Specs_V2_Revised_08 81 00.pdf

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Air Force Targeting Center, Langley AFB - Solicitation Federal contract opportunity
Solicitation number
W9123621R2005
Issued by
Department of the Army Corps of Engineers Engineering District Norfolk

About this file

This specification package outlines glazing requirements for an Air Force targeting center facility project. Glass types specified include clear float glass, annealed glass, laminated glass, bullet-resistant glass, mirrors, tempered glass, heat-strengthened glass, and backpainted glass. Insulating glass units are also defined. Requirements are provided for sealants, gaskets, and accessories to install the glazing. The solicitation seeks proposals for construction of a new targeting center facility at Langley Air Force Base to support intelligence, surveillance and reconnaissance operations. The facility will house a targeting wing and provide command and control capabilities for analysis of air force targets and threats. The project scope includes the building, site work, utilities, generators and all supporting infrastructure constructed to military standards.

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Air Force Targeting Center - Amendment 006 AFTARGETINGCTR Joint Base Langley-Eustis, Hampton, VA December 15, 2020

SECTION 08 81 00

GLAZING (Revised Amendment 006) 08/11

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI Z97.1 (2015) Safety Glazing Materials Used in Buildings - Safety Performance Specifications and Methods of Test

ASTM INTERNATIONAL (ASTM)

ASTM C1036 (2016) Standard Specification for Flat Glass

ASTM C1048 (2012; E 2012) Standard Specification for Heat-Strengthened and Fully Tempered Flat Glass

ASTM C1172 (2014) Standard Specification for Laminated Architectural Flat Glass

ASTM C1184 (2014) Standard Specification for Structural Silicone Sealants

ASTM C509 (2006; R 2015) Elastomeric Cellular Preformed Gasket and Sealing Material

ASTM C864 (2005; R 2015) Dense Elastomeric Compression Seal Gaskets, Setting Blocks, and Spacers

ASTM C920 (2014a) Standard Specification for Elastomeric Joint Sealants

ASTM D2287 (2012) Nonrigid Vinyl Chloride Polymer and Copolymer Molding and Extrusion Compounds

ASTM D395 (2016; E 2017) Standard Test Methods for Rubber Property - Compression Set

ASTM E1300 (2016) Standard Practice for Determining Load Resistance of Glass in Buildings

ASTM E1332 (2016) Standard Classification for Rating Outdoor-Indoor Sound Attenuation

ASTM E413 (2016) Classification for Rating Sound Insulation

SECTION 08 81 00 Page 1

UNCLASSIFIED\\FOUO

ASTM E90 (2009) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements

GLASS ASSOCIATION OF NORTH AMERICA (GANA)

GANA Glazing Manual (2009) Glazing Manual

GANA Sealant Manual (2008) Sealant Manual

INSULATING GLASS MANUFACTURERS ALLIANCE (IGMA)

IGMA TB-3001 (2001) Guidelines for Sloped Glazing

IGMA TM-3000 (1990; R 2004) North American Glazing Guidelines for Sealed Insulating Glass Units for Commercial & Residential Use

IGMA TR-1200 (1983; R 2007) Guidelines for Commercial Insulating Glass Dimensional Tolerances

NATIONAL FENESTRATION RATING COUNCIL (NFRC)

NFRC 100 (2014) Procedure for Determining Fenestration Product U-Factors

NFRC 200 (2014) Procedure for Determining Fenestration Product Solar Heat Gain Coefficient and Visible Transmittance at Normal Incidence

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

16 CFR 1201 Safety Standard for Architectural Glazing Materials

UNDERWRITERS LABORATORIES (UL)

UL MEAPD (2011) Mechanical Equipment and Associated Products Directory (online version is listed under Certifications at www.ul.com)

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00.00 50

SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Glass; G, AE

Drawings showing complete details of the proposed setting methods, mullion details, edge blocking, size of openings, frame details, materials, and types and thickness of glass.

SECTION 08 81 00 Page 2

Insulating Glass Units; G, AE

Drawings showing complete details of the proposed setting methods, mullion details, edge blocking, size of openings, frame details, materials, and types and thickness of glass.

SD-03 Product Data

Insulating Glass; G, AE

Exterior Glazing - performance documentation for all glass types

Bullet-Resisting Glass; G, AE

Glazing Accessories; G, AE

Manufacturer's descriptive product data, handling and storage recommendations, installation instructions, and cleaning instructions.

Sound Transmission Class and/or Outdoor-Indoor Transmission Class Rating

SD-04 Samples

Glass; G, AE

Two 12 by 12 inch samples of each glazing type.

SD-07 Certificates

Insulating Glass; G, AE

Glazing Accessories; G, AE

Certificates from the manufacturer attesting that the units meet the luminous and solar radiant transmission requirements for heat absorbing glass.

SD-08 Manufacturer's Instructions

Setting and Sealing Materials; G, AE

Glass Setting; G, AE

Submit glass manufacturer's recommendations for setting and sealing materials and for installation of each type of glazing material specified. Include cleaning instructions for plastic sheets.

1.3 SYSTEM DESCRIPTION

Fabricate and install watertight and airtight glazing systems to withstand thermal movement and wind loading without glass breakage, gasket failure, deterioration of glazing accessories, or defects in the work. Glazed panels must comply with the safety standards, in accordance with ANSI Z97.1 , and comply with indicated wind/snow loading in accordance with ASTM E1300.

SECTION 08 81 00 Page 3

1.4 DELIVERY, STORAGE, AND HANDLING

Deliver products to the site in unopened containers, labeled plainly with manufacturers' names and brands. Store glass and setting materials in safe, enclosed dry locations and do not unpack until needed for installation. Handle and install materials in a manner that will protect them from damage.

1.5 ENVIRONMENTAL REQUIREMENTS

Do not start glazing work until the outdoor temperature is above40 degrees F and rising, unless procedures recommended by the glass manufacturer and approved by the Contracting Officer are made to warm the glass and rabbet surfaces. Provide ventilation to prevent condensation of moisture on glazing work during installation. Do not perform glazing work during damp or rainy weather.

1.6 WARRANTY

1.6.1 Warranty for Insulating Glass Units

Warranty insulating glass units against development of material obstruction to vision (such as dust, fogging, or film formation on the inner glass surfaces) caused by failure of the hermetic seal, other than through glass breakage, for a 10-year period following acceptance of the work. Provide new units for any units failing to comply with terms of this warranty within 45 working days after receipt of notice from the Government.

1.6.2 Warranty for Polycarbonate Sheet

For a 5-year period following acceptance of the work:

a. Warranty Type III (coated, mar-resistant) sheets against breakage and against coating delamination;

b. Warranty Type IV (coated sheet) against breakage and against yellowing;

For a 10-year period following acceptance of the work, warranty Type IV against yellowing and loss of light transmission.

1.7 SUSTAINABLE DESIGN REQUIREMENTS

1.7.1 Final Sustainability eNotebook Submittal

Refer to Section 01 33 29 SUSTAINABILITY REPORTING for federal sustainability product and documentation requirements.

PART 2 PRODUCTS

2.1 GLASS

ASTM C1036, unless specified otherwise. In doors and sidelights, provide safety glazing material conforming to 16 CFR 1201 .

2.1.1 Clear Glass

Type I, Class 1 (clear), Quality q5 (B). Provide for glazing openings not indicated or specified otherwise. Use double-strength sheet glass or 1/4

SECTION 08 81 00 Page 4 inch for glazing openings over 30 square feet but not over 45 square feet.

2.1.2 Annealed Glass

Annealed glass must be Type I transparent flat type, Class 1 - clear, Quality q3 - glazing select, conforming to ASTM C1036.

2.1.3 Laminated Glass

ASTM C1172, Kind LA fabricated from two nominal 1/8 inch pieces of Type I, Class 1, Quality q3, flat annealed transparent glass conforming to ASTM C1036. Flat glass must be laminated together with a minimum of 0.030 inchthick, clear polyvinyl butyral interlayer with a total nominal thickness of 1/4 inch. Color must be clear.

2.1.4 Bullet-Resisting Glass

Fabricated from Type I, Class 1, Quality q3 glass with polyvinyl butyral plastic interlayers between the layers of glass and listed by UL MEAPD as bullet resisting, with a power rating of Super--Small Arms in accordance with UL 752. Provide level 3.

2.1.5 Mirrors

2.1.5.1 Glass Mirrors

Glass for mirrors must be Type I transparent flat type, Class 1-clear, Glazing Quality q1 1/4 inch thick conforming to ASTM C1036. Glass must be coated on one surface with silver coating, copper protective coating, and mirror backing paint. Silver coating must be highly adhesive pure silver coating of a thickness which must provide reflectivity of 83 percent or more of incident light when viewed through 1/4 inch thick glass, and must be free of pinholes or other defects. Copper protective coating must be pure bright reflective copper, homogeneous without sludge, pinholes or other defects, and must be of proper thickness to prevent "adhesion pull" by mirror backing paint. Mirror backing paint must consist of two coats of special scratch and abrasion-resistant paint , and must be baked in uniform thickness to provide a protection for silver and copper coatings which will permit normal cutting and edge fabrication.

2.1.6 Tempered Glass

ASTM C1048, Kind FT (fully tempered), Condition A (uncoated), Type I, Class 1 (transparent), Quality q3. Color must be clear.

2.1.7 Heat-Strengthened Glass

ASTM C1048, Kind HS (heat strengthened), Condition A (uncoated), Type I, Class 1 (clear), Quality q3, 1/4 inch thick.

2.1.8 Backpainted Glass (DG-1)

ASTM C1048, Kind FT (fully tempered), Condition A (uncoated), Type 1, Class 1 (transparent), quality q7 (decorative), painted on the #2 face with color specified in the drawings.

2.1.8.1 Backpainted Glass Mounting

Direct glue with construction grade polyurethane adhesive.

SECTION 08 81 00 Page 5

2.2 INSULATING GLASS UNITS

Two panes of glass separated by a dehydrated airspace and hermetically sealed. Non-residential glazed systems (including frames and glass) must be certified by the National Fenestration Rating Council with a whole-window Solar Heat Gain Coefficient (SHGC) maximum of 0.27 determined according to NFRC 200 procedures and a U-factor maximum of 0.30 Btu/hr-ft2-F in accordance with NFRC 100. Glazing must meet or exceed a luminous efficacy of 1.0. Glazed panels must be rated for not less than the Sound Transmission Class (STC) and/or Outdoor-Indoor Transmission Class (OITC) indicated on the drawings when tested for laboratory sound transmission loss according to ASTM E90 and determined by ASTM E413 and ASTM E1332. Dimensional tolerances must be as specified in IGMA TR-1200 .

Spacer must be black, roll-formed, polyurethane and silicon foams, with bent or tightly welded or keyed and sealed joints to completely seal the spacer periphery and eliminate moisture and hydrocarbon vapor transmission into airspace through the corners. Primary seal must be compressed polyisobutylene and the secondary seal must be a specially formulated silicone.

2.3 SETTING AND SEALING MATERIALS

Provide as specified in the GANA Glazing Manual , IGMA TM-3000 , IGMA TB-3001 , and manufacturer's recommendations, unless specified otherwise herein. Do not use metal sash putty, nonskinning compounds, nonresilient preformed sealers, or impregnated preformed gaskets. Materials exposed to view and unpainted must be gray or neutral color.

2.3.1 Sealants

Provide elastomeric and structural sealants.

2.3.1.1 Elastomeric Sealant

ASTM C920, Type S, Grade NS, Class 12.5, Use G. Use for channel or stop glazing metal sash. Sealant must be chemically compatible with setting blocks, edge blocks, and sealing tapes, with sealants used in manufacture of insulating glass units, and with plastic sheet. Color of sealant must be white.

2.3.1.2 Structural Sealant

ASTM C1184, Type S.

2.3.2 Joint Backer

Joint backer must have a diameter size at least 25 percent larger than joint width; type and material as recommended in writing by glass and sealant manufacturer.

2.3.3 Preformed Channels

Neoprene, vinyl, or rubber, as recommended by the glass manufacturer for the particular condition. Channels for bullet-resistant glass must be synthetic rubber, ASTM C864, not less than 1/4 inch thick and sufficiently resilient to accommodate expansion and contraction while maintaining a vaportight seal between glass and frame.

SECTION 08 81 00 Page 6

2.3.4 Sealing Tapes

Preformed, semisolid, PVC-based material of proper size and compressibility for the particular condition, complying with ASTM D2287.

Use only where glazing rabbet is designed for tape and tape is recommended by the glass or sealant manufacturer. Provide spacer shims for use with compressible tapes. Tapes must be chemically compatible with the product being set.

2.3.5 Setting Blocks and Edge Blocks

Closed-cell neoprene setting blocks must be dense extruded type conforming to ASTM C509 and ASTM D395, Method B, Shore A durometer between 70 and

90. Edge blocking must be Shore A durometer of 50 (plus or minus 5).

Provide silicone setting blocks when blocks are in contact with silicone sealant. Profiles, lengths and locations must be as required and recommended in writing by glass manufacturer. Block color must be black.

2.3.6 Glazing Gaskets

Glazing gaskets must be extruded with continuous integral locking projection designed to engage into metal glass holding members to provide a watertight seal during dynamic loading, building movements and thermal movements. Glazing gaskets for a single glazed opening must be continuous one-piece units with factory-fabricated injection-molded corners free of flashing and burrs. Glazing gaskets must be in lengths or units recommended by manufacturer to ensure against pull-back at corners.

Provide glazing gasket profiles as recommended by the manufacturer for the intended application.

2.3.6.1 Fixed Glazing Gaskets

Fixed glazing gaskets must be closed-cell (sponge) smooth extruded compression gaskets of cured elastomeric virgin neoprene compounds conforming to ASTM C509, Type 2, Option 1.

2.3.6.2 Wedge Glazing Gaskets

Wedge glazing gaskets must be high-quality extrusions of cured elastomeric virgin neoprene compounds, ozone resistant, conforming to ASTM C864, Option 1, Shore A durometer between 65 and 75.

2.3.6.3 Aluminum Framing Glazing Gaskets

Glazing gaskets for aluminum framing must be permanent, elastic, non-shrinking, non-migrating, watertight and weathertight.

2.3.7 Accessories

Provide as required for a complete installation, including glazing points, clips, shims, angles, beads, and spacer strips. Provide noncorroding metal accessories. Provide primer-sealers and cleaners as recommended by the glass and sealant manufacturers.

2.4 MIRROR ACCESSORIES

2.4.1 Mastic

Mastic for setting mirrors must be a polymer type mirror mastic resistant

SECTION 08 81 00 Page 7 to water, shock, cracking, vibration and thermal expansion. Provide mastic compatible with mirror backing paint, and as approved by mirror manufacturer.

2.4.2 Mirror Frames

Provide mirrors with mirror frames (J-mold channels) fabricated of one-piece roll-formed Type 304 stainless steel with No. 4 brushed satin finish and concealed fasteners which will keep mirrors snug to wall.

Frames must be 1-1/4 by 1/4 by 1/4 inch continuous at top and bottom of mirrors. Concealed fasteners of type to suit wall construction material must be provided with mirror frames.

PART 3 EXECUTION

Any materials that show visual evidence of biological growth due to the presence of moisture must not be installed on the building project.

3.1 PREPARATION

Preparation, unless otherwise specified or approved, must conform to applicable recommendations in the GANA Glazing Manual , GANA Sealant Manual , IGMA TB-3001 , IGMA TM-3000 , and manufacturer's recommendations.

Determine the sizes to provide the required edge clearances by measuring the actual opening to receive the glass. Grind smooth in the shop glass edges that will be exposed in finish work. Leave labels in place until the installation is approved, except remove applied labels on heat-absorbing glass and on insulating glass units as soon as glass is installed. Securely fix movable items or keep in a closed and locked position until glazing compound has thoroughly set.

3.2 GLASS SETTING

Shop glaze or field glaze items to be glazed using glass of the quality and thickness specified or indicated. Glazing, unless otherwise specified or approved, must conform to applicable recommendations in the GANA Glazing Manual , GANA Sealant Manual , IGMA TB-3001 , IGMA TM-3000 , and manufacturer's recommendations. Aluminum windows, wood doors, and wood windows may be glazed in conformance with one of the glazing methods described in the standards under which they are produced, except that face puttying with no bedding will not be permitted. Handle and install glazing materials in accordance with manufacturer's instructions. Use beads or stops which are furnished with items to be glazed to secure the glass in place. Verify products are properly installed, connected, and adjusted.

3.2.1 Sheet Glass

Cut and set with the visible lines or waves horizontal.

3.2.2 Insulating Glass Units

Do not grind, nip, or cut edges or corners of units after the units have left the factory. Springing, forcing, or twisting of units during setting will not be permitted. Handle units so as not to strike frames or other objects. Installation must conform to applicable recommendations of IGMA TB-3001 and IGMA TM-3000 .

SECTION 08 81 00 Page 8

3.2.3 Installation of Laminated Glass

Sashes which are to receive laminated glass must be weeped to the outside to allow water drainage into the channel.

3.2.4 Polycarbonate Sheet

Conform to manufacturer's recommendations for edge clearance, type of sealant and tape, and method of installation.

3.2.5 Installation of Backpainted Glass

Conform to manufacturer's recommendation for wall-mounted glazing.

Mounting system is indicated on the drawings.

3.3 CLEANING

Clean glass surfaces and remove labels, paint spots, putty, and other defacement as required to prevent staining. Glass must be clean at the time the work is accepted. Clean polycarbonate in accordance with manufacturer's instructions.

3.4 PROTECTION

Protect glass work immediately after installation. Identify glazed openings with suitable warning tapes, cloth or paper flags, attached with non-staining adhesives. Protect reflective glass with a protective material to eliminate any contamination of the reflective coating. Place protective material far enough away from the coated glass to allow air to circulate to reduce heat buildup and moisture accumulation on the glass.

Upon removal, separate protective materials for reuse or recycling.

Remove and replace glass units which are broken, chipped, cracked, abraded, or otherwise damaged during construction activities with new units.

3.5 MONOLITHIC GLASS SCHEDULE

a. Glass Type GL-4: Clear fully tempered float glass.

1. Thickness: 1/2 inch.

2. Used in single-pane demountable storefront system.

b. Glass Type GL-5: Clear fully tempered float glass.

1. Thickness: 1/2 inch.

2. Used in STC 40 double-pane demountable storefront partition and door system.

c. Glass Type GL-7: Clear fully tempered float glass.

1. Thickness: 1/2 inch.

2. Used in single-pane demountable door systems

3.6 LAMINATED GLASS SCHEDULE

a. Glass Type GL-2: Clear laminated glass with two plies of

SECTION 08 81 00 Page 9 heat-strengthened float glass.

1. Minimum Thickness of Each Glass Ply: 1/8 inch.

2. Interlayer Thickness: 0.060 inch.

3. Used in conjunction with GL-1 at STC-rated curtain wall system.

b. Glass Type GL-6: Clear laminated glass.

1. Minimum Thickness of each glass ply: 1/4 inch.

2. Interlayer Thickness: 0.030 inch.

3. Used in STC 45 double-pane demountable partition system.

c. Glass Type GL-8: Clear laminated glass.

1. Minimum Thickness of each glass ply: 3/16 inch.

2. Interlayer Thickness: 0.030 inch.

3. Used in STC 45 double-pane demountable door systems.

3.7 INSULATING GLASS SCHEDULE

a. Glass Type GL-1: Bronze insulating glass.

1. Overall Unit Thickness: 1-1/4 inches.

2. Outdoor Lite: 1/4 inch heat-strengthened float glass with bronze tint on #2 face.

3. Interspace Content: Air.

4. Indoor Lite: 1/4 inch total thickness laminated glass with two plies of heat-strengthened float glass.

b. Glass Type GL-3: Clear insulating glass.

1. Overall Unit Thickness: 1-1/4 inch.

2. Outdoor Lite: 1/4 inch heat-strengthened float glass

3. Interspace Content: Air.

4. Indoor Lite: 1/4 inch total thickness laminated glass with two plies of heat-strengthened float glass.

-- End of Section --

SECTION 08 81 00 Page 10

08 81 00 - GLAZING Revised Amendment 006
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 SYSTEM DESCRIPTION
1.4 DELIVERY, STORAGE, AND HANDLING
1.5 ENVIRONMENTAL REQUIREMENTS
1.6 WARRANTY
1.6.1 Warranty for Insulating Glass Units
1.6.2 Warranty for Polycarbonate Sheet
1.7 SUSTAINABLE DESIGN REQUIREMENTS
1.7.1 Final Sustainability eNotebook Submittal
PART 2 PRODUCTS
2.1 GLASS
2.1.1 Clear Glass
2.1.2 Annealed Glass
2.1.3 Laminated Glass
2.1.4 Bullet-Resisting Glass
2.1.5 Mirrors
2.1.5.1 Glass Mirrors
2.1.6 Tempered Glass
2.1.7 Heat-Strengthened Glass
2.1.8 Backpainted Glass DG-1
2.1.8.1 Backpainted Glass Mounting
2.2 INSULATING GLASS UNITS
2.3 SETTING AND SEALING MATERIALS
2.3.1 Sealants
2.3.1.1 Elastomeric Sealant
2.3.1.2 Structural Sealant
2.3.2 Joint Backer
2.3.3 Preformed Channels
2.3.4 Sealing Tapes
2.3.5 Setting Blocks and Edge Blocks
2.3.6 Glazing Gaskets
2.3.6.1 Fixed Glazing Gaskets
2.3.6.2 Wedge Glazing Gaskets
2.3.6.3 Aluminum Framing Glazing Gaskets

2.3.7 Accessories

2.4 MIRROR ACCESSORIES
2.4.1 Mastic
2.4.2 Mirror Frames
PART 3 EXECUTION
3.1 PREPARATION
3.2 GLASS SETTING
3.2.1 Sheet Glass
3.2.2 Insulating Glass Units
3.2.3 Installation of Laminated Glass
3.2.4 Polycarbonate Sheet
3.2.5 Installation of Backpainted Glass
3.3 CLEANING
3.4 PROTECTION
3.5 MONOLITHIC GLASS SCHEDULE
3.6 LAMINATED GLASS SCHEDULE
3.7 INSULATING GLASS SCHEDULE

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