10 21 13 Toilet Partition.pdf

Annex Addition to B3010

SECTION 10 21 13 Page 1

SECTION 10 21 13

TOILET COMPARTMENTS

01/07

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ALUMINUM ASSOCIATION (AA)

AA DAF-45 (2003) Designation System for Aluminum

Finishes

ASTM INTERNATIONAL (ASTM)

ASTM A 123/A 123M (2002) Standard Specification for Zinc (Hot-

Dip Galvanized) Coatings on Iron and Steel Products

ASTM A 167 (1999; R 2004) Standard Specification for

Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip

ASTM A 336/A 336M (2007) Standard Specification for Alloy Steel

Forgings for Pressure and High-Temperature Parts

ASTM A 385 (2005) Standard Practice for Providing High-

Quality Zinc Coatings (Hot-Dip)

ASTM A 653/A 653M (2007) Standard Specification for Steel

Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM B 221 (2006) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes

ASTM B 221M (2007) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)

ASTM B 36/B 36M (2006) Standard Specification for Brass

Plate, Sheet, Strip, and Rolled Bar

ASTM B 456 (2003) Standard Specification for

Electrodeposited Coatings of Copper Plus Nickel Plus Chromium and Nickel Plus Chromium

ASTM B 86 (2006) Standard Specification for Zinc and

Zinc-Aluminum (ZA) Alloy Foundry and Die Castings

SECTION 10 21 13 Page 2

ASTM D 1972 (1997; R 2005) Standard Practice for Generic Marking of Plastic Products

ASTM D 6386 (1999; R 2005) Standard Practice for

Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting

ASTM E 2129 (2005) Standard Practice for Data Collection for Sustainability Assessment of Building Products

INTERNATIONAL CODE COUNCIL (ICC)

ICC A117.1 (2003; R 2004) Standard for Accessible and

Usable Buildings and Facilities

SOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)

SAE AMS-QQ-C-320 (2000) Chromium Plating (Electrodeposited)-

FSC MFFP

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

CID A-A-60003 (Basic) Partitions, Toilet, Complete

U.S. GREEN BUILDING COUNCIL (USGBC)

LEED (2002; R 2005) Leadership in Energy and

Environmental Design(tm) Green Building Rating System for New Construction (LEED-NC)

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

36 CFR 1191 Americans with Disabilities Act (ADA)

Accessibility Guidelines for Buildings and Facilities

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Installation Drawings; G Fabrication Drawings

Drawings showing plans, elevations, details of construction, hardware, reinforcing, fittings, mountings, and anchorings for metal partitions and urinal screens. Installation drawings as specified.

SD-03 Product Data

SECTION 10 21 13 Page 3

Toilet Partition System; G Cleaning and Maintenance Instructions Colors And Finishes Galvanized Steel Sheet Sound Deadening Cores Partition Panels and Doors Anchoring Devices and Fasteners Hardware and Fittings Brackets Door Hardware Ceiling-Hung Partitions Overhead-Braced Partitions

Manufacturer's technical data and catalog cuts including installation and cleaning instructions.

SD-04 Samples

Colors and Finishes; G

Manufacturer's standard color charts and color samples.

Partition Panels

Three samples showing a finished edge on two adjacent sides and core construction, each not less than 12-inch square

Hardware and Fittings Anchoring Devices and Fasteners

Three samples of each item. Approved hardware samples may be installed in the work if properly identified.

SD-07 Certificates

Certification

Documentation of product quality, as specified.

SD-10 Operation and Maintenance Data

Plastic Identification

When not labeled, identify types in Operation and Maintenance Manual.

Waste Management

1.3 SYSTEM DESCRIPTION

Provide a complete and usable solid polymer toilet partition systems, urinal screens, system of panels, hardware, and support components. Panels and pilasters shall be no less than one (1) inch thick. Furnish the partition system from a single manufacturer, with a standard product as shown in the

SECTION 10 21 13 Page 4 most recent catalog data. Submit manufacturer's Cleaning and Maintenance Instructions with Fabrication Drawings for review. Polymer panels shall be homogeneous throughout the panels (Laminated panels are prohibited).

See scope of work for additional information.

1.4 REGULATORY REQUIREMENTS

Conform to ICC A117.1 code for access for the handicapped operation of toilet compartment door and hardware.

1.5 DELIVERY, STORAGE, AND HANDLING

Deliver materials in the manufacturer's original unopened packages with the brand, item identification, and project reference clearly marked. Store Components in a dry location that is adequately ventilated; free from dust, water, other contaminants, and damage during delivery, storage, and construction.

1.6 SUSTAINABLE DESIGN REQUIREMENTS

1.6.1 Local/Regional Materials

Use materials or products extracted, harvested, or recovered, as well as manufactured, within a 500 mile radius from the project site, if available from a minimum of three sources.

1.6.2 Omitted

1.6.3 Plastic Identification

Verify that plastic products to be incorporated into the project are labeled in accordance with ASTM D 1972. Where products are not labeled, provide product data indicating polymeric information in the Operation and Maintenance Manual.

a. Type 1: High Density Polyethylene (HDPE).

b. Type 2: Low Density Polyethylene (LDPE).

c. Type 3: Phenolic (PE).

1.7 WARRANTY

Provide Certification or warranties that metal toilet partitions will be free of defects in materials, fabrication, finish, and installation and will remain so for a period of not less than two years after completion.

1.8 FIELD MEASUREMENTS

Take field measurements prior to the preparation of drawing and fabrication to ensure proper fits.

PART 2 PRODUCTS

2.1 MATERIALS

2.1.1 Omitted

2.1.2 Omitted

2.1.3 Anchoring Devices and Fasteners

SECTION 10 21 13 Page 5

Provide steel anchoring devices and fasteners hot-dipped galvanized after fabrication, in conformance with ASTM A 385 and ASTM A 123/A 123M. Conceal all galvanized anchoring devices.

2.1.4 Brackets

Wall brackets shall be continuous two-ear channel panel brackets, T-style,

25.4 mm( 1-inch) stock. Provide stirrup style panel-to-pilaster brackets.

2.1.5 Hardware and Fittings

2.1.5.1 General Requirements

Conform hardware for the toilet partition system to CID A-A-60003 for the specified type and style of partitions. Provide hardware finish highly resistant to alkalies, urine, and other common toilet room acids. Comply latching devices and hinges for handicap compartments with 36 CFR 1191;

provide stainless steel devices and hinges with door latches that operate without either tight grasping or twisting of the wrist of the operator.

a. Aluminum shall conform to ASTM B 221M( ASTM B 221).

b. Stainless steel shall conform to ASTM A 167, Type 304.

2.1.5.2 Finishes

a. Aluminum shall have a clear anodic coating conforming to AA DAF-45.

b. Stainless steel shall have a No. 4 finish.

c. Exposed fasteners shall match the hardware and fittings.

2.1.6 Door Hardware

2.1.6.1 Hinges

Provide self-lubricating continuous hinges with the indicated swing. Hinges shall be the surface-mounted type and have the any of the following type of return movement:

a. Gravity return movement

b. Spring-action cam return movement

c. Torsion-rod return movement

Hinge shall be adjustable to hold in-swinging doors open at any angle up to 90 degrees and out-swinging doors to 10 degrees.

2.1.6.2 Latch and Pull

Latch and pull shall be a combination rubber-faced door strike and keeper equipped with emergency access.

SECTION 10 21 13 Page 6

2.1.6.3 Coat Hooks

Coat hooks shall be combination units with hooks and rubber tipped pins.

2.2 PARTITION PANELS AND DOORS

Provide partition panels and doors not less than 25.4 mm( 1 inch) thick.

2.2.1 Toilet Enclosures

Conform toilet enclosures to CID A-A-60003, Type I, Style A, mezzanine structure supported, with overhead bracing. Furnish width, length, and height of toilet enclosures as shown. Panel thickness shall be no less that 1 inch thick. Finish surface of panels shall be solid phenolic, Finish 4 or solid polyethylene, Finish 5. Panel surfaces shall be graffiti resistant, non-absorbent, and stain resistant. All edges shall be rounded or chamfered. Reinforce panels indicated to receive toilet paper holders or grab bars for mounting of the items required. Provide grab bars to withstand a bending stress, shear stress, shear force, and a tensile force induced by 1112 N( 250 lbf). Grab bars shall not rotate within their fittings.

2.2.2 Omitted

2.2.3 Urinal Screens

Urinal screens shall conform to CID A-A-60003, Type III, wall supported.

Provide finish for surface of screens as specified for toilet partition panels in Paragraph 2.2.1 Toilet Enclosures. Urinals shall be no less than 24 inches front to back and 42 inches tall. Mount bottom edge of panels no less than 12 inches above the finished floor. Furnish width and height of urinal screens as shown. Secure wall hung urinal screens with a minimum of three wall stirrup brackets. Fabricate screens from the same types of panels and pilasters as the toilet partitions. Use stainless steel fittings and fasteners.

2.3 OMITTED

2.4 ANCHORED PARTITIONS

Pilasters shall be not less than 1 inch thick and fabricated from the same materials specified for toilet enclosures. Provide anchoring device at the top of the pilaster consisting of a steel bar not less than 12.7 by 22.2 mm( 1/2 by 7/8 inch) welded to the reinforced face sheets and having not less than two 9.5 mm( 3/8 inch) round anchorage devices for securing to the overhead structure. Provide anchorage devices complete with threaded rods, locknuts, lock washers, and leveling-adjustment nuts. Trim piece at the ceiling shall be 76.2 mm( 3 inch) high and fabricated from not less than

0.76 mm( 0.030 inch) thick stainless steel.

2.5 OVERHEAD-BRACED PARTITIONS

Pilasters shall be not less than 1 inch thick and fabricated from the same materials as specified for toilet enclosures. Provide anchoring device at the bottom of the pilaster consisting of a channel-shaped stirrup fabricated from not less than 1.6 mm( 0.0635 inch) thick material and a leveling bolt.

Secure the stirrup to the pilaster with not less than a 4.76 mm( 3/16 inch) bolt and nut after the pilaster is leveled. Secure the stirrup to the ceiling structure with not less than two anchors and sheet metal screws.

Fabricate overhead brace from a continuous extruded aluminum tube not less than 25.4 mm( 1 inch)wide by 38.1 mm( 1-1/2 inch) high, 3.2 mm ( 0.125-inch)

SECTION 10 21 13 Page 7 wall thickness. Finish shall be AA-C22A31 in accordance with AA DAF-45.

Set and secure brace into the top of each pilaster. Fabricate 76.2 mm( 3 inch) high trim piece at the floor from not less than 0.76 mm( 0.030 inch) thick corrosion-resistant steel.

2.6 PILASTER TRIM

Provide trim at pilasters to conceal anchorage. Pilaster shall be aluminum or stainless steel. Height shall be 76 mm( 3 inches).

2.7 HARDWARE

Hardware for the toilet partition system shall conform to CID A-A-60003 for the specified type and style of partitions. Hardware shall be pre-drilled by manufacturer. Hardware finish shall be highly resistant to alkalies, urine, and other common toilet room acids. Hardware shall include:

stainless steel pivot hinges, gravity type, adjustable for door close positioning; nylon bearings; stainless steel door latch; door strike and keeper with rubber bumper; and cast alloy chrome plated coat hook and bumper. Latching devices and hinges for handicap compartments shall comply with 36 CFR 1191 and shall be stainless steel door latches that operate without either tight grasping or twisting of the wrist of the operator.

Screws and bolts shall be stainless steel, tamper proof type. Wall mounting brackets shall be continuous, full height, stainless steel, in accordance with toilet compartment manufacturer's instructions. Ceiling-mounted anchorage shall consist of corrosion-resistant anchoring assemblies with threaded rods, lock washers, and leveling adjustment nuts at pilasters for structural connection to overhead structure.

2.6 COLORS AND FINISHES

2.6.1 Colors

Provide manufacturer's standard color charts for color of finishes for toilet partition system components.

2.6.2 Finishes

Solid phenolic and polyethylene panel surfaces shall have a smooth, waterproof, non-absorbant, and resistant to staining and marking with pens, pencils, or other writing devices. The color of the panels shall extend through the thickness of the panels. Solid plastic partitions shall not show any sign of deterioration when immersed in the following chemicals and maintained at a temperature of 27 degrees C( 80 degrees F) for a minimum of 30 days:

Acetic Acid (80 percent) Hydrochloric Acid (40 percent) Acetone Hydrogen Peroxide (30 percent) Ammonia (liquid) Isopropyl Alcohol Ammonia Phosphate Lactic Acid (25 percent) Bleach (12 percent) Lime Sulfur Borax Nicotine Brine Potassium Bromide Caustic Soda Soaps Chlorine Water Sodium Bicarbonate Citric Acid Trisodium Phosphate Copper Chloride Urea; Urine Core Oils Vinegar

SECTION 10 21 13 Page 8

PART 3 EXECUTION

3.1 PREPARATION

Verify that field measurements, surfaces, substrates and conditions are as required, and ready to receive work. Verify correct spacing of plumbing fixtures. Verify correct location of built in framing, anchorage, and bracing. Report in writing to Contracting Officer prevailing conditions that will adversely affect satisfactory execution of the work of this section. Do not proceed with work until unsatisfactory conditions have been corrected.

3.2 OMITTED

3.3 INSTALLATION

Install partitions rigid, straight, plumb, and level, with the panels centered between the fixtures. Provide a panel clearance of not more than 13 mm( 1/2 inch) and secure the panels to walls and pilasters with not less than two wall brackets attached near the top and bottom of the panel.

Locate wall brackets so that holes for wall bolts occur in masonry or tile joints. Secure Panels to pilasters with brackets matching the wall brackets. Provide for adjustment due to minor ceiling variations. Locate head rail joints at pilaster center lines. Install adjacent components for consistency of line and plane. Equip each door with hinges, one door latch, and one coat hook and bumper. Align hardware to uniform clearance at vertical edges of doors.

a. Secure panels to hollow plastered walls with toggle bolts using not less than M6x1( 1/4-20) screws of the length required for the wall thickness. Toggle bolts shall have a load-carrying strength of not less than 2668.9 newton( 600 pounds) per anchor.

b. Secure panels to ceramic tile on hollow plastered walls or hollow concrete-masonry walls with toggle bolts using not less than M6x1( 1/4-

20) screws of the length required for the wall thickness. Toggle bolts shall have a load-carrying strength of not less than 2668.9 newton( 600 pounds) per anchor.

c. Secure panels to solid masonry or concrete with stainless steel or brass bolts designed for use with not less than M6x1( 1/4-20) screws, with a length of not less than 38.1 mm( 1-1/2 inch). Anchors and bolts shall have a load-carrying strength of not less than 2668.9 newton( 600 pounds) per anchor.

d. Submit Installation Drawings for solid polymer toilet partitions and urinal screens showing plans, elevations, details of construction, hardware, reinforcing and blocking, fittings, mountings and escutcheons. Indicate on drawings the type of partition, location, mounting height, cutouts, and reinforcement required for toilet-room accessories.

3.4 CEILING-HUNG PARTITIONS

Secure pilasters to the structural support above with the anchorage device specified. Make all leveling devices readily accessible for leveling, plumbing, and tightening the installation. Level the bottoms of doors with bottoms of pilasters when doors are in a closed position.

SECTION 10 21 13 Page 9

3.5 CEILING STUCTURE-ANCHORED PARTITIONS

Secure pilasters to the ceiling with the anchorage device specified. Make all leveling devices readily accessible for leveling, plumbing, and tightening the installation. Level tops of doors with tops of pilasters when doors are in a closed position.

3.6 OVERHEAD-BRACED PARTITIONS

Secure pilasters to the ceiling structure with the anchorage device specified. Make all leveling devices readily accessible for leveling, plumbing, and tightening the installation. Secure overhead brace to the pilaster face with not less than two fasteners per face. Tops of doors must be parallel with the overhead brace when doors are in a closed position.

3.7 FINAL ADJUSTMENT

After completion of the installation, make final adjustments to the pilaster-leveling devices, door hardware, and other working parts of the partition assembly. Doors shall have a uniform vertical edge clearance of approximately 5 mm( 3/16 inch) and shall rest open at approximately 30 degrees when unlatched.

3.8 CLEANING

Baked enamel finish shall be touched up with the same color of paint that was used for the finish. Clean all surfaces of the work, and adjacent surfaces soiled as a result of the work, in an approved manner compliant with the manufacturer's recommended cleaning and protection from damage procedures until accepted. Remove all equipment, tools, surplus materials, and work debris from the site.

3.9 WASTE MANAGEMENT

Plastics, metals, and paper wastes shall be taken to the Fort Benning Recycling facility located at Building 4000, in the Harmony Church Area.

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