistance Factor Resistance Deviation 3 A 198.7 milli Ohms * * * * 3 B 210.6 milli Ohms * * * * 3 C 207.1 milli Ohms * * * *

Low Voltage DETC LTC Phase Resistance Units Calculated Correction Corrected Percentage

Resistance Factor Resistance Deviation 3 A 200.3 micro Ohms * * * * 3 B 195.6 micro Ohms * * * * 3 C 188.1 micro Ohms * * * *

876101-C1 4 - 6

# Insulation

CH+CHL

CHL(UST)

CHL

CL+CHL

CHL(UST)

CHL

Test kV 10.003 10.003 10.003

1.000 1.000 1.000 mA Watts 0.024 0.008 0.016 0.016 0.079 0.059 0.009 0.021

% PF Meas.

0.061 0.085 0.054 0.054 0.103 0.122 0.030 0.071

Cap (pF) 1023.934 246.047 777.910 777.887 2051.176 1273.656 778.037 777.520

Tip UP

-0.006 -0.004

-0.007 0.000

FRANK IR Man.

3.860 0.928 2.933 2.933 7.733 4.802 2.933 2.931

Good Investigate

Good

Investigate

LSR

mA: 3.860/3.860, 1/1 mA: 0.928/0.928, 1/1 mA: 2.933/2.933, 1/1 mA: 2.933/2.933, 1/1 mA: 7.733/7.733, 1/1 mA: 4.802/4.802, 1/1 mA: 2.933/2.933, 1/1 mA: 2.931/2.931, 1/1

Watts: 0.024/0.024, 1/1 Watts: 0.008/0.008, 1/1 Watts: 0.016/0.016, 1/1 Watts: 0.016/0.016, 1/1 Watts: 0.079/0.079, 1/1 Watts: 0.059/0.059, 1/1 Watts: 0.009/0.009, 1/1 Watts: 0.021/0.021, 1/1

Cap (pF): 1023.934/1023.934, 1/1 Cap (pF): 246.047/246.047, 1/1 Cap (pF): 777.910/777.910, 1/1 Cap (pF): 777.887/777.887, 1/1 Cap (pF): 2051.176/2051.176, 1/1 Cap (pF): 1273.656/1273.656, 1/1 Cap (pF): 778.037/778.037, 1/1 Cap (pF): 777.520/777.520, 1/1

LSR mA: 158.033/158.033, 1/1 Watts: 1289.078/1289.078, 1/1 Cap (pF): */*, 1/1 LSR mA: 67.930/67.930, 1/1 Watts: 527.219/527.219, 1/1 Cap (pF): */*, 1/1 LSR mA: 161.554/161.554, 1/1 Watts: 1295.097/1295.097, 1/1 Cap (pF): */*, 1/1

USS-4_876101-C1_XD

Exciting Current Tests Manufacturer Type Steps Boost % Buck % Position Found Position Left Oil Volume

DETC 3 3 *

Turns Ratio Tests Serial Number HV Winding LV Winding

Delta Wye Connections H3 - H1 H1 - H2 H2 - H3

Tap NP Volt Tap NP Volt Cal Ratio 1 Ratio 2 Ratio 3 Min. Lim Max. Lim FRANK Manual

3 12470 3 480 44.997 44.853 44.804 44.836 44.772 45.222 Good Good

876101-C1 5 - 6

DETC

LTC Test kV mA 158.033

H3 H1 Watts

1289.078 X L

mA 67.930

H1 H2 Watts

527.219 X L

mA 161.554

H2 H3 Watts X

L FRANK Manual

Good1295.097

Exciting Current Plot

876101-C1 6 - 6

TWO-WINDING DRY-TYPE TRANSFORMER

TEMPERATURE 77 °F

PAGE

END USER

CUSTOMER

2002 HOLCOMBE BLVD.

DEPARTMENT OF VETERAN AFFAIRS

SITE LOCATION

USS-4DESIGNATION

SUBSTATION BUILDING 100

4/21/2021 67

JOB #

DBID

END USER ASSET/ID

HUMIDITYDATE

TESTED BYELEMENT

SUB-ELEMENT

DEVICE

EQUIPMENT USED

DRY TYPE TRANSFORMER

Chris Espartero

N/A

VA Hospital WO-08391081

Acceptable

CONDITIONDescription CLEAN/LUBEDescription

N/A

Torqued

N/A N/A

N/A

N/A N/A

FANS

N/AAcceptable

Acceptable

N/A N/A N/A

N/A

N/AVENTILATION / FILTERS

N/A

PAINT Acceptable

INDOOR

CleanedAcceptable

Cleaned

MATCHES DWG OR SPEC

WEATHER

Cleaned

ENVIRONMENT

Acceptable

N/A

GAUGES

SUPPORT INSULATORS

N/ATorqued

Acceptable

Windings

Acceptable

N/A CABINET HEATERS

AUXILIARY DEVICES N/ATorqued

PRIMARY CONNECTIONS

TANK / FRAME GROUND

NEUTRAL GROUND

Description CONDITION

SEC. CONNECTIONS Acceptable

N/A

Acceptable

N/A Torqued

ARRESTERS

CORE GROUND

ALARMS / ANNUNCIATOR

CONTROLS

BUSHINGS

CLEAN/LUBE CLEAN/LUBECONDITION

TEMPERATURE GAUGES WERE RESETunavailable °CMAXIMUM WINDING TEMPERATURE (1)°CunavailableWINDING TEMPERATURE (1)

GAUGES

N/A

CONTROLLED

23210, REVISED 10/20/2020(888) 778-2733 www.schneider-electric.us

69 69

1,8041,8041,804

NAMEPLATE DATA

RATED CURRENT

AMPERES

AMPERES/

11,846

3 4 5 kV PRI.

PRIMARY VOLTAGE

SECONDARY VOLTAGE 277 WYE

13,094

TAP POSITION/CONNECTION

12,782 12,158

1,500

CLASS

12,470

Phase 3876101-C1SERIAL NO.

kVA/

THERMAL RATINGS

DELTA

kV SEC.

IMPEDANCE

11000

YEAR OF MANUF.N/A 1988

MANUFACTURER

SPECIFICATION NO. MANUF. LOCATION

TYPE AA K FACTOR N/A °CTEMPERATURE RISE

U.S.A

805.5

B.I.L. RATINGWINDING MATERIAL Cu

DELTA480

TAP VOLTAGES

WINDING POLARITY SUBTRACTIVE

WYE

1,500 / 1,500

12,470

TOTAL WEIGHT

Dry

Square D

RANGE

INSPECTION

INSULATION RESISTANCE TEST

TESTED

PRIMARY TO

SECONDARY AND GROUND

SECONDARY TO

PRIMARY AND GROUND

VOLTAGE

(VOLTS DC)

(MEGOHMS)

Windings TEST RESISTANCE

PRIMARY TO

SECONDARY

1.0 MINUTE0.5 MINUTE 0.5 MIN. 20C 1.0 MIN. 20C

DIELECTRIC

ABSORPTION

RATIO

TEMPERATURE CORRECTION FACTOR TO 20°C, TCF 1.25

5,000

1,000

188,700.0 235,875.0 216,000.0 270,000.0

113,250.090,600.00110,500.088,400.00

359,000.0 448,750.0 491,000.0 613,750.0

1.14

1.02

1.37

Calculated PASS/FAIL Calculated

PASS/FAIL

% DEVIATIONMeasured

TRANSFORMER TURNS RATIO TESTS

Calculated PASS/FAIL

CALC.

RATIO

Secondary

VOLTAGE

ENTER Primary

VOLTAGE

X1 - X0 X0 - X2

H1 - H3 H2 - H1 H3 - H2

X0 - X3

TAP TO

TEST

3 44.853 44.804 44.8360.43 % PASS 0.36 % PASSPASS44.996 0.32 %12,470 277

TWO-WINDING DRY-TYPE TRANSFORMER

PAGEDRY TYPE TRANSFORMERDEVICE N/ADBID

23210, REVISED 10/20/2020(888) 778-2733 www.schneider-electric.us

H3-H1 X0-X3X0-X1

WINDING RESISTANCE

H2-H3

Meas. Corr.

TAP

POSITION

TEST

# (milliohms)H1-H2 (milliohms) (milliohms)

Corr.Meas. Corr.Meas.

(milliohms)

Corr. Corr.Meas. Corr.Meas.Meas.

X0-X2 (milliohms) (milliohms)

WINDING TESTED

(t = Equipment Temperature)

Values Corrected to: °C75

Aluminum windings

R(Corr) = R(Meas) * (234.5 + c) / (234.5 + t)Copper windings

R(Corr) = R(Meas) * (226 + c) / (226 + t)

(c = Corrected Temperature)

3 198.700 236.985 210.600 251.178 207.100 247.004 0.200 0.239 0.195 0.233 0.188 0.2241

Primary Secondary

TECH NOTE(S):

COMMENTS: All results are satisfactory at this time.

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File details come from the government source that posted it. Updated Nov 17, 2022.