Revised_09_96_00_Amendment_0006.pdf

C-17 Type III Fuel System & Ramp Expansion FJRP159073 145th Airlift Wing, North Carolina Air National Guard

Section 09 96 00 Page 1

SECTION 09 96 00

HIGH-PERFORMANCE COATINGS

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PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

MASTER PAINTERS INSTITUTE (MPI)

MPI ASM (2004) Architectural Painting Specification

Manual

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC 7/NACE No.4 (2007; E 2004) Brush-Off Blast Cleaning

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-01 Preconstruction Submittals

Equipment List

SD-03 Product Data

Epoxy Coatings

SD-04 Samples

Color ChipsG

SD-07 Certificates

Epoxy Coatings

Manufacturer's Printed Instructions

1.3 QUALITY CONTROL

Comply with Master Painters Institute (MPI) Standards indicated and listed in "MPI Approved Products List." Comply with the requirements in "MPI Architectural Painting Specification Manual" before any project is started.

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Submit an equipment list consisting of a list of proposed equipment to be used in performance of construction work.

Submit three color chips 3-inch by 4-inch or manufacture's pull-down of each finish color and gloss as scheduled.

1.4 DELIVERY, STORAGE, AND HANDLING

Deliver special coating materials to the project in their original containers bearing manufacturer's name, descriptive label, and coating formulations. Provide new and unopened containers.

Store special coating materials in tightly closed containers in a covered, well-ventilated area where they are not exposed to excessive heat, fumes, sparks, flame, or direct sunlight. Protect water-based coatings against freezing.

Store solvents, thinners, and equipment cleaners with the same care as the coating materials with ambient temperatures continuously maintained at a minimum 45 degrees F.

PART 2 PRODUCTS

2.1 PERFORMANCE REQUIREMENTS

Submit manufacturer's catalog data including manufacturer's name and identification. Include detailed data analysis of each special coating material required for the project, with all the coating constituents measured as percentages of the total weight of the coating. Also provide manufacturer's data concerning application, thinning, and average coverage per gallon

2.2 MATERIALS

2.2.1 Epoxy Coatings

Conform to MPI ASM, No. 116 for epoxy coatings and epoxy block filler, as modified.

Resins for finish coats are based on a polyamide-cured, epoxy-resin material. Apply finish coats with a dry-film thickness of not less than 4 mils per coat. Finish color and glossselected from the manufacturer's standards.

2.2.1.1 Concrete Surface Coatings

Apply an epoxy coating system in conformance with MPI ASM, No. 77 for vertical concrete surfaces. Apply an epoxy slip-resistant deck coating system in conformance with MPI ASM, No. 82. Apply a prime coat to fill concrete surface pores with a total dry-film thickness of not less than 2 mils.

2.2.1.2 Ferrous and Galvanized Metal Surface Coatings

Coatings on ferrous and galvanized metal surfaces consist of a prime coat and not less than two finish coats. Comply with MPI ASM, No. 101 for an epoxy zinc primer with a metallic-zinc pigment for the substrate to be

Section 09 96 00 Page 3 coated and the end use of the coated surface. Ensure resin solids and zinc pigment are not less than 80 percent of the total weight of the coating material. Apply prime coat with a total dry-film thickness of not less than 4 mils. Provide an epoxy-based finished coat as specified.

PART 3 EXECUTION

3.1 PREPARATION

3.1.1 Surface Preparation

Protect adjacent materials and equipment against damage from spillage, dripping, and spatter of coating materials. Leave clean building materials and equipment with all damaged surfaces corrected. Provide "WET PAINT" signs to indicate newly painted surfaces.

Protect work of other trades against damage from coating operation. Correct damage by cleaning, repairing, replacing, and recoating, as approved by the Contracting Officer, and leave in an undamaged condition. At completion of construction activities of other trades, touch up and restore damaged or defaced coated surfaces.

Provide forced ventilation for interior spaces during application and drying of coatings to prevent the buildup of toxic or explosive concentrations of solvent vapors.

Provide fire extinguishers of the required quantity and correct type to combat flammable liquid fires.

Dispose of rags that are used to wipe up coating materials, solvents, and thinners by drenching with water and placing them in a covered metal container

3.1.2 Cleaning

At end of each workday, remove rubbish, empty cans, rags, and other discarded materials from Project site.

After completing coating application, clean spattered surfaces. Remove spattered coatings by washing, scraping, or other methods. Do not scratch or damage adjacent finished surfaces.

Clean application equipment promptly and thoroughly with a suitable solvent after each use and stored in a clean, covered, well-ventilated container.

3.1.3 Concrete Surfaces

Conform to MPI ASM for substrates indicated. Remove plates, machined surfaces, and similar items already in place that are not to be coated.

Provide surface-applied protection before surface preparation and coating where removal is impractical or impossible. After completing coating operations, reinstall items that were removed.

Clean dirt, oil, grease, and incompatible paints from substrates to ensure bonding. Coordination of shop-applied prime coats with high-performance coatings is critical. Remove incompatible primers. Reprime substrate with compatible primers as required to produce coating systems indicated.

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3.1.3.1 Concrete Substrates

Remove release agents, curing compounds, efflorescence, and chalk. Maximum allowable moisture content of concrete is 12 percent. Measure moisture content with an electronic moisture meter.

Clean surfaces with pressurized water. Use pressure range of 1500 to 4000 psi at 6 inch to 12 inch.

Comply with SSPC 7/NACE No.4 (NACE No. 4), "Brush-Off Blast Cleaning" for abrasive cleaning.

3.1.3.2 Steel Substrates

Remove rust and loose mill scale. Clean using methods recommended in writing by coating manufacturer. Conform to SSPC 7/NACE No.4 for blast cleaning.

3.1.3.3 Galvanized-Metal Substrates

Remove grease and oil residue from galvanized sheet metal fabricated from coil stock by mechanical methods to produce clean, lightly etched surfaces that promote adhesion of subsequently applied coatings.

3.1.4 Coating Material Preparation

Mix and prepare coating materials in accordance with the coating manufacturer's printed instructions for applying the particular material and coat. Keep materials which are not in actual use in closed containers.

Coating materials that have been mixed with an automatic shaker are allowed to stand to let air bubbles escape, then given a final hand mixing before application. Stir materials so as to produce a mixture of uniform density.

Stir at frequent intervals during application to prevent skinning. Do not stir film which may form on the surface of the material. Remove film and strain, if necessary.

3.1.4.1 Thinning

Thinning is done in accordance with coating manufacturer's printed directions for the particular material and coat.

3.1.4.2 Tinting

Ensure prime and intermediate coats of paint are slightly different tints from the finish coat to facilitate identification of each coat. Tinting is done by the coating manufacturer and clearly identified as to color and coat.

3.2 APPLICATION

Do not perform exterior painting in damp or rainy weather. Interior painting is not allowed until the building is enclosed and has thoroughly dried out. Painting is not allowed below 50 degrees F or above 95 degrees F. Apply paint in accordance with the coating manufacturer's recommendations, and as specified.

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Ensure coating application is done by skilled applicators. Apply coatings to clean and properly prepared surfaces. Apply coatings with clean, high-quality application equipment. Allow sufficient time between coats to ensure complete drying and curing. Sand and dust surfaces between coatings, as required, to produce a surface free of visible defects. Lightly sand high gloss coatings and clear finishes between coats to ensure bond of following coats.

Apply coats to the surfaces in an even film. Cloudiness, spotting, holidays, laps, application marks, runs, sags, and other similar surface imperfections are not acceptable. Remove defective coating applications and re-coat as directed.

Ensure coating lines such as wainscots are sharp, true, and well-defined.

Tape may be used to establish coating lines, providing tape is removed before ragging or sawtooth edges form.

Ensure surfaces, including edges, corners, crevices, welds, and other similar changes in surface plane, meet the dry-film thickness not less than specified.

3.2.1 Brush Application

Use clean, proper size brushes for high-quality application of the specified coating materials. Brush out slow-dry coatings. Brush out quick-dry coatings only enough to spread out evenly.

3.2.2 Roller Application

Use clean roller covers of the proper nap length, nap texture, and material for high-quality application of the specified coating materials.

Ensure roller application is equivalent in all respects to the same coats applied by high-quality brush application.

3.2.3 Spray Application

Spray application of coatings is limited to finish coats on metal frame works, siding, decking, wire mesh, and other surfaces where hand work would be inferior. Apply spray coatings as equivalent in all respects to the same coats applied by high quality brush application. Permit each spray coat to cure before the succeeding coat is applied. Do not double back with application equipment, for the purpose of building up film thickness of two coats in one operation.

Cover surfaces adjacent to sprayed areas to prevent damage from overspray, coating rebound, and spray drift.

3.3 FIELD QUALITY CONTROL

3.3.1 Field Test

Government may take dry-film tests from time to time on finished surfaces.

Apply additional coatings to surfaces where there is less than the minimum specified dry-film thickness.

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3.3.2 Repairing

Remove damaged and unacceptable portions of completed work and replace with new work to match adjacent surfaces at no additional cost to the Government.

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